Danfoss VLT AutomationDrive FC 300 Design Manual Download | Manualshive

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background image

FC 302

P400

P500

P560

High/Normal load*

HO

NO

HO

NO

HO

NO

Typical shaft output at 550 V [kW]

315

400

400

450

450

500

Typical shaft output at 575 V [HP]

400

500

500

600

600

650

Typical shaft output at 690 V [kW]

400

500

500

560

560

630

Enclosure IP21

E1

E1

E1

Enclosure IP54

E1

E1

E1

Enclosure IP00

E2

E2

E2

Output current

Continuous (at 550 V) [A]

429

523

523

596

596

630

Intermittent (60 s overload) (at 550 V) [A]

644

575

785

656

894

693

Continuous (at 575/690 V) [A]

410

500

500

570

570

630

Intermittent (60 s overload) (at 575/690 V)
[A]

615

550

750

627

855

693

Continuous KVA (at 550 V) [KVA]

409

498

498

568

568

600

Continuous KVA (at 575 V) [KVA]

408

498

498

568

568

627

Continuous KVA (at 690 V) [KVA]

490

598

598

681

681

753

Maximum input current

Continuous (at 550 V) [A]

413

504

504

574

574

607

Continuous (at 575 V) [A]

395

482

482

549

549

607

Continuous (at 690 V) [A]

395

482

482

549

549

607

Max. cable size, line power, motor and load
share [mm

2

(AWG)

1)

]

4x240 (4x500 mcm)

4x240 (4x500 mcm)

4x240 (4x500 mcm)

Max. cable size, brake [mm

2

(AWG)

1)

]

2x185 (2x350 mcm)

2x185 (2x350 mcm)

2x185 (2x350 mcm)

Max. external electrical fuses [A]

2)

700

900

900

Estimated power loss at 600 V [W]

3) 4)

4795

6010

6493

7395

7383

8209

Estimated power loss at 690 V [W]

3) 4)

4970

6239

6707

7653

7633

8495

Weight, enclosure IP21, IP54 [kg]

263

272

313

Weight, enclosure IP00 [kg]

221

236

277

Efficiency

4)

0.98

Output frequency

0–500 Hz

Heatsink overtemp. trip

230 °F [110

°

C]

Power card ambient trip

185 °F [85

°

C[

* High overload=160% torque during 60 s, Normal overload=110% torque during 60 s.

Table 4.9 Technical Specifications, E-frame 525–690 V Line Power Supply 3x525–690 V AC

1) American Wire Gauge.
2) For fuse ratings, see chapter 7.2.1 Fuses.
3) Typical power loss is at normal conditions and expected to be within

±

15% (tolerance relates to variety in voltage and cable conditions.) These

values are based on a typical motor efficiency (IE/IE3 border line). Lower efficiency motors add to the power loss in the adjustable frequency drive.
If the switching frequency is raised from nominal, the power losses rise significantly. LCP and typical control card power consumptions are
included. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B
each add only 4 W.
4) Measured using 16.5 ft. [5 m] shielded motor cables at rated load and rated frequency.

Selection

Design Guide

72

Danfoss A/S © Rev. 2014-02-10 All rights reserved.

MG34S222

4

4

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Summary of Contents for VLT AutomationDrive FC 300

Page 1: ...MAKING MODERN LIVING POSSIBLE Design Guide VLT AutomationDrive FC 300 90 1200 kW www danfoss com drives ...

Page 2: ......

Page 3: ...sorless 27 3 2 4 Control Structure in Flux with Motor Feedback 27 3 2 5 Internal Current Control in VVCplus Mode 28 3 2 6 Control Local Hand On and Remote Auto On Control 28 3 3 Reference Handling 30 3 3 1 Reference Limits 31 3 3 2 Scaling of Preset References and Bus References 32 3 3 3 Scaling of Analog and Pulse References and Feedback 32 3 3 4 Dead Band around Zero 33 3 4 PID Control 37 3 4 1 ...

Page 4: ...Hoist Mechanical Brake 57 3 10 Smart Logic Controller 59 3 11 Extreme Running Conditions 60 3 12 Safe Stop 62 3 12 1 Safe Torque Off Operation 62 3 12 2 Safe Torque Off Operation FC 302 only 62 3 12 3 Liability Conditions 62 3 12 4 Additional Information 62 3 12 5 Installation of External Safety Device in Combination with MCB 112 63 4 Selection 64 4 1 Electrical Data 380 500 V 64 4 2 Electrical Da...

Page 5: ...3 Terminal Locations Frame Size D 133 6 2 4 Terminal Locations Frame Size E 146 6 2 5 Terminal Locations Frame Size F 153 6 2 6 Terminal Locations Frame Size F 12 Pulse 158 6 2 7 Connector Conduit Entry IP21 NEMA 1 and IP54 NEMA12 164 6 2 8 Connector Conduit Entry 12 Pulse IP21 NEMA 1 and IP54 NEMA12 169 6 2 9 Cooling and Airflow 173 6 2 10 Wall Panel Mount Installation 175 6 2 11 Pedestal Install...

Page 6: ... 219 7 4 2 Parallel Connection of Motors 220 7 4 3 Motor Insulation 222 7 4 4 Motor Bearing Currents 222 7 5 Control Cables and Terminals 222 7 5 1 Access to Control Terminals 222 7 5 2 Control Cable Routing 222 7 5 3 Control Terminals 224 7 5 4 Switches S201 A53 S202 A54 and S801 224 7 5 5 Installing Control Terminals 225 7 5 6 Basic Wiring Example 225 7 5 7 Installing Control Cables 226 7 5 8 12...

Page 7: ...11 Final Set up and Test 240 8 Application Examples 241 8 1 Automatic Motor Adaptation AMA 241 8 2 Analog Speed Reference 241 8 3 Start Stop 242 8 4 External Alarm Reset 243 8 5 Speed Reference with Manual Potentiometer 243 8 6 Speed Up Slow 244 8 7 RS 485 Network Connection 244 8 8 Motor Thermistor 245 8 9 Relay Set up with Smart Logic Control 245 8 10 Mechanical Brake Control 246 8 11 Encoder Co...

Page 8: ...tion Terminals 264 9 12 1 3 Anti condensation Heater 264 9 12 1 4 Brake Chopper 264 9 12 1 5 Line Power Shield 264 9 12 1 6 Ruggedized Printed Circuit Boards 264 9 12 1 7 Heatsink Access Panel 265 9 12 1 8 Line Power Disconnect 265 9 12 1 9 Contactor 265 9 12 1 10 Circuit Breaker 265 9 12 2 Frame Size F Options 265 10 RS 485 Installation and Set up 267 10 1 Overview 267 10 2 Network Connection 267...

Page 9: ... Adjustable Frequency Drive with Modbus RTU 274 10 10 Network Configuration 275 10 10 1 Adjustable Frequency Drive with Modbus RTU 275 10 11 Modbus RTU Message Framing Structure 275 10 11 1 Adjustable Frequency Drive with Modbus RTU 275 10 11 2 Modbus RTU Message Structure 275 10 11 3 Start Stop Field 275 10 11 4 Address Field 276 10 11 5 Function Field 276 10 11 6 Data Field 276 10 11 7 CRC Check...

Page 10: ...meter Values 280 10 13 FC Control Profile 280 10 13 1 Control Word According to FC Profile 280 10 13 2 Status Word According to FC Profile 282 10 13 3 Bus Speed Reference Value 284 Index 288 Contents Design Guide Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 ...

Page 11: ...rograms loss of data the costs to substitute these or any claims by third parties Danfoss reserves the right to revise this publication at any time and to change its contents without prior notice or any obligation to notify former or present users of such revisions or changes FC 300 Design Guide Software version 6 6x This Design Guide can be used for all FC 300 adjustable frequency drives with sof...

Page 12: ...M Degrees Celsius C Direct current DC Drive Dependent D TYPE Electro Magnetic Compatibility EMC Electronic Thermal Relay ETR Adjustable frequency drive FC Gram g Hertz Hz Horsepower hp Kilohertz kHz Local Control Panel LCP Meter m Millihenry Inductance mH Milliampere mA Millisecond ms Minute min Motion Control Tool MCT Nanofarad nF Newton Meters Nm Nominal motor current IM N Nominal motor frequenc...

Page 13: ...ble 1 4 Input Functions Motor fJOG The motor frequency when the jog function is activated via digital terminals fM The motor frequency fMAX The maximum motor frequency fMIN The minimum motor frequency fM N The rated motor frequency nameplate data IM The motor current IM N The rated motor current nameplate data nM N The rated motor speed nameplate data PM N The rated motor power nameplate data TM N...

Page 14: ... analog inputs are used for controlling various functions of the adjustable frequency drive There are two types of analog inputs Current input 0 20 mA and 4 20 mA Voltage input 0 10 V DC Analog Outputs The analog outputs can supply a signal of 0 20 mA 4 20 mA or a digital signal Automatic Motor Adaptation AMA AMA algorithm determines the electrical parameters for the connected motor at standstill ...

Page 15: ...ler maintains the desired speed pressure and temperature by adjusting the output frequency to match the varying load PCD Process Data Pulse input incremental encoder An external digital sensor used for feedback information of motor speed and direction Encoders are used for high speed accuracy feedback and in high dynamic applications The encoder connection is either via terminal 32 or encoder opti...

Page 16: ...aracteristics Variable torque characteristics used for pumps and fans VVCplus Compared with standard voltage frequency ratio control Voltage Vector Control VVCplus improves the dynamics and stability both when the speed reference is changed and in relation to the load torque 60 AVM Switching pattern called 60 Asynchronous Vector Modulation See 14 00 Switching Pattern 1 7 Power Factor The power fac...

Page 17: ... 3 1 CE Conformity and Labeling Machinery Directive 2006 42 EC Adjustable frequency drives do not fall under the machinery directive However if an adjustable frequency drive is supplied for use in a machine Danfoss provides information on safety aspects relating to the adjustable frequency drive What is CE Conformity and Labeling The purpose of CE labeling is to avoid technical trade obstacles wit...

Page 18: ...he manufacturer chooses to use only CE labeled components there is no need to test the entire system 2 3 3 Danfoss Adjustable Frequency Drive and CE Labeling CE labeling is a positive feature when used for its original purpose which is to facilitate trade within the EU and EFTA CE labeling can cover many different specifications so check the CE label to ensure that it covers the relevant applicati...

Page 19: ...ight mechanisms Doors are also provided with oil resistant gaskets In addition enclosures for combination controllers have hinged doors which swing horizontally and require a tool to open UL type validates that the enclosures meet NEMA standards The construction and testing requirements for enclosures are provided in NEMA Standards Publication 250 2003 and UL 50 Eleventh Edition IP Codes Table 2 4...

Page 20: ...ustable frequency drive components Such chemical reactions will rapidly affect and damage the electronic components In such environments mount the equipment in a cabinet with fresh air ventilation keeping aggressive gases away from the adjustable frequency drive Optional coated PCBs also offer protection in such environments NOTICE Mounting adjustable frequency drives in aggressive environments in...

Page 21: ...0 kW at 400 V 380 500 V 225 425 hp 160 315 kW at 690 V 525 690 V Frame size D5h D6h D7h D8h 130BD458 10 130BD459 10 130BD460 10 130BD461 10 Enclosure protection IP 21 54 21 54 21 54 21 54 NEMA Type 1 Type 12 Type 1 Type 12 Type 1 Type 12 Type 1 Type 12 High overload rated power 160 overload torque 125 175 hp 90 132 kW at 400 V 380 500 V 75 175 hp 55 132 kW at 690 V 525 690 V 125 175 hp 90 132 kW a...

Page 22: ... size F8 F9 F10 F11 F12 F13 F9 F8 130BB690 10 F11 F10 130BB691 10 F13 F12 130BB692 10 Enclosure protection IP 21 54 21 54 21 54 21 54 21 54 21 54 NEMA Type 1 Type 12 Type 1 Type 12 Type 1 Type 12 Type 1 Type 12 Type 1 Type 12 Type 1 Type 12 High overload rated power 160 overload torque 350 550 hp 250 400 kW 380 500 V 475 750 hp 355 560 kW 525 690 V 350 550 hp 250 400 kW 380 500 V 475 750 hp 355 56...

Page 23: ...speed feedback Torque setting is done by setting an analog digital or bus controlled reference The max speed limit factor is set in 4 21 Speed Limit Factor Source When running torque control it is recommended to make a full AMA procedure since the correct motor data is essential for optimal performance Closed loop in flux mode with encoder feedback offers superior performance in all four quadrants...

Page 24: ...V T2 97 W T3 98 Figure 3 1 Control Principle The control terminals provide for wiring feedback reference and other input signals to the following Adjustable frequency drive output of adjustable frequency drive status and fault conditions relays to operate auxiliary equipment serial communication interface Control terminals are programmable for various functions by selecting parameter options descr...

Page 25: ...d Terminals 27 and 29 are programmable as digital pulse outputs 20 Common for digital inputs 37 0 24 V DC input for safety stop some units 39 Common for analog and digital outputs 42 Analog and digital outputs for indicating values such as frequency reference current and torque The analog signal is 0 4 to 20 mA at a maximum of 500 Ω The digital signal is 24 V DC at a minimum of 500 Ω 50 10 V DC 15...

Page 26: ...IN OUT 0 V PNP 24 V NPN D IN OUT 0 V 24 V 29 24 V NPN 0 V PNP 0 V PNP 24 V NPN 33 D IN 32 D IN 1 2 ON A53 U I S201 ON 2 1 A54 U I S202 ON 0 20 mA OFF 0 10 V 95 400 VAC 2A P 5 00 R 82 R 81 P RS 485 68 N RS 485 69 COM RS 485 61 0 V 5 V S801 RS 485 RS 485 2 1 ON S801 Bus Term OFF ON 3 Phase power input Load Share Switch Mode Power Supply Motor Analog Output Interface Relay1 Relay2 ON Terminated OFF O...

Page 27: ...Figure 3 3 E and F frame Interconnect Diagram Product Introduction Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 25 3 3 ...

Page 28: ...nce handling system is received and fed through the ramp limitation and speed limitation before being sent to the motor control The output of the motor control is then limited by the maximum frequency limit If 1 00 Configuration Mode is set to 1 Speed closed loop the resulting reference is passed from the ramp limitation and speed limitation into a speed PID control The speed PID control parameter...

Page 29: ...trol the output frequency The Speed PID must be set with its P I and D parameters parameter group 7 0 Speed PID Ctrl To use the process PID control for closed loop control of speed or pressure in the controlled application for example select 3 Process in 1 00 Configuration Mode The Process PID parameters are found in parameter group 7 2 Process Ctrl Feedback and 7 3 Process PID Ctrl 3 2 4 Control ...

Page 30: ... tries to get below the preset torque limits as quickly as possible without losing control of the motor 3 2 6 Control Local Hand On and Remote Auto On Control The adjustable frequency drive can be operated manually via the LCP or remotely via analog and digital inputs and serial bus If allowed in 0 40 Hand on Key on LCP 0 41 Off Key on LCP 0 42 Auto on Key on LCP and 0 43 Reset Key on LCP it is po...

Page 31: ...te Reference Activation 1 00 Configuration Mode determines what kind of application control principle for example speed torque or process control is used when the remote reference is active 1 05 Local Mode Configuration determines the kind of application control principle that is used when the local reference is active One of them is always active but both cannot be active at the same time Product...

Page 32: ...s operated with the Hand On key active Adjust the reference by using the and keys Remote reference The reference handling system for calculating the reference is shown in Figure 3 10 Figure 3 10 Remote Reference Product Introduction Design Guide 30 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 3 3 ...

Page 33: ...rence Resource must be set to No function and 3 14 Preset Relative Reference to 0 The catch up slow down function and the freeze reference function can both be activated by digital inputs on the adjustable frequency drive The functions and parameters are described in the Programming Guide The scaling of analog references is described in parameter groups 6 1 Analog Input 1 and 6 2 Analog Input 2 an...

Page 34: ...solution on the bus reference the scaling on the bus is 0 reference equals Min Reference and 100 reference equals Max reference When 3 00 Reference Range 1 Max to Max 100 reference equals Max Reference 100 reference equals Max Reference 3 3 3 Scaling of Analog and Pulse References and Feedback References and feedback are scaled from analog and pulse inputs in the same way The only difference is th...

Page 35: ... P2 Parameters 3 3 4 Dead Band around Zero In some cases the reference and in rare instances the feedback needs a dead band around zero This is used to ensure the machine is stopped when the reference is near zero To make the dead band active and to set the amount of dead band apply the following settings Minimum reference value see Table 3 5 for relevant parameter or maximum reference value must ...

Page 36: ...erence input with limits inside Min to Max limits clamps Figure 3 18 Positive Reference with Dead Band Digital Input to Trigger Reverse Product Introduction Design Guide 34 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 3 3 ...

Page 37: ...ts before addition to external reference as well as how the external reference is clamped to Max to Max by the reference algorithm Figure 3 19 Positive Reference with Dead Band Digital Input to Trigger Reverse Clamping Rules Product Introduction Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 35 3 3 ...

Page 38: ...Case 3 Figure 3 20 Negative to Positive Reference with Dead Band Sign Determines the Direction Max to Max Product Introduction Design Guide 36 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 3 3 ...

Page 39: ... steady state speed error Lower value means quick reaction However too low a value may lead to oscillations 7 04 Speed PID Differentiation Time Provides a gain proportional to the rate of feedback change A setting of zero disables the differentiator 7 05 Speed PID Diff Gain Limit If there are quick changes in reference or feedback in a given application which means that the error changes swiftly t...

Page 40: ...lt settings Function Parameter no Setting 1 To ensure the motor runs properly do the following Set the motor parameters according to the nameplate data 1 2 Motor Data As specified by motor nameplate Perform Automatic Motor Adaptation AMA 1 29 Automatic Motor Adaptation AMA 1 Enable complete AMA 2 Check that the motor is running and that the encoder is attached properly Do the following Press Hand ...

Page 41: ...reference to the speed control Set up analog Input 53 as a reference source 3 15 Reference Resource 1 Not necessary default Scale analog Input 53 0 RPM 0 V to 1500 RPM 10 V 6 1 Analog Input 1 Not necessary default 6 Configure the 24 V HTL encoder signal as feedback for the motor control and the speed control Set up digital input 32 and 33 as encoder inputs 5 14 Terminal 32 Digital Input 5 15 Termi...

Page 42: ...r Resolution x Par 7 06 2 x π x Max torque ripple A good starting value for 7 06 Speed PID Lowpass Filter Time is 5 ms A lower encoder resolution calls for a higher filter value Typically a max torque ripple of 3 is acceptable For incremental encoders the Encoder Resolution is found in either 5 70 Term 32 33 Pulses Per Revolution 24 V HTL on standard drive or 17 11 Resolution PPR 5 V TTL on MCB102...

Page 43: ...control is active 1 00 Configuration Mode 1 01 Motor Control Principle U f VVCplus Flux Sensorless Flux w enc feedb 3 Process N A Process Process Speed Process Speed Table 3 9 Process Control Configurations NOTICE The process control PID works under the default parameter setting but tuning the parameters is highly recommended to optimize the application control performance The two flux motor contr...

Page 44: ...dy state speed error Lower value means quick reaction However too small a value may lead to oscillations 7 35 Process PID Differen tiation Time Provides a gain proportional to the rate of feedback change A setting of zero disables the differentiator 7 36 Process PID Differen tiation Gain Limit If there are quick changes in reference or feedback in a given application the differentiator gain can be...

Page 45: ...erature drops the speed is reduced The transmitter used is a temperature sensor with a working range of 14 104 F 10 40 C 4 20 mA Min max speed 300 1500 RPM Figure 3 24 Two wire Transmitter The following steps demonstrate how to set up the Process PID Control in Figure 3 24 1 Start Stop via switch connected to terminal 18 2 Temperature reference via potentiometer 23 95 F 5 35 C 0 10 V DC connected ...

Page 46: ...eference 50 F 10 C Set max reference 176 F 80 C If set value is determined from a preset value array parameter set other reference sources to No Function 3 01 3 02 3 03 3 10 60 C Unit shown on display 23 F 5 C 95 F 35 C 0 35 Ref Par 3 10 0 100 Par 3 03 par 3 02 24 5 C 3 14 Preset Relative Reference to 3 18 Relative Scaling Reference Resource 0 No Function 4 Adjust limits for the adjustable frequen...

Page 47: ... Make sure that oscillations on the feedback signal are sufficiently dampened by the low pass filter on the feedback signal NOTICE If necessary start stop can be activated a number of times to provoke a variation of the feedback signal 3 4 11 Ziegler Nichols Tuning Method Several tuning methods can be used to tune the PID controls of the adjustable frequency drive One approach is to use the Ziegle...

Page 48: ...e range 150 kHz to 30 MHz Airborne interference from the adjustable frequency drive system in the range 30 MHz to 1 GHz is generated from the inverter motor cable and the motor Capacitive currents in the motor cable coupled with a high dU dt from the motor voltage generate leakage currents Shielded motor cables increase the leakage current see Figure 3 26 because they have higher capacitance to gr...

Page 49: ...sure good electrical contact from the mounting plate through the mounting screws to the adjustable frequency drive chassis When non shielded cables are used some emission requirements are not complied with although the immunity requirements are observed To reduce the interference level from the entire system unit and installation make motor and brake cables as short as possible Avoid placing cable...

Page 50: ... home and office Category C3 Second environment Industrial Category C1 First environment home and office Category C2 First environment home and office H2 FC 302 125 1075 hp 90 800 kW 380 500 V No No 500 ft 150 m No No 125 1600 hp 90 1200 kW 525 690 V No No 500 ft 150 m No No H4 FC 302 125 1075 hp 90 800 kW 380 500 V No 500 ft 150 m 500 ft 150 m No Yes 125 450 hp 90 315 kW 525 690 V No 100 ft 30 m ...

Page 51: ...oup 1 C3 Adjustable frequency drives installed in an industrial environment with a supply voltage lower than 1 000 V Class A Group 2 C4 Adjustable frequency drives installed in an industrial environment with a supply voltage equal to or above 1 000 V or rated current equal to or above 400 A or intended for use in complex systems No limit line Make an EMC plan Table 3 15 Emission Requirements When ...

Page 52: ...4 4 Electrical interference Simulation of interference brought about by switching a contactor relay or similar devices EN 61000 4 5 IEC 61000 4 5 Surge transients Simulation of transients brought about by lightning strikes near installations EN 61000 4 6 IEC 61000 4 6 RF Common mode Simulation of the effect from radio transmission equipment joined by connection cables Basic standard Electrical int...

Page 53: ...00 5 1 The PELV galvanic isolation can be shown in six locations as shown in Figure 3 27 1 Power supply SMPS including signal isolation of UDC indicating the intermediate current voltage 2 Gate drive that runs the IGBTs trigger transformers optocouplers 3 Current transducers 4 Optocoupler brake module 5 Internal soft charge RFI and temperature measurement circuits 6 Custom relays 130BA056 10 1 3 2...

Page 54: ...onmental considerations See also Protection Against Electrical Hazards 130BB958 12 fsw Cable 150 Hz 3rd harmonics 50 Hz Mains RCD with low fcut RCD with high fcut Leakage current Frequency Figure 3 30 Main Contributions to Leakage Current 130BB957 11 Leakage current mA 100 Hz 2 kHz 100 kHz Figure 3 31 Influence of the Cut off Frequency of the RCD What is Responded to Measured 3 8 Brake Functions T...

Page 55: ...e Resistor To handle higher demands by generatoric braking a brake resistor is necessary Using a brake resistor ensures that the energy is absorbed in the brake resistor and not in the adjustable frequency drive For more information see Brake Resistor Design Guide If the amount of kinetic energy transferred to the resistor in each braking period is not known the average power can be calculated bas...

Page 56: ...0 of the cycle time The remaining 90 of the cycle time is used on dissipating excess heat Make sure the resistor is designed to handle the required braking time The maximum permissible load on the brake resistor is stated as a peak power at a given intermittent duty cycle The brake resistance is calculated as shown Rbr Ω Udc 2 Ppeak where Ppeak PmotorxMbr xηmotorxηVLT W As can be seen the brake re...

Page 57: ...nment to avoid fire risk 3 8 4 Control with Brake Function The brake is protected against short circuiting of the brake resistor and the brake transistor is monitored to ensure that short circuiting of the transistor is detected A relay digital output can be used to protect the brake resistor against overloading by generating a fault in the adjustable frequency drive In addition the brake makes it...

Page 58: ...lected in 2 20 Release Brake Current During stop the mechanical brake will close when the speed is below the level selected in 2 21 Activate Brake Speed RPM If the adjustable frequency drive is brought into an alarm condition such as an overvoltage situation the mechanical brake immediately cuts in This is also the case during safe torque off Start term 18 1 on 0 off Shaft speed Start delay time o...

Page 59: ...mechanical brake is activated by 1 72 Start Function 6 The main difference compared to the regular mechanical brake control is that the hoist mechanical brake function has direct control over the brake relay Instead of setting a current to release the brake the torque applied against the closed brake before release is defined Because the torque is defined directly the setup is more straightforward...

Page 60: ...st Mechanical Brake Control I Activate brake delay The adjustable frequency drive starts again from the mechanical brake engaged position II Stop delay When the time between successive starts is shorter than the setting in 2 24 Stop Delay the adjustable frequency drive starts without applying the mechanical brake For an example of advanced mechanical brake control for hoisting applications see Pro...

Page 61: ...ked together in pairs states This means that when 0 event is fulfilled attains the value TRUE 0 action is executed After this the conditions of 1 event are evaluated and if evaluated TRUE 1 action will be executed and so on Only one event is evaluated at any time If an event is evaluated as FALSE nothing happens in the SLC during the current scan interval and no other events will be evaluated This...

Page 62: ...the feedback monitor is exceeded Warning 90 will be issued The SLC monitors Warning 90 and if Warning 90 becomes TRUE then Relay 1 is triggered External equipment may then indicate that service may be required If the feedback error goes below the limit again within 5 s the drive continues and the warning disappears But Relay 1 will still be triggered until Reset on the LCP Table 3 20 Using SLC to ...

Page 63: ...mine how long it takes for the inverter to coast Static overload in VVCplus mode An overload occurs when the torque limit in 4 16 Torque Limit Motor Mode 4 17 Torque Limit Generator Mode is reached When the adjustable frequency drive is overloaded the controls reduce the output frequency to reduce the load If the overload is excessive a current may occur that makes the adjustable frequency drive c...

Page 64: ...12100 2 paragraph 5 3 2 5 must be fulfilled 3 12 2 Safe Torque Off Operation FC 302 only The Safe Torque Off function of FC 302 can be used for asynchronous synchronous and permanent magnet motors It may happen that 2faults occur in the frequency converter s power semiconductor When using synchronous or permanent magnet motors this may cause a residual rotation The rotation can be calculated to An...

Page 65: ...device in combination with MCB 112 If MCB 112 is connected then additional selections 4 9 become possible for 5 19 Terminal 37 Safe Stop Terminal 37 Safe Torque Off Selections 1 and 3 5 19 Terminal 37 Safe Stop are still available but are not to be used as those are for instal lations without MCB 112 or any external safety devices If 1 or 3 5 19 Terminal 37 Safe Stop should be selected by mistake ...

Page 66: ...at 400 V W 4 5 2031 2559 2289 2954 2923 3770 3093 4116 4039 5137 5005 6674 Estimated power loss at 460 V W 4 5 1828 2261 2051 2724 2089 3628 2872 3569 3575 4566 4458 5714 Weight enclosure IP21 IP54 kg lbs 6 62 135 125 275 Weight enclosure IP20 kg lbs 6 62 135 125 275 Efficiency5 0 98 Output frequency 0 590 Hz Heatsink overtemp trip 230 F 110 C Control card ambient trip 167 F 75 C 176 F 80 C High o...

Page 67: ...oss at 460 V W 4 5 6118 6724 6672 7819 7814 8527 Weight enclosure IP21 IP54 kg 270 272 313 Weight enclosure IP00 kg 234 236 277 Efficiency5 0 98 Output frequency 0 590 Hz Heatsink overtemp trip 230 F 110 C Control card ambient trip 185 F 85 C High overload 160 torque during 60 s Normal overload 110 torque during 60 s Table 4 2 Technical Specifications E frame 380 500 V Line Power Supply 3x380 500 ...

Page 68: ...ze line power F1 F2 mm2 AWG 1 8x240 8x500 mcm Max cable size line power F3 F4 mm2 AWG 1 8x456 8x900 mcm Max cable size load sharing mm2 AWG 1 4x120 4x250 mcm Max cable size brake mm2 AWG 1 4x185 4x350 mcm 6x185 6x350 mcm Max external electrical fuses A 2 1600 2000 2500 Estimated power loss at 400 V W 3 4 9031 10162 10146 11822 10649 12512 12490 14674 14244 17293 15466 19278 Estimated power loss at...

Page 69: ...0 3 0 4x240 500 mcm 4x240 500 mcm Max cable size motor mm2 AWG 1 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm Max cable size brake mm2 AWG 1 2x185 2x350 mcm 2x185 2x350 mcm 2x185 2x350 mcm 2x185 2x350 mcm Max external electrical fuses A 2 700 Estimated power loss at 400 V W 3 4 5164 6790 6960 7701 7691 8879 8178 9670 Estimated power loss at 460 V W 3 4 4822 6082 6345 6953 6944 8...

Page 70: ...2 900 1500 Estimated power loss at 400 V W 3 4 9492 10647 10631 12338 11263 13201 13172 15436 14967 18084 16392 20358 Estimated power loss at 460 V W 3 4 8730 9414 9398 11006 10063 12353 12332 14041 13819 17137 15577 17752 F9 F11 F13 max added losses A1 RFI CB or disconnect contactor F9 F11 F13 893 963 951 1054 978 1093 1092 1230 2067 2280 2236 2541 Max panel options losses 400 Weight enclosure IP...

Page 71: ...al electrical fuses A 2 160 315 315 315 315 Estimated power loss at 575 V W 3 4 1098 1162 1162 1428 1430 1740 1742 2101 2080 2649 Estimated power loss at 690 V W 3 4 1057 1204 1205 1477 1480 1798 1800 2167 2159 2740 Weight enclosure IP21 IP54 kg lbs 62 135 Weight enclosure IP20 kg lbs 125 275 Efficiency 4 0 98 Output frequency 0 590 Hz Heatsink overtemperature trip 230 F 110 C Control card ambient...

Page 72: ...er loss at 575 V W 3 4 2361 3074 3012 3723 3642 4465 4146 5028 Estimated power loss at 690 V W 3 4 2446 3175 3123 3851 3771 4614 4258 5155 Weight enclosure IP21 IP54 kg lbs 125 275 Weight enclosure IP20 kg lbs 125 275 Efficiency 4 0 98 Output frequency 0 590 Hz Heatsink overtemperature trip 230 F 110 C Control card ambient trip 176 F 80 C High overload 150 current for 60 s Normal overload 110 curr...

Page 73: ... IP00 kg 221 Efficiency4 4 0 98 Output frequency 0 500 Hz Heatsink overtemp trip 230 F 110 C Power card ambient trip 185 F 85 C High overload 160 torque during 60 s Normal overload 110 torque during 60 s Table 4 8 Technical Specifications E frame 525 690 V Line Power Supply 3x525 690 V AC 1 American Wire Gauge 2 For fuse ratings see chapter 7 2 1 Fuses 3 Typical power loss is at normal conditions ...

Page 74: ... power loss at 600 V W 3 4 4795 6010 6493 7395 7383 8209 Estimated power loss at 690 V W 3 4 4970 6239 6707 7653 7633 8495 Weight enclosure IP21 IP54 kg 263 272 313 Weight enclosure IP00 kg 221 236 277 Efficiency4 0 98 Output frequency 0 500 Hz Heatsink overtemp trip 230 F 110 C Power card ambient trip 185 F 85 C High overload 160 torque during 60 s Normal overload 110 torque during 60 s Table 4 9...

Page 75: ...0 12316 Estimated power loss at 690 V W 3 4 8388 9863 9537 11304 11291 12798 F3 F4 Max added losses CB or disconnect contactor 342 427 419 532 519 615 Max panel options losses 400 Weight enclosure IP21 IP54 kg 1017 1318 Weight rectifier module kg 102 102 102 Weight inverter module kg 102 102 136 Efficiency4 0 98 Output frequency 0 500 Hz Heatsink overtemp trip 203 F 95 C 221 F 105 C 203 F 95 C Pow...

Page 76: ...12062 13731 13269 16190 16089 18536 Estimated power loss at 690 V W 3 4 12524 14250 13801 16821 16719 19247 F3 F4 Max added losses CB or disconnect contactor 556 665 634 863 861 1044 Max panel options losses 400 Weight enclosure IP21 IP54 lb kg 1260 1561 1294 1595 Weight rectifier module kg 136 136 136 Weight inverter module kg 102 102 136 Efficiency4 0 98 Output frequency 0 500 Hz Heatsink overte...

Page 77: ...cm 2x185 2x350 mcm 2x185 2x350 mcm Max external electrical fuses A 2 630 Estimated power loss at 600 V W 3 4 4424 5323 4795 6010 6493 7395 7383 8209 Estimated power loss at 690 V W 3 4 4589 5529 4970 6239 6707 7653 7633 8495 Weight enclosure IP21 IP54 kg 447 669 Efficiency4 0 98 Output frequency 0 500 Hz Heatsink overtemp trip 230 F 110 C Power card ambient trip 185 F 85 C High overload 160 torque...

Page 78: ...04 11291 12798 F3 F4 Max added losses CB or disconnect contactor 342 427 419 532 519 615 Max panel options losses 400 Weight enclosure IP21 IP54 kg 1017 1319 Weight rectifier module kg 102 102 102 Weight inverter module kg 102 102 136 Efficiency4 0 98 Output frequency 0 500 Hz Power heatsink overtemp trip 203 F 95 C 221 F 105 C 203 F 95 C Power card ambient trip 185 F 85 C High overload 160 torque...

Page 79: ...8536 Estimated power loss at 690 V W 3 4 12524 14250 13801 16821 16719 19247 F3 F4 Max added losses CB or disconnect contactor 556 665 634 863 861 1044 Max panel options losses 400 Weight enclosure IP21 IP 54 kg 1261 1562 1295 1596 Weight rectifier module kg 136 136 136 Weight inverter module kg 102 102 136 Efficiency4 0 98 Output frequency 0 500 Hz Power heatsink overtemp trip 203 F 95 C 221 F 10...

Page 80: ...upply voltage Output frequency 125 1350 hp 90 1000 kW 0 5901 Hz Output frequency in flux mode FC 302 only 0 300 Hz Switching on output Unlimited Ramp times 0 01 3600 s 1 Voltage and power dependent Torque Characteristics Starting torque Constant torque maximum 160 for 60 s1 Starting torque maximum 180 up to 0 5 s1 Overload torque Constant torque maximum 160 for 60 s1 Starting torque Variable torqu...

Page 81: ...puts Programmable digital inputs 4 6 1 Terminal number 18 19 271 291 32 33 Logic PNP or NPN Voltage level 0 24 V DC Voltage level logic 0 PNP 5 V DC Voltage level logic 1 PNP 10 V DC Voltage level logic 0 NPN2 19 V DC Voltage level logic 1 NPN2 14 V DC Maximum voltage on input 28 V DC Pulse frequency ranges 0 110 kHz Duty cycle Min pulse width 4 5 ms Input resistance Ri Approx 4 kΩ Safe Torque Off...

Page 82: ...n PELV isolation Motor DC Bus High voltage Control 24V RS485 18 37 130BA117 10 Figure 4 1 PELV Isolation Pulse Encoder Inputs Programmable pulse encoder inputs 2 1 Terminal number pulse encoder 291 332 323 333 Max frequency at terminal 29 32 33 110 kHz push pull driven Max frequency at terminal 29 32 33 5 kHz open collector Min frequency at terminal 29 32 33 4 Hz Voltage level see chapter 9 2 2 Di...

Page 83: ...Terminal number 27 29 1 Voltage level at digital frequency output 0 24 V Max output current sink or source 40 mA Max load at frequency output 1 kΩ Max capacitive load at frequency output 10 nF Minimum output frequency at frequency output 0 Hz Maximum output frequency at frequency output 32 kHz Accuracy of frequency output Max error 0 1 of full scale Resolution of frequency outputs 12 bit 1 Termina...

Page 84: ...4 V DC 10 mA 24 V AC 20 mA Environment according to EN 60664 1 Overvoltage category III pollution degree 2 1 IEC 60947 part 4 and 5 The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation PELV 2 Overvoltage Category II 3 UL applications 300 V AC 2A Control Card 10 V DC Output Terminal number 50 Output voltage 10 5 V 0 5 V Max load 15 mA The 10 V DC supply ...

Page 85: ...0 C Temperature during storage transport 13 to 149 158 F 25 to 65 70 C Maximum altitude above sea level 3 300 ft 1 000 m Derating for high altitude see chapter 4 7 Special Conditions EMC standards Emission EN 61800 3 EN 61000 6 3 4 EN 55011 EMC standards Immunity EN 61800 3 EN 61000 6 1 2 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 See chapter 4 7 Special Conditions Control Ca...

Page 86: ...s then 0 97x 0 98 0 95 Efficiency of the Motor ηMOTOR The efficiency of a motor connected to the adjustable frequency drive depends on magnetizing level In general the efficiency is as good as with line power operation The efficiency of the motor depends on the type of motor In the range of 75 100 of the rated torque the efficiency of the motor is practically constant both when the adjustable freq...

Page 87: ...e rise time and peak voltage are higher Peak voltage on the motor terminals is caused by the switching of the IGBTs The adjustable frequency drive complies with the demands of IEC 60034 25 regarding motors designed to be controlled by adjustable frequency drives The adjustable frequency drive also complies with IEC 60034 17 regarding Norm motors controlled by adjustable frequency drives High Power...

Page 88: ...on provides detailed data regarding the operating of the adjustable frequency drive in conditions that require derating In some conditions derating must be done manually In other conditions the adjustable frequency drive performs a degree of automatic derating when necessary This is done to ensure proper performance at critical stages where the alternative could be a trip 4 7 1 Manual Derating Man...

Page 89: ... 4 5 6 7 8 9 0 50 o 50 C o 55 C o 45 C Iout fsw kHz SFAVM 130BX475 10 Iout fsw kHz o 70 80 90 60 100 110 2 4 6 50 C o 55 C 0 o 45 C 3 1 5 130BX476 10 Iout fsw kHz o 70 80 90 60 100 110 2 4 6 50 C o 55 C 0 o 45 C 50 o 40 C 1 3 5 E F frame P315 to P1M0 380 500 V 60 AVM 130BX477 10 o 70 80 90 1 60 100 110 2 3 4 5 6 7 50 C o 55 C 0 Iout fsw kHz 130BX478 10 Iout fsw kHz o 70 80 90 1 60 100 110 2 3 4 5 ...

Page 90: ...C E F frame P355 to P1M0 525 690 V 60 AVM 130BX489 10 Iout fsw kHz o 70 80 90 0 5 60 100 110 2 0 50 C 55 C 0 0 o 1 0 1 5 2 5 4 0 3 0 3 5 5 5 4 5 5 0 130BX490 10 Iout fsw kHz o 70 80 90 0 5 60 100 110 2 0 50 C 55 C 0 0 o 1 0 1 5 2 5 4 0 3 0 3 5 5 5 4 5 5 0 50 o 45 C SFAVM 130BX491 10 Iout fsw kHz o 70 80 90 0 5 60 100 110 2 0 50 C 55 C 0 0 o 1 0 1 5 2 5 4 0 3 0 3 5 o 45 C 130BX492 10 o 70 80 90 0 5...

Page 91: ...response to a critical level the adjustable frequency drive adjusts the switching frequency For critical high internal temperatures and low motor speed the adjustable frequency drives can also force the PWM pattern to SFAVM NOTICE The automatic derating is different when 14 55 Output Filter is set to 2 Sine Wave Filter Fixed Selection Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights res...

Page 92: ...130BC530 10 X S A B C X X X X 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 30 22 21 23 27 25 24 26 28 29 31 37 36 35 34 33 32 38 39 X D Table 5 1 Type Code String How to Order Design Guide 90 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 5 5 ...

Page 93: ...mple FC 302N132T5E20H4BGCXXXSXXXXA0BXCXXXXD0 The meaning of the characters in the string are defined in Table 5 3 Additional detail is provided for each adjustable frequency drive in the can be located in the pages containing the ordering numbers in this chapter In the example above a Profibus DP V1 and a 24 V backup option is included in the adjustable frequency drive Use the drive configurator t...

Page 94: ...nals IP20 only E Line power disconnect contactor fuses J Circuit breaker fuses Adaptation 22 X Standard cable entries Description Pos Possible choice Adaptation 23 X No adaptation Q Heatsink access panel Software release 24 27 Current software Software language 28 Table 5 3 Ordering Type Code for D frame Adjustable Frequency Drives 1 Available for all D frames Description Pos Possible choice Produ...

Page 95: ...escription Pos Possible choice RFI filter 16 17 H2 RFI filter class A2 standard H4 RFI filter class A1 HE RCD with Class A2 RFI filter HF RCD with class A1 RFI filter HG IRM with Class A2 RFI filter HH IRM with class A1 RFI filter HJ NAMUR terminals and class A2 RFI filter HK NAMUR terminals with class A1 RFI filter HL RCD with NAMUR terminals and class A2 RFI filter HM RCD with NAMUR terminals an...

Page 96: ...oftware 24 28 S023 316 Stainless Steel Backchannel high power drives only Software language 28 Requires MCB 112 and MCB 113 Table 5 5 Ordering Type Code for F frame Adjustable Frequency Drives Description Pos Possible choice A options 29 30 AX No A option A0 MCA 101 Profibus DP V1 standard A4 MCA 104 DeviceNet standard A6 CANOpen MCA 105 standard AN MCA 121 Ethernet IP AL MCA 120 ProfiNet AQ MCA 1...

Page 97: ... fasteners 10 ft 3 m cable and gasket 130B1117 Options for slot A Uncoated Coated MCA 101 Profibus option DP V0 V1 130B1100 130B1200 MCA 104 DeviceNet option 130B1102 130B1202 MCA 105 CANopen 130B1103 130B1205 MCA 113 Profibus VLT 3000 protocol drive 130B1245 Options for slot B MCB 101 General purpose Input Output option 130B1125 130B1212 MCB 103 Encoder option 130B1115 130B1203 MCB 103 Resolver o...

Page 98: ...d for occasional braking of horizontal loads 40 is typically used in lifting applications where the load must be stopped every time it is lowered 380 500 V AC FC 302 T5 Pm HO hp kW Number of brake choppers 1 Rmin Rbr nom N90K 125 90 1 3 6 3 8 N110 150 110 1 3 0 3 2 N132 175 132 1 2 5 2 5 N160 225 160 1 2 0 2 0 N200 275 200 1 1 6 1 7 N250 350 250 1 1 2 1 4 P315 425 315 1 1 2 1 5 P355 475 355 1 1 2 ...

Page 99: ...4 P1M2 1600 1200 3 0 7 0 70 P1M4 1875 1400 4 0 55 0 60 Table 5 10 Brake Chopper Data 525 690 V Rmin Minimum brake resistance that can be used with this adjustable frequency drive If the adjustable frequency drive includes multiple brake choppers the resistance value is the sum of all resisters in parallel Rbr nom Nominal resistance required to achieve 150 braking torque Rrec Resistance value of th...

Page 100: ...4 204 150 110 N150 N110 204 1080 742 75 X6 X6 130B1447 130B1258 130B1369 130B1215 251 175 132 N175 N132 251 1195 864 75 X7 X7 130B1448 130B1259 130B1370 130B1216 304 250 160 N250 N160 304 1288 905 75 X7 X7 130B3153 130B3152 130B3151 130B3136 325 Paralleling for 475 hp 355 kW 1406 952 75 X8 X7 130B1449 130B1260 130B1389 130B1217 381 300 200 N300 N200 381 1510 1175 77 X8 X7 130B1469 130B1261 130B139...

Page 101: ...0 1422 5556 4626 80 2x130B1449 2x130B1469 2x130B1260 2x130B1261 2x130B1389 2x130B1391 2x130B1217 2x130B1228 1720 1350 1000 P1350 P 1000 1675 6724 5434 80 Table 5 12 Advanced Harmonic Filters 380 415 V 50 Hz E and F frames Code number AHF005 IP00 IP20 Code number AHF010 IP00 IP20 Filter current rating Typical motor VLT model and current ratings Losses Acoustic noise Frame size AHF005 AHF010 A hp kW...

Page 102: ... 950 710 P1075 P800 1422 5556 4626 80 2x130B3134 2x130B3135 2x130B2872 2x130B2873 2x130B3093 2x130B3094 2x130B2855 2x130B2856 1722 1075 800 P1M0 1675 6724 5434 80 Table 5 14 Advanced Harmonic Filters 380 415 V 60 Hz E and F frames Code number AHF005 IP00 IP20 Code number AHF010 IP00 IP20 Filter current rating Typical motor VLT model and current ratings Losses Acoustic noise Frame size AHF005 AHF01...

Page 103: ...30B1499 2x130B1751 1582 1350 P1M0 1490 6516 5988 80 Table 5 16 Advanced Harmonic Filters 440 480 V 60 Hz E and F frames Code number AHF005 IP00 IP20 Code number AHF010 IP00 IP20 Filter current rating Typical motor VLT model and current ratings Losses Acoustic noise Frame size 50 Hz AHF005 AHF010 A HP kW A W W dBa AHF005 AHF010 130B5269 130B5254 130B5237 130B5220 87 75 N75K 85 962 692 72 X6 X6 130B...

Page 104: ...576 3x130B5274 3x130B5259 2x130B5244 2x130B5227 732 650 P630 613 4530 3084 3x130B5274 3x130B5259 2x130B5244 2x130B5227 732 750 P710 711 4530 3084 3x130B5275 3x130B5260 3x130B5243 3x139B5226 888 950 P800 828 5556 3864 4x130B5274 4x130B5259 3x130B5244 3x130B5227 960 1050 P900 920 6040 4626 4x130B5275 4x130B5260 3x130B5244 3x130B5227 1098 1150 P1M0 1032 7408 4626 4x130B5244 4x130B5227 1580 1350 P1M2 ...

Page 105: ...130B5029 130B5329 155 150 110 N175 N132 158 175 132 N175 N132 150 1288 905 72 X7 X7 130B5196 130B5291 130B5042 130B5330 197 175 132 N250 N160 198 250 160 N250 N160 186 1406 952 72 X7 X7 130B5197 130B5292 130B5066 130B5331 240 250 160 N300 N200 245 300 200 N300 N200 234 1510 1175 75 X8 X7 130B5198 130B5293 130B5076 130B5332 296 300 200 N350 N250 299 350 250 N350 N250 280 1852 1288 75 X8 X8 130B5199...

Page 106: ...076 2x130B5042 130B5332 130B5333 662 650 500 P750 P560 642 950 710 P850 P630 613 4664 2830 130B5199 2x130B5197 130B5294 130B5295 4x130B5042 2x130B5333 732 750 560 P850 P630 743 1075 800 P950 P710 711 5624 3084 4x130B5197 2x130B5295 3x130B5076 3x130B5332 888 950 670 P950 P710 866 1200 900 P1075 P800 828 5556 3864 3x130B5199 3x130B5294 2x130B5076 2x130B5042 2x130B5332 130B5333 958 1050 750 P1075 P80...

Page 107: ... 658 500 590 400 590 E1 E2 E9 F8 F9 400 745 600 678 500 678 E1 E2 E9 F8 F9 130B3193 130B3194 450 800 600 730 530 730 E1 E2 E9 F8 F9 450 800 600 730 530 730 F1 F3 F10 F11 F18 2X130B3186 2X130B3187 500 880 650 780 560 780 F1 F3 F10 F11 F18 2X130B3188 2X130B3189 560 990 750 890 630 890 F1 F3 F10 F11 F18 630 1120 900 1050 710 1050 F1 F3 F10 F11 F18 2X130B3191 2X130B3192 710 1260 1000 1160 800 1160 F1 ...

Page 108: ... 450 450 450 E1 E2 F8 F9 400 523 500 500 500 500 E1 E2 F8 F9 450 596 600 570 560 570 E1 E2 F8 F9 130B4156 130B4157 500 630 650 630 630 630 E1 E2 F8 F9 500 659 630 630 F1 F3 F10 F11 2X130B4129 2X130B4151 650 630 F1 F3 F10 F11 2X130B4152 2X130B4153 560 763 750 730 710 730 F1 F3 F10 F11 670 889 950 850 800 850 F1 F3 F10 F11 2X130B4154 2X130B4155 750 988 1050 945 900 945 F1 F3 F10 F11 750 988 1050 945...

Page 109: ...2854 400 745 600 678 500 678 E1 E2 E9 F8 F9 450 800 600 730 530 730 E1 E2 E9 F8 F9 E1 E2 F8 F9 450 800 600 730 530 730 F1 F3 F10 F11 F18 2x130B28492 2x130B28502 500 880 650 780 560 780 F1 F3 F10 F11 F18 F1 F3 F10 F11 2x130B2851 2x130B2852 560 990 750 890 630 890 F1 F3 F10 F11 F18 630 1120 900 1050 710 1050 F1 F3 F10 F11 F18 710 1260 1000 1160 800 1160 F1 F3 F10 F11 F18 2x130B2851 2x130B2852 F1 F3 ...

Page 110: ... E1 E2 F8 F9 450 450 E1 E2 F8 F9 130B2853 130B2854 400 523 500 500 500 500 E1 E2 E9 F8 F9 450 596 600 570 560 570 E1 E2 E9 F8 F9 500 630 650 630 630 630 E1 E2 F8 F9 F1 F3 F10 F11 F18 2x130B28492 2x130B28502 500 659 650 630 F1 F3 F10 F11 F18 6302 6302 F1 F3 F10 F11 2x130B2851 2x130B2852 560 763 750 730 710 730 F1 F3 F10 F11 F18 670 889 950 850 800 850 F1 F3 F10 F11 F18 750 988 1050 945 F1 F3 F10 F1...

Page 111: ...he external fuses are rated correctly For more detail see the following pages in this chapter 6 1 1 Receiving the Adjustable Frequency Drive When receiving the adjustable frequency drive make sure that the packaging is intact and be aware of any potential damage to the unit during transport If damage has occurred contact the shipping company immediately to claim the damage Also look at the namepla...

Page 112: ...dle the weight of the adjustable frequency drive See chapter 6 1 4 Mechanical Dimensions for the weight of each frame size Maximum diameter for the bar is 1 in 2 5 cm The angle from the top of the drive to the lifting cable should be 60 or greater 130BC525 10 Figure 6 2 Recommended Lifting Method D frame Size 176FA245 10 Figure 6 3 Recommended Lifting Method E frame Size 130BB688 10 Figure 6 4 Rec...

Page 113: ... the shipment Mount the adjustable frequency drive on the pedestal in its final location The pedestal allows proper airflow and cooling to the adjustable frequency drive See chapter 6 2 13 Pedestal Installation of F frames Mechanical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 111 6 6 ...

Page 114: ...let minimum 225 mm 8 9 in 4 Floor Table 6 1 Legend to Figure 6 7 NOTICE If using a kit to direct the airflow from the heatsink to the outside vent on the back of the adjustable frequency drive the required ceiling clearance is 4 in 100 mm 1 33 1 3 63 2 5 24 0 9 22 0 9 25 1 0 11 0 4 10 0 4 11 0 4 2 130BD514 10 Figure 6 8 Detail Dimensions D1h 1 Bottom mounting slot detail 2 Top mounting hole detail...

Page 115: ...5 mm 8 9 in 4 Floor Table 6 3 Legend to Figure 6 9 NOTICE If using a kit to direct the airflow from the heatsink to the outside vent on the back of the adjustable frequency drive the required ceiling clearance is 4 in 100 mm 1 2 33 1 3 25 1 0 24 0 9 20 0 8 75 2 9 11 0 4 9 0 3 11 0 4 12 0 5 130BD515 10 Figure 6 10 Detail Dimensions D2h 1 Top mounting hole detail 2 Bottom mounting slot detail Table ...

Page 116: ... minimum 225 mm 8 9 in 4 Floor Table 6 5 Legend to Figure 6 11 NOTICE If using a kit to direct the airflow from the heatsink to the outside vent on the back of the adjustable frequency drive the required ceiling clearance is 4 in 100 mm 1 2 33 1 3 25 1 0 24 0 9 20 0 8 40 1 6 11 0 4 9 0 3 11 0 4 130BD517 10 Figure 6 12 Detail Dimensions D3h 1 Top mounting hole detail 2 Bottom mounting slot detail T...

Page 117: ...mm 8 9 in 4 Floor Table 6 7 Legend to Figure 6 13 NOTICE If using a kit to direct the airflow from the heatsink to the outside vent on the back of the adjustable frequency drive the required ceiling clearance is 4 in 100 mm 64 2 5 63 2 5 24 0 9 9 0 3 25 1 0 11 0 4 20 0 8 15 0 6 11 0 4 4X 1 2 130BD518 10 Figure 6 14 Detail Dimensions D4h 1 Top mounting hole detail 2 Bottom mounting slot detail Tabl...

Page 118: ...in Table 6 9 Legend to Figure 6 15 NOTICE If using a kit to direct the airflow from the heatsink to the outside vent on the back of the adjustable frequency drive the required ceiling clearance is 4 in 100 mm 64 2 5 63 2 5 24 0 9 9 0 3 25 1 0 11 0 4 20 0 8 15 0 6 11 0 4 4X 1 2 130BD518 10 Figure 6 16 Detail Dimensions D5h 1 Top mounting hole detail 2 Bottom mounting slot detail Table 6 10 Legend t...

Page 119: ...minimum 225 mm 8 9 in 4 Floor Table 6 11 Legend to Figure 6 17 NOTICE If using a kit to direct the airflow from the heatsink to the outside vent on the back of the adjustable frequency drive the required ceiling clearance is 4 in 100 mm 63 5 3 63 2 5 24 0 9 9 0 3 25 1 0 11 0 4 20 0 8 15 0 6 1 2 11 0 4 4X 130BD519 10 Figure 6 18 Detail Dimensions D6h 1 Top mounting hole detail 2 Bottom mounting slo...

Page 120: ...ons D7h 1 Ceiling 2 Air space outlet minimum 225 mm 8 9 in Table 6 13 Legend to Figure 6 19 NOTICE If using a kit to direct the airflow from the heatsink to the outside vent on the back of the adjustable frequency drive the required ceiling clearance is 4 in 100 mm 70 2 8 25 1 0 23 0 9 11 0 4 4X 130BD520 10 Figure 6 20 Top Mounting Hole Dimension Detail D7h Mechanical Installation Design Guide 118...

Page 121: ...ns D8h 1 Ceiling 2 Air space outlet minimum 225 mm 8 9 in Table 6 14 Legend to Figure 6 21 NOTICE If using a kit to direct the airflow from the heatsink to the outside vent on the back of the adjustable frequency drive the required ceiling clearance is 4 in 100 mm 70 2 8 25 1 0 23 0 9 11 0 4 4X 130BD521 10 Figure 6 22 Top Mounting Hole Dimension Detail D8h Mechanical Installation Design Guide MG34...

Page 122: ...Figure 6 23 Mechanical Dimensions E1 F Lifting eye detail Table 6 15 Legend to Figure 6 23 Mechanical Installation Design Guide 120 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 6 6 ...

Page 123: ... 6 24 Mechanical Dimensions E2 D Lifting eye detail E Rear mounting slots Table 6 16 Legend to Figure 6 24 Mechanical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 121 6 6 ...

Page 124: ...4 71 0 2206 86 9 606 23 8 130BB028 10 1 Figure 6 25 Mechanical Dimensions F2 1 Minimum clearance from ceiling Table 6 17 Legend to Figure 6 25 Mechanical Installation Design Guide 122 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 6 6 ...

Page 125: ...9 2401 94 5 Ø29 1 1 225 0 8 85 604 23 8 Figure 6 26 Mechanical Dimensions F4 1 Minimum clearance from ceiling Table 6 18 Legend to Figure 6 26 Mechanical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 123 6 6 ...

Page 126: ...76 375 14 76 375 Max weight lbs kg 216 05 98 361 56 164 216 05 98 361 56 164 238 10 108 394 63 179 Table 6 19 Mechanical Dimensions Frame Size D1h D4h Frame size D5h D6h D7h D8h 125 175 hp 90 132 kW 380 500 V 125 175 hp 90 132 kW 525 690 V 125 175 hp 90 132 kW 380 500 V 125 175 hp 90 132 kW 525 690 V 250 350 hp 160 250 kW 380 500 V 250 450 hp 160 315 kW 525 690 V 250 350 hp 160 250 kW 380 500 V 25...

Page 127: ...6 50 2197 67 13 1705 61 77 1569 77 24 1962 85 0 2159 100 75 2559 Depth 28 98 736 28 98 736 44 49 1130 44 49 1130 44 49 1130 44 49 1130 Drive dimensions in mm Height 78 74 2000 60 91 1547 86 77 2204 86 77 2204 86 77 2204 86 77 2204 Width 23 62 600 23 03 585 55 12 1400 70 87 1800 78 74 2000 94 49 2400 Depth 19 45 494 19 61 498 23 86 606 23 86 606 23 86 606 23 86 606 Max weight lbs kg 690 05 313 610 ...

Page 128: ...A 1 IP 54 NEMA 12 2100 m3 Hr 1236 CFM 927 CFM 1575 m3 Hr 1160 CFM 1970 m3 Hr 2280 2205 1497 Figure 6 28 Mechanical Dimensions mm F9 Mechanical Installation Design Guide 126 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 6 6 ...

Page 129: ... 1 IP 54 NEMA 12 2800 m3 Hr 1648 CFM 1236 CFM 2100 m3 Hr 2320 CFM 3940 m3 Hr 2280 2205 1497 Figure 6 29 Mechanical Dimensions mm F10 Mechanical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 127 6 6 ...

Page 130: ... 1 IP 54 NEMA 12 4200 m3 Hr 2472 CFM 1854 CFM 3150 m3 Hr 2320 CFM 3940 m3 Hr 2280 2205 1497 Figure 6 30 Mechanical Dimensions mm F11 Mechanical Installation Design Guide 128 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 6 6 ...

Page 131: ... 1 IP 54 NEMA 12 2800 m3 Hr 2472 CFM 1854 CFM 3150 m3 Hr 2900 CFM 4925 m3 Hr 2280 2205 1497 Figure 6 31 Mechanical Dimensions mm F12 Mechanical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 129 6 6 ...

Page 132: ... 900 1200 kW 525 690 V 950 1075 hp 710 800 kW 380 500 V 1200 1600 hp 900 1200 kW 525 690 V IP NEMA 21 54 Type 1 Type 12 21 54 Type 1 Type 12 21 54 Type 1 Type 12 21 54 Type 1 Type 12 21 54 Type 1 Type 12 21 54 Type 1 Type 12 Shipping dimensions in mm Height 91 50 2324 Width 38 19 970 61 73 1568 69 29 1760 100 75 2559 85 04 2160 116 54 2960 Depth 44 49 1130 Drive dimensions in mm Height 86 77 2204 ...

Page 133: ...the E1 in IP21 and IP54 enclosure types 6 2 2 General Considerations Wire Access Ensure that proper cable access is present including the necessary bending allowance As the IP00 enclosure is open to the bottom cables must be fixed to the back panel of the enclosure where the adjustable frequency drive is mounted NOTICE All cable lugs shoes must mount within the width of the terminal bus bar Space ...

Page 134: ...ce of IP21 IP54 Enclosure Type Frame Size F8 130BB003 13 578 22 8 776 30 6 Figure 6 41 Front Clearance of IP21 IP54 Enclosure Type Frame Size F9 776 30 6 776 30 6 130BB574 10 Figure 6 42 Front Clearance of IP21 IP54 Enclosure Type Frame Size F10 776 30 6 2x 130BB575 10 Figure 6 43 Front Clearance of IP21 IP54 Enclosure Type Frame Size F11 624 24 6 579 22 8 130BB576 10 776 30 6 Figure 6 44 Front Cl...

Page 135: ...ure easy installation of the cables A A B B 33 1 3 0 0 0 62 2 4 101 4 0 140 5 5 163 6 4 185 7 3 224 8 8 263 10 4 293 11 5 GROUND88 3 5 0 0 0 200 7 9 94 3 7 244 9 6 0 0 0 272 10 7 0 0 0 S U W R T V 3X M8x20 STUD WITH NUT SECTION A A MAINS TERMINALS MAINS TERMINAL SECTION B B MOTOR TERMINALS MOTOR TERMINAL 130BC305 10 Figure 6 46 Position of Power Connections Frame Size D1h Mechanical Installation D...

Page 136: ...onnections Frame Size D3h B B A A 254 7 10 0 0 0 GROUND143 4 6 0 0 0 GROUND168 4 7 331 2 13 211 1 8 GROUND 168 4 7 GROUND 143 4 6 42 4 2 0 0 0 68 1 3 125 8 5 183 5 7 245 8 10 299 8 12 353 8 14 377 6 15 284 2 11 0 0 0 R S T U V W 4X M10x20 STUD WITH NUT SECTION B B MOTOR TERMINALS AND BRAKE TERMINALS MOTOR TERMINAL SECTION A A MAINS TERMINALS MAINS TERMINAL 130BC332 10 Figure 6 48 Position of Power...

Page 137: ...0 0 0 236 8 9 R S T U V W BRAKE TERMINALS SECTION A A MAINS TERMINALS MAINS TERMINAL SECTION B B MOTOR TERMINALS AND BRAKE TERMINALS TERMINAL BRAKE REGEN MOTOR TERMINAL 130BC333 10 Figure 6 49 Position of Power Connections Frame Size D4h Mechanical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 135 6 6 ...

Page 138: ...27 9 113 4 4 0 0 206 8 1 A A R S T U V W B B 130BC535 11 1 2 3 4 Figure 6 50 Terminal Locations D5h with Disconnect Option 1 Line Power Terminals 2 Brake Terminals 3 Motor Terminals 4 Ground Terminals Table 6 23 Legend to Figure 6 50 Mechanical Installation Design Guide 136 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 6 6 ...

Page 139: ... 9 7 0 0 293 11 5 274 10 8 0 0 R S T U V W B B A A 3 4 130BC536 11 1 2 Figure 6 51 Terminal Locations D5h with Brake Option 1 Line Power Terminals 2 Brake Terminals 3 Motor Terminals 4 Ground Terminals Table 6 24 Legend to Figure 6 51 Mechanical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 137 6 6 ...

Page 140: ...0 0 113 4 4 206 8 1 B B A A R S T U V W 130BC537 12 1 2 3 4 5 Figure 6 52 Terminal Locations D6h with Contactor Option 1 Line Power Terminals 2 TB6 Terminal block for contactor 3 Brake Terminals 4 Motor Terminals 5 Ground Terminals Table 6 25 Legend to Figure 6 52 Mechanical Installation Design Guide 138 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 6 6 ...

Page 141: ...Terminal Locations D6h with Contactor and Disconnect Options 1 Brake Terminals 2 TB6 Terminal block for contactor 3 Motor Terminals 4 Ground Terminals 5 Line Power Terminals Table 6 26 Legend to Figure 6 53 Mechanical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 139 6 6 ...

Page 142: ... 1 2 4 3 Figure 6 54 Terminal Locations D6h with Circuit Breaker Option 1 Line Power Terminals 2 Brake Terminals 3 Motor Terminals 4 Ground Terminals Table 6 27 Legend to Figure 6 54 Mechanical Installation Design Guide 140 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 6 6 ...

Page 143: ...368 14 5 545 21 4 0 0 119 4 7 276 10 9 0 0 B B A A R S T U V W 1 2 3 4 Figure 6 55 Terminal Locations D7h with Disconnect Option 1 Line Power Terminals 2 Motor Terminals 3 Ground Terminals 4 Brake Terminals Table 6 28 Legend to Figure 6 55 Mechanical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 141 6 6 ...

Page 144: ...260 49 6 375 14 8 290 11 4 0 0 257 10 1 309 12 1 0 0 B B A A R S T U V W 1 2 3 4 Figure 6 56 Terminal Locations D7h with Brake Option 1 Line Power Terminals 2 Brake Terminals 3 Motor Terminals 4 Ground Terminals Table 6 29 Legend to Figure 6 56 Mechanical Installation Design Guide 142 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 6 6 ...

Page 145: ...52 9 9 127 5 0 0 A A B B R S T U V W 130BC544 12 1 2 3 4 5 Figure 6 57 Terminal Locations D8h with Contactor Option 1 TB6 Terminal block for contactor 2 Motor Terminals 3 Ground Terminals 4 Brake Terminals 5 Line Power Terminals Table 6 30 Legend to Figure 6 57 Mechanical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 143 6 6 ...

Page 146: ...minal Locations D8h with Contactor and Disconnect Options 1 TB6 Terminal block for contactor 2 Line Power Terminals 3 Brake Terminals 4 Motor Terminals 5 Ground Terminals Table 6 31 Legend to Figure 6 58 Mechanical Installation Design Guide 144 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 6 6 ...

Page 147: ...4 Figure 6 59 Terminal Locations D8h with Circuit Breaker Option 1 Line Power Terminals 2 Brake Terminals 3 Motor Terminals 4 Ground Terminals Table 6 32 Legend to Figure 6 59 Mechanical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 145 6 6 ...

Page 148: ...n of the adjustable frequency drive to ensure easy installation of the cables Each terminal allows the use of up to four cables with cable lugs or the use of a standard box lug Ground is connected to a relevant termination point in the adjustable frequency drive 104 4 1 35 1 4 10 0 4 0 0 0 0 0 0 40 1 6 78 3 1 0 0 0 26 1 0 26 1 0 176FA271 10 Figure 6 60 Terminal in Detail Mechanical Installation De...

Page 149: ... 412 16 2 300 11 8 188 7 4 75 3 0 B 492 19 4 323 12 7 195 7 7 0 0 0 155 6 1 193 7 6 280 11 0 371 14 6 409 16 1 Figure 6 61 IP21 NEMA Type 1 and IP54 NEMA Type 12 Enclosure Power Connection Positions Mechanical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 147 6 6 ...

Page 150: ...6 9 0 0 0 453 17 8 B A A A A R 81 9 19 Nm 14 FTa Figure 6 62 IP21 NEMA type 1 and IP54 NEMA type 12 Enclosure Power Connection Positions Detail B Mechanical Installation Design Guide 148 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 6 6 ...

Page 151: ...sion for disconnect terminal mm in E1 IP54 IP21 UL and NEMA1 NEMA12 A B C D E F 350 450 hp 250 315 kW 400 V and 475 600 650 850 hp 355 450 500 630 KW 690 V 381 15 0 253 9 9 342 13 5 431 17 0 562 22 1 N A 450 475 550 600 hp 315 355 400 450 kW 400 V 371 14 6 251 9 9 341 13 4 431 17 0 416 16 4 455 17 9 Table 6 33 Legend to Figure 6 63 Mechanical Installation Design Guide MG34S222 Danfoss A S Rev 2014...

Page 152: ... 2 7 0 0 0 186 7 3 0 0 0 0 0 0 181 7 1 293 11 5 409 16 1 371 14 6 280 11 0 192 7 6 154 6 1 17 0 7 A R L1 91 9 S L2 92 U T1 96 V T2 97 T L3 93 W T3 98 FASTENER TORQUE M8 9 6 Nm 7 FT LB FASTENER TORQUE M8 9 6 Nm 7 FT LB Figure 6 64 IP00 Enclosure Power Connection Positions Mechanical Installation Design Guide 150 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 6 6 ...

Page 153: ...1 9 83 3 3 131 5 2 167 6 6 0 0 0 147 5 8 A A A A 019Nm 14 F 9 A R 81 Figure 6 65 IP00 Enclosure Power Connection Positions Mechanical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 151 6 6 ...

Page 154: ...SSIS A B C D E F 350 450 hp 250 315 kW 400 V and 475 600 650 850 hp 355 450 500 630 KW 690 V 381 15 0 245 9 6 334 13 1 423 16 7 256 10 1 N A 450 475 550 600 hp 315 355 400 450 kW 400 V 383 15 1 244 9 6 334 13 1 424 16 7 109 4 3 149 5 8 Table 6 34 Disconnect Terminal Locations Frame Size E2 Mechanical Installation Design Guide 152 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 6 6 ...

Page 155: ...6 637 3 25 1 287 4 11 3 253 1 10 0 0 0 0 0 339 4 13 4 287 4 11 3 0 0 339 4 13 4 308 3 12 1 465 6 18 3 465 6 18 3 198 1 7 8 234 1 9 2 282 1 11 1 318 1 12 5 551 0 21 7 587 0 23 1 635 0 25 0 671 0 26 4 44 40 1 75 244 40 9 62 204 1 8 0 497 1 19 6 572 1 22 5 180 3 7 1 129 1 5 1 4 6 4 1 2 3 5 Figure 6 67 Terminal Locations Inverter Cabinet Connector Plate is 1 65 in 42 mm below 0 Level 1 Front View 2 Le...

Page 156: ...7 22 63 610 7 24 04 658 7 25 93 694 7 27 35 939 4 36 98 975 4 38 40 1023 4 40 29 1059 4 41 71 144 3 5 68 219 3 8 63 512 3 20 17 587 3 23 12 880 3 34 66 955 3 37 61 6 4 130BA850 12 FASTENER TORQUE MIO 19 Nm 14 FT LB U T1 96 V T2 97 W T3 98 FASTENER TORQUE MIO 19 Nm 14 FT LB U T1 96 V T2 97 W T3 98 FASTENER TORQUE MIO 19 Nm 14 FT LB U T1 96 V T2 97 W T3 98 1 2 3 4 5 Figure 6 69 Terminal Locations In...

Page 157: ...1 F2 F3 F4 A 380 5 14 98 29 4 1 16 B 432 5 17 03 81 4 3 20 6 5 4 130BA848 12 CH22 CH22 R L1 91 S L2 92 FASTENER TORQUE M8 9 6 Nm 7 FT LB T L3 93 FASTENER TORQUE M10 19 Nm 14 FT LB FASTENER TORQUE M10 19 Nm 14 FT LB DC 89 FASTENER TORQUE M10 19 Nm 14 FT LB DC 89 CH22 CH22 CH22 CH22 CTI25MB CTI25MB AUX AUX AUX AUX AUX 3 2 1 Figure 6 71 Terminal Locations Rectifier Connector Plate is 1 65 in 42 mm be...

Page 158: ...06 219 6 18 65 0 0 0 00 244 4 9 62 244 4 1 75 939 0 36 97 1031 4 40 61 0 0 0 00 134 6 5 30 130BA851 12 0 0 1 75 Figure 6 72 Terminal Locations Options Cabinet Left Front and Right Side View Connector Plate is 1 65 in 42 mm below 0 Level 1 Ground bar Table 6 38 Legend to Figure 6 72 Mechanical Installation Design Guide 156 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 6 6 ...

Page 159: ...Terminal Locations Options Cabinet with Circuit Breaker Molded Case Switch Left Front and Right Side View Connector Plate is 1 65 in 42 mm below 0 Level 1 Ground bar Table 6 39 Legend to Figure 6 73 Power size 2 3 4 5 600 hp 450 kW 480 V 850 950 hp 630 710 kW 690 V 34 9 86 9 122 2 174 2 650 1075 hp 500 800 kW 480 V 1075 1350 hp 800 1000 kW 690 V 46 3 98 3 119 0 171 0 Table 6 40 Dimension for Termi...

Page 160: ... 8 1 57 91 8 3 61 174 1 6 85 226 1 8 90 130BB534 11 R2 L12 R1 L11 91 1 91 S2 L22 S1 L21 92 1 T2 L32 93 1 92 T1 L31 93 U T1 96 V T2 97 W T3 98 0 0 0 00 57 6 2 27 74 0 2 91 100 4 3 95 139 4 5 49 172 6 6 80 189 0 7 44 199 4 7 85 287 6 11 32 304 0 11 97 407 3 16 04 464 4 18 28 522 3 20 56 524 4 20 65 629 7 24 79 637 3 25 09 1 2 Figure 6 74 Terminal Locations Inverter and Rectifier Cabinet F8 and F9 Co...

Page 161: ... 11 1 318 1 12 5 551 0 21 7 587 0 23 1 635 0 25 0 671 0 26 4 44 40 1 75 244 40 9 62 204 1 8 0 497 1 19 6 572 1 22 5 180 3 7 1 129 1 5 1 4 6 4 1 2 3 5 Figure 6 75 Terminal Locations Inverter Cabinet Connector Plate is 1 65 in 42 mm below 0 Level 1 Front View 2 Left Side View 3 Right Side View 4 Brake Terminals 5 Ground Bar Table 6 42 Legend to Figure 6 67 Mechanical Installation Design Guide MG34S2...

Page 162: ...38 40 1023 4 40 29 1059 4 41 71 144 3 5 68 219 3 8 63 512 3 20 17 587 3 23 12 880 3 34 66 955 3 37 61 6 4 130BA850 12 FASTENER TORQUE MIO 19 Nm 14 FT LB U T1 96 V T2 97 W T3 98 FASTENER TORQUE MIO 19 Nm 14 FT LB U T1 96 V T2 97 W T3 98 FASTENER TORQUE MIO 19 Nm 14 FT LB U T1 96 V T2 97 W T3 98 1 2 3 4 5 Figure 6 76 Terminal Locations Inverter Cabinet Connector Plate is 1 65 in 42 mm below 0 Level ...

Page 163: ...57 6 2 27 74 0 2 91 100 4 3 95 139 4 5 49 172 6 6 80 189 0 7 44 199 4 7 85 287 6 11 32 304 0 11 97 407 3 16 04 464 4 18 28 522 3 20 56 524 4 20 65 629 7 24 79 637 3 25 09 1 2 Figure 6 77 Terminal Locations Rectifier Connector Plate is 1 65 in 42 mm below 0 Level 1 Left Side View 2 Front View 3 Right Side View 4 Ground Bar Table 6 44 Legend to Figure 6 77 Mechanical Installation Design Guide MG34S2...

Page 164: ...07 3 369 5 448 0 493 0 425 0 244 4 151 3 386 7 443 8 628 8 830 3 887 4 0 130BB756 11 1 2 3 Figure 6 78 Terminal Locations Options Cabinet 1 Left Side View 2 Front View 3 Right Side View Table 6 45 Legend to Figure 6 78 Mechanical Installation Design Guide 162 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 6 6 ...

Page 165: ...232 0 231 5 273 3 324 1 338 9 387 8 437 0 438 6 480 4 497 0 531 2 557 0 573 0 602 3 625 8 130BB757 11 1 2 3 Figure 6 79 Terminal Locations Options Cabinet 1 Left Side View 2 Front View 3 Right Side View 4 Ground Bar Table 6 46 Legend to Figure 6 79 Mechanical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 163 6 6 ...

Page 166: ...ector plate must be fitted to the adjustable frequency drive to ensure the specified degree of protection 130BC521 10 205 8 1 138 5 4 274 10 8 27 1 0 137 5 4 1 2 Figure 6 80 D1h Bottom View 1 Line Power Side 2 Motor Side 1 Line Power Side 2 Motor Side Table 6 47 Legend to Figure 6 80 130BC524 11 196 7 7 145 5 7 27 1 0 185 7 3 1 2 369 14 5 Figure 6 81 D2h Bottom View 1 Line Power Side 2 Motor Side ...

Page 167: ...de 2 Motor Side Table 6 49 Legend to Figure 6 82 130BC552 11 222 8 7 115 4 5 337 13 3 169 6 6 43 1 7 A 1 2 Figure 6 83 D7h D8h Bottom View 1 Line Power Side 2 Motor Side Table 6 50 Legend to Figure 6 83 Mechanical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 165 6 6 ...

Page 168: ...8 8 52 315 595 8 23 457 533 0 20 984 36 2 1 425 281 8 11 096 535 0 21 063 216 5 8 524 37 7 1 485 460 0 18 110 668 3 26 311 593 0 23 346 199 5 7 854 258 5 10 177 35 5 1 398 Figure 6 85 F1 Bottom View 1 Cable conduit entry Table 6 52 Legend to Figure 6 85 Mechanical Installation Design Guide 166 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 6 6 ...

Page 169: ...53 Legend to Figure 6 86 1 130BA843 12 37 7 1 485 535 0 21 063 35 5 1 398 36 2 1 425 533 0 20 984 597 0 23 504 1130 0 44 488 1192 8 46 961 1925 8 75 819 258 5 10 177 199 5 7 854 2X 460 0 18 110 634 7 24 989 1265 3 49 815 593 0 23 346 2X 281 3 11 075 2X 216 5 8 524 Figure 6 87 F3 Bottom View 1 Cable conduit entry Table 6 54 Legend to Figure 6 87 Mechanical Installation Design Guide MG34S222 Danfoss...

Page 170: ...60 0 18 110 634 7 24 989 35 5 1 398 258 2 10 167 199 5 7 854 1252 8 49 321 994 3 39 146 2X 281 8 11 096 36 2 1 425 1191 8 46 921 Figure 6 88 F4 Bottom View 1 Cable conduit entry Table 6 55 Legend to Figure 6 88 Mechanical Installation Design Guide 168 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 6 6 ...

Page 171: ...ottom of the adjustable frequency drive 733 0 28 858 258 5 10 177 199 5 7 854 1 593 0 23 326 70 0 2 756 535 0 21 063 35 5 1 36 5 1 437 130BB533 11 Figure 6 89 Frame Size F8 1 Place conduits in shaded areas Table 6 56 Legend to Figure 6 89 Mechanical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 169 6 6 ...

Page 172: ... 20 98 603 0 23 74 1336 0 52 60 258 5 10 18 199 5 7 85 460 0 18 11 1 130BB698 10 Figure 6 90 Frame Size F9 1 Place conduits in shaded areas Table 6 57 Legend to Figure 6 90 Mechanical Installation Design Guide 170 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 6 6 ...

Page 173: ...gure 6 91 70 0 2 756 535 0 21 0631 37 2 1 466 36 5 1 437 733 0 28 858 800 0 31 496 258 5 10 177 199 5 7 854 870 7 34 252 593 0 23 346 593 0 23 346 593 0 23 346 1 130BB695 10 1670 0 65 748 1533 0 60 354 1600 0 62 992 2333 0 91 850 Figure 6 92 Frame Size F11 1 Place conduits in shaded areas Table 6 59 Legend to Figure 6 92 Mechanical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All ...

Page 174: ...nd to Figure 6 93 70 0 2 756 535 0 21 0631 37 2 1 466 36 5 1 437 733 0 28 858 800 0 31 496 258 5 10 177 199 5 7 854 994 3 39 146 870 7 34 252 593 0 23 346 593 0 23 346 1 130BB697 10 1657 7 65 2641 1533 0 60 354 1600 0 62 992 2733 0 107 598 Figure 6 94 Frame Size F13 1 Place conduits in shaded areas Table 6 61 Legend to Figure 6 94 Mechanical Installation Design Guide 172 Danfoss A S Rev 2014 02 10...

Page 175: ...requency drive and any additional losses generated from other components installed inside the enclosure The total required air flow must be calculated so that the appropriate fans can be selected Some enclosure manufacturers offer software for performing the calculations Airflow The necessary airflow over the heatsink must be ensured The flow rate is shown in Table 6 62 Drive type Drive size Frame...

Page 176: ...During pre magnetization of the motor AMA in progress In addition to these conditions the fans are always started shortly after line input power is applied to the adjustable frequency drive Once fans are started they run for a minimum of one minute The following conditions activate fans on the E and F frames 1 AMA 2 DC Hold 3 Pre Mag 4 DC Brake 5 60 of nominal current is exceeded 6 Specific heatsi...

Page 177: ...or panel mounted unit perform the following steps 1 Make sure there is at least 225 mm 8 9 in of space between the top of the unit and the ceiling and at least 225 mm 8 9 space between the unit and the floor to provide for adequate cooling 2 Make sure there is enough space for cable entry at the bottom of the unit 3 Mark the mounting holes according to the instal lation drawings and drill holes wh...

Page 178: ...asten two M5 screws through the back pedestal flange into the pedestal drive mounting bracket 3 Fasten four M5 screws through the front pedestal flange into the front connector plate mounting holes 1 2 3 130BC573 10 Figure 6 100 Pedestal Hardware Installation Mechanical Installation Design Guide 176 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 6 6 ...

Page 179: ...e mounted before the adjustable frequency drive is placed on the pedestal 176FA269 10 Figure 6 101 Mounting of Bottom Plate Frame Size E1 To install a pedestal mounted E frame unit perform the following steps 1 Install each M10x30 mm bolt with captive lock washer and flat washer through the base plate and into the threaded hole in the base Install four bolts per cabinet Mechanical Installation Des...

Page 180: ...rify that there is a minimum of 4 in 100 mm ceiling clearance 2 Install each M8x60 mm bolt with lock washer and flat washer through the frame into the threaded hole in the base Install four bolts per cabinet Refer to Figure 6 103 3 Install each M10x30 mm bolt with captive lock washer and flat washer through the base plate and into the threaded hole in the base Install four bolts per cabinet Refer ...

Page 181: ...Ground Brake M8 14 5 128 8 5 20 5 75 181 D2h D4h D7h D8h Line power Motor Regeneration Load Sharing Ground M10 29 5 261 19 40 168 354 Brake M8 8 5 20 5 75 181 E Line power M10 19 1 169 17 7 20 5 156 182 Motor Load Sharing Ground Regen M8 9 5 85 8 8 10 3 78 2 90 8 in lbs Brake F Line power M10 19 1 169 17 7 20 5 156 182 in lbs Motor Load Sharing Regen DC DC M8 M10 9 5 85 19 1 169 8 8 10 3 78 2 90 8...

Page 182: ...stall a motor isolator or contactor continue the shield at the lowest possible HF impedance Connect the motor cable shield to both the decoupling plate of the adjustable frequency drive and the metal housing of the motor Make the shield connections with the largest possible surface area cable clamp by using the installation devices within the adjustable frequency drive Cable length and cross secti...

Page 183: ...2 RS 485 serial bus connector 10 Lifting ring 3 Digital I O and 24 V power supply 11 Mounting slot 4 Analog I O connector 12 Cable clamp PE 5 USB connector 13 Ground 6 Serial bus terminal switch 14 Motor output terminals 96 U 97 V 98 W 7 Analog switches A53 A54 15 Line power input terminals 91 L1 92 L2 93 L3 8 Relay 1 01 02 03 Table 7 3 Legend to Figure 7 3 and Figure 7 4 Electrical Installation D...

Page 184: ...erminals into consideration when designing the cable access B 3 1 130BC522 10 Figure 7 5 Position of Ground Terminals IP21 NEMA Type 1 and IP54 NEMA Type 12 D1h D2h Electrical Installation Design Guide 182 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 7 7 ...

Page 185: ...ideration when designing the cable access 1 130BC523 10 Figure 7 6 Position of Ground Terminals IP20 Chassis D3h D4h 1 Ground Terminals Table 7 4 Legend to Figure 7 5 and Figure 7 6 Electrical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 183 7 7 ...

Page 186: ...221 8 7 260 10 2 118 4 6 0 0 148 5 8 221 8 7 90 3 6 196 7 7 227 9 113 4 4 0 0 206 8 1 A A R S T U V W B B 130BC535 11 1 2 3 4 Figure 7 7 Terminal Locations D5h with Disconnect Option 1 Line Power Terminals 3 Motor Terminals 2 Brake Terminals 4 Ground Terminals Table 7 5 Legend to Figure 7 7 Electrical Installation Design Guide 184 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 7 7 ...

Page 187: ...46 9 7 0 0 293 11 5 274 10 8 0 0 R S T U V W B B A A 3 4 130BC536 11 1 2 Figure 7 8 Terminal Locations D5h with Brake Option 1 Line Power Terminals 3 Motor Terminals 2 Brake Terminals 4 Ground Terminals Table 7 6 Legend to Figure 7 8 Electrical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 185 7 7 ...

Page 188: ... 2 193 7 6 221 8 7 249 9 8 260 10 2 146 5 8 0 0 0 286 11 2 0 0 0 113 4 4 206 8 1 B B A A R S T U V W 130BC537 12 1 2 3 4 5 Figure 7 9 Terminal Locations D6h with Contactor Option 1 Line Power Terminals 4 Motor Terminals 2 TB6 Terminal block for contactor 5 Ground Terminals 3 Brake Terminals Table 7 7 Legend to Figure 7 9 Electrical Installation Design Guide 186 Danfoss A S Rev 2014 02 10 All right...

Page 189: ...Terminal Locations D6h with Contactor and Disconnect Options 1 Brake Terminals 4 Ground Terminals 2 TB6 Terminal block for contactor 5 Line Power Terminals 3 Motor Terminals Table 7 8 Legend to Figure 7 10 Electrical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 187 7 7 ...

Page 190: ...1 1 2 4 3 Figure 7 11 Terminal Locations D6h with Circuit Breaker Option 1 Line Power Terminals 3 Motor Terminals 2 Brake Terminals 4 Ground Terminals Table 7 9 Legend to Figure 7 11 Electrical Installation Design Guide 188 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 7 7 ...

Page 191: ... 1 151 5 9 195 5 8 238 9 4 292 11 5 346 13 6 49 1 9 198 7 8 368 14 5 545 21 4 0 0 119 4 7 276 10 9 0 0 B B A A R S T U V W 1 2 3 4 Figure 7 12 Terminal Locations D7h with Disconnect Option 1 Line Power Terminals 3 Ground Terminals 2 Motor Terminals 4 Brake Terminals Table 7 10 Legend to Figure 7 12 Electrical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 189 7 7...

Page 192: ...260 49 6 375 14 8 290 11 4 0 0 257 10 1 309 12 1 0 0 B B A A R S T U V W 1 2 3 4 Figure 7 13 Terminal Locations D7h with Brake Option 1 Line Power Terminals 3 Motor Terminals 2 Brake Terminals 4 Ground Terminals Table 7 11 Legend to Figure 7 13 Electrical Installation Design Guide 190 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 7 7 ...

Page 193: ...6 5 898 35 3 401 15 8 521 20 5 95 3 7 151 5 9 119 4 7 0 0 252 9 9 127 5 0 0 A A B B R S T U V W 130BC544 12 1 2 3 4 5 Figure 7 14 Terminal Locations D8h with Contactor Option 1 TB6 Terminal block for contactor 4 Brake Terminals 2 Motor Terminals 5 Line Power Terminals 3 Ground Terminals Table 7 12 Legend to Figure 7 14 Electrical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All ri...

Page 194: ...minal Locations D8h with Contactor and Disconnect Options 1 TB6 Terminal block for contactor 4 Motor Terminals 2 Line Power Terminals 5 Ground Terminals 3 Brake Terminals Table 7 13 Legend to Figure 7 15 Electrical Installation Design Guide 192 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 7 7 ...

Page 195: ...4 Figure 7 16 Terminal Locations D8h with Circuit Breaker Option 1 Line Power Terminals 3 Motor Terminals 2 Brake Terminals 4 Ground Terminals Table 7 14 Legend to Figure 7 16 Electrical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 193 7 7 ...

Page 196: ...20 7 412 16 2 300 11 8 188 7 4 75 3 0 B 492 19 4 323 12 7 195 7 7 0 0 0 155 6 1 193 7 6 280 11 0 371 14 6 409 16 1 Figure 7 17 IP21 NEMA Type 1 and IP54 NEMA Type 12 Enclosure Power Connection Positions B Front View of Unit Table 7 15 Legend to Figure 7 17 Electrical Installation Design Guide 194 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 7 7 ...

Page 197: ...6 9 0 0 0 453 17 8 B A A A A R 81 9 19 Nm 14 FTa Figure 7 18 IP21 NEMA Type 1 and IP54 NEMA Type 12 Enclosure Power Connection Positions Detail B Electrical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 195 7 7 ...

Page 198: ...ype Dimension for disconnect terminal E1 IP54 IP21 UL and NEMA1 NEMA12 350 450 hp 250 315 kW 400 V and 475 600 650 850 hp 355 450 500 630 KW 690 V 381 15 0 253 9 9 253 9 9 431 17 0 562 22 1 N A 450 475 550 600 hp 315 355 400 450 kW 400 V 371 14 6 371 14 6 341 13 4 431 17 0 431 17 0 455 17 9 Table 7 16 Legend to Figure 7 19 Electrical Installation Design Guide 196 Danfoss A S Rev 2014 02 10 All rig...

Page 199: ...409 16 1 371 14 6 280 11 0 192 7 6 154 6 1 17 0 7 A R L1 91 9 S L2 92 U T1 96 V T2 97 T L3 93 W T3 98 FASTENER TORQUE M8 9 6 Nm 7 FT LB FASTENER TORQUE M8 9 6 Nm 7 FT LB Figure 7 20 IP00 Enclosure Power Connection Positions Electrical Installation Design Guide MG34S222 Danfoss A S Rev 2014 02 10 All rights reserved 197 7 7 ...

Page 200: ... 9 A R 81 Figure 7 21 IP00 Enclosure Power Connection Positions E 0 0 0 F B 0 0 0 C D A 0 0 0 176FA281 11 Figure 7 22 IP00 Enclosure Power Connections Position of Disconnect Switch Electrical Installation Design Guide 198 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 7 7 ...

Page 201: ... 0 0 40 1 6 78 3 1 0 0 0 26 1 0 26 1 0 176FA271 10 Figure 7 23 Terminal in Detail NOTICE Power connections can be made to positions A or B Frame size Unit type Dimension for disconnect terminal E2 A B C D E F 350 450 hp 250 315 kW 400 V and 475 600 650 850 hp 355 450 500 630 KW 690 V 381 15 0 245 9 6 334 13 1 423 16 7 256 10 1 N A 450 475 550 600 hp 315 355 400 450 kW 400 V 383 15 1 244 9 6 334 13...

Page 202: ...7 587 0 23 1 635 0 25 0 671 0 26 4 44 40 1 75 244 40 9 62 204 1 8 0 497 1 19 6 572 1 22 5 180 3 7 1 129 1 5 1 4 6 4 1 2 3 5 Figure 7 24 Terminal Locations Inverter Cabinet F1 and F3 Connector Plate is 1 65 in 42 mm below 0 Level 1 Front Side 4 Ground bar 2 Left Side 5 Motor Terminals 3 Right Side 6 Brake Terminals Table 7 18 Legend to Figure 7 24 S1 F1 F1 DC DC 1739 1 805 0 765 0 1694 1 1654 1 710...

Page 203: ...29 1059 4 41 71 144 3 5 68 219 3 8 63 512 3 20 17 587 3 23 12 880 3 34 66 955 3 37 61 6 4 130BA850 12 FASTENER TORQUE MIO 19 Nm 14 FT LB U T1 96 V T2 97 W T3 98 FASTENER TORQUE MIO 19 Nm 14 FT LB U T1 96 V T2 97 W T3 98 FASTENER TORQUE MIO 19 Nm 14 FT LB U T1 96 V T2 97 W T3 98 1 2 3 4 5 Figure 7 26 Terminal Locations Inverter Cabinet F2 and F4 Connector Plate is 1 65 in 42 mm below 0 Level 1 Fron...

Page 204: ... 98 29 4 1 16 B 432 5 17 03 81 4 3 20 6 5 4 130BA848 12 CH22 CH22 R L1 91 S L2 92 FASTENER TORQUE M8 9 6 Nm 7 FT LB T L3 93 FASTENER TORQUE M10 19 Nm 14 FT LB FASTENER TORQUE M10 19 Nm 14 FT LB DC 89 FASTENER TORQUE M10 19 Nm 14 FT LB DC 89 CH22 CH22 CH22 CH22 CTI25MB CTI25MB AUX AUX AUX AUX AUX 3 2 1 Figure 7 28 Terminal Locations Rectifier Connector Plate is 1 65 in 42 mm below 0 Level 1 Left Si...

Page 205: ...33 438 9 17 28 75 3 2 96 150 3 5 92 154 0 6 06 219 6 18 65 0 0 0 00 244 4 9 62 244 4 1 75 939 0 36 97 1031 4 40 61 0 0 0 00 134 6 5 30 130BA851 12 0 0 1 75 Figure 7 29 Terminal Locations Options Cabinet Connector Plate is 1 65 in 42 mm below 0 Level 1 Left Side 3 Right Side 2 Front Side 4 Ground bar Table 7 21 Legend to Figure 7 29 Electrical Installation Design Guide MG34S222 Danfoss A S Rev 2014...

Page 206: ...44 0 13 54 1 2 3 4 5 130BA852 11 Figure 7 30 Terminal Locations Options Cabinet with Circuit Breaker Molded Case Switch Connector Plate is 1 65 in 42 mm below 0 Level 1 Left Side 3 Right Side 2 Front Side 4 Ground bar Table 7 22 Legend to Figure 7 30 Power size 2 3 4 5 600 hp 450 kW 480 V 850 950 hp 630 710 kW 690 V 34 9 86 9 122 2 174 2 650 1075 hp 500 800 kW 480 V 1075 1350 hp 800 1000 kW 690 V ...

Page 207: ...patible Installation for correct dimensioning of motor cable cross section and length For protection of the adjustable frequency drive use the recommended fuses unless the unit is fitted with built in fuses Recommended fuses can be seen in chapter 7 2 1 Fuses Always ensure that fusing complies with local regulations The AC line input connection is fitted to the line power switch if included 6 Phas...

Page 208: ...tion3 5 Table 7 24 Legend to Figure 7 32 Notes 1 Parallel connection shown A single 3 phase cable may be used with sufficient carrying capability Install shorting bus bars 2 6 pulse connection eliminates the harmonics reduction benefits of the 12 pulse rectifier 3 Suitable for IT and TN AC line input connection 4 If one of the 6 pulse modular rectifiers becomes inoperable it is possible to operate...

Page 209: ...voltage 0 100 of AC line voltage 3 wires out of motor U1 V1 W1 PE1 Delta connected W2 U2 V2 6 wires out of motor U1 V1 W1 PE1 Star connected U2 V2 W2 U2 V2 and W2 to be interconnected separately Table 7 25 Terminals 1 Protective Ground Connection NOTICE In motors without phase insulation paper or other insulation reinforcement suitable for operation with voltage supply fit a sine wave filter on th...

Page 210: ...3 Internal supply S T Table 7 26 External Power Supply 7 2 Fuses and Circuit Breakers 7 2 1 Fuses It is recommended to use fuses and or circuit breakers on the supply side as protection in case of a component breakdown inside the adjustable frequency drive NOTICE This is mandatory to ensure compliance with IEC 60364 for CE or NEC 2009 for UL WARNING Personnel and property must be protected against...

Page 211: ...000 A 100 000 A 100 000 A 100 000 A D8h frame not including the N250T5 100 000 A 100 000 A 100 000 A 100 000 A D8h frame N250T5 only 100 000 A Consult factory Not applicable Table 7 28 Adjustable Frequency Drive Supplied with a Contactor 1 With a Bussmann type LPJ SP or Gould Shawmut type AJT fuse 450 A max fuse size for D6h and 900 A max fuse size for D8h 2 Must use Class J or L branch fuses for ...

Page 212: ...aR 1600 aR 2000 aR 2500 aR 2500 aR 2500 aR 2500 Table 7 29 Recommended Fuses for CE Compliance 380 500 V Enclosure size FC 300 Model kW Recommended fuse size Recommended maximum fuse D N55 N75 N90 N110 N132 N160 N200 N250 N315 aR 160 aR 315 aR 315 aR 315 aR 315 aR 550 aR 550 aR 550 aR 550 aR 160 aR 315 aR 315 aR 315 aR 315 aR 550 aR 550 aR 550 aR 550 E P355 P400 P500 P560 aR 700 aR 900 aR 700 aR 9...

Page 213: ...on For units supplied with a contactor only option see Table 7 28 for SCCR ratings and UL fuse criteria FC 302 kW Recommended drive external fuse Bussmann PN Rating Drive internal option Bussmann PN Alternate external Siba PN Alternate external Ferraz Shawmut PN 250 170M4017 700 A 700 V 170M4017 20 610 32 700 6 9URD31D08A0700 315 170M6013 900 A 700 V 170M6013 22 610 32 900 6 9URD33D08A0900 355 170...

Page 214: ... NOTICE For UL compliance the Bussmann 170M series fuses must be used for units supplied without a contactor only option For units supplied with a contactor only option see Table 7 28 for SCCR ratings and UL fuse criteria FC 302 kW Recommended drive external fuse Bussmann PN Rating Drive internal option Bussmann PN Alternate external Siba PN Alternate external Ferraz Shawmut PN 355 170M4017 700 A ...

Page 215: ...m 500 V UL listed fuse with associated current rating may be used to meet UL requirements 7 2 6 Supplementary Fuses Supplementary Fuses Frame size Bussmann PN Rating D LPJ 21 2SP 2 5 A 600 V Table 7 39 D frame Anti Condensation Heater Fuse Recommendation NOTICE If a D frame adjustable frequency drive comes with an anti condensation heater the heater must be powered controlled and protected by the ...

Page 216: ...50 P800 380 500 V LPJ 25 SP or SPI 25 A 600 V Any listed Class J Dual Element Time Delay 25 A P630 P1M2 525 690 V LPJ 20 SP or SPI 20 A 600 V Any listed Class J Dual Element Time Delay 20 A Table 7 42 Manual Motor Controller Fuses Frame Size Bussmann PN Rating Alternative fuses F LPJ 30 SP or SPI 30 A 600 V Any listed Class J Dual Element Time Delay 30 A Table 7 43 30 A Fuse Protected Terminal Fus...

Page 217: ...018 176F9181 83 63 Table 7 47 Line Fuses 380 500 V Power size Frame Rating Bussmann Spare Bussmann Estimated fuse power loss W FC 302 Size Voltage UL Amperes P N P N 600 V 690 V P355T7 F8 F9 700 630 170M4016 176F8335 13 10 P400T7 F8 F9 700 630 170M4016 176F8335 17 13 P500T7 F8 F9 700 630 170M4016 176F8335 22 16 P560T7 F8 F9 700 630 170M4016 176F8335 24 18 P630T7 F10 F11 700 900 170M6013 176F8592 2...

Page 218: ...0 V Any listed Class J Dual Element Time Delay 10 A P630 P1M2 525 690 V LPJ 15 SP or SPI 15 A 600 V Any listed Class J Dual Element Time Delay 15 A 6 3 10 A Fuse P450 P800 380 500 V LPJ 15 SP or SPI 15 A 600 V Any listed Class J Dual Element Time Delay 15 A P630 P1M2 525 690 V LPJ 20 SP or SPI 20 A 600 V Any listed Class J Dual Element Time Delay 20 A 10 16 A Fuse P450 P800 380 500 V LPJ 25 SP or ...

Page 219: ...NRJF36200U31AABSCYP 2000 0 5 F4 P800 380 500 V Merlin Gerin NRJF36250U31AABSCYP 2500 0 5 Table 7 58 F frame Circuit Breakers 7 3 Disconnectors and Contactors 7 3 1 Line Power Disconnects Frame Sizes E and F Frame size Power Type 380 500 V D5h D6h N55K N132 ABB OT400U03 D7h D8h N160 N315 ABB OT600U03 E1 E2 P250 ABB OETL NF600A E1 E2 P315 P400 ABB OETL NF800A F3 P450 Merlin Gerin NPJF36000S12AAYP F3...

Page 220: ...NPJF36000S12AAYP Table 7 60 Line Power Disconnects 12 Pulse Adjustable Frequency Drives 7 3 3 Line Power Contactors Frame size Power Voltage Contactor D6h N90K N132 380 500 V GE CK95CE311N N110 N160 380 480 V GE CK95BE311N N55 N132 525 690 V GE CK95CE311N N75 N160 525 690 V GE CK95BE311N D8h N160 N250 380 500 V GE CK11CE311N N200 N315 380 480 V N160 N315 525 690 V N200 N400 525 690 V Table 7 61 D ...

Page 221: ... if inverter module A used a 100 m cable then subsequent inverter modules could use a cable between 90 110 m in length F2 F4 frame Each inverter module must have the same number of motor phase cables and they must be in multiples of 3 for example 3 6 9 or 12 One or two cables are not allowed The cables are required to be equal length or within 10 between the inverter module terminals and the first...

Page 222: ...t low RPM if motor sizes are widely different because the small motors relatively high ohmic resistance in the stator demands a higher voltage at start and at low RPM The electronic thermal relay ETR of the adjustable frequency drive cannot be used as motor protection Provide further motor protection by including thermistors in each motor winding or individual thermal relays When motors are connec...

Page 223: ...d in chapter 4 3 General Specifications is valid as long as the parallel cables are kept short less than 10 m each Example 1 D Consider voltage drop across the motor cables Example 1 E Consider voltage drop across the motor cables Example 2 F The total motor cable length specified in chapter 4 3 General Specifications is valid as long as the parallel cables are kept less than 10 m each Example 2 T...

Page 224: ...le that has a 360 connection in the motor and the adjustable frequency drive Ensure the impedance from the adjustable frequency drive to building ground is lower that the grounding impedance of the machine This can be difficult for pumps Make a direct ground connection between the motor and load motor Lower the IGBT switching frequency Modify the inverter waveform 60 AVM vs SFAVM Install a shaft g...

Page 225: ...ossible to connect the serial communication bus from the top of the unit as shown in the following figures On the IP21 54 NEMA 1 NEMA 12 unit a cover plate must be removed The kit number for the serial communication bus top connection is 176F1742 130BA867 10 Profibus Option A FC300 Service Figure 7 37 Top Connection for Serial Communication Bus 130BB255 10 Figure 7 38 Profibus Top Entry Kit Instal...

Page 226: ...lvanic isolation type PELV on the control terminals of the adjustable frequency drive 7 5 3 Control Terminals Drawing Reference Numbers 1 10 pole plug digital I O 2 3 pole plug RS 485 Bus 3 6 pole analog I O 4 USB Connection 1 4 2 3 130BA012 12 61 68 69 39 42 50 53 54 55 12 13 18 19 27 29 32 33 20 37 Figure 7 40 Control Terminals All Frame Sizes 7 5 4 Switches S201 A53 S202 A54 and S801 Switches S...

Page 227: ... The cable is now mounted to the terminal To remove the cable from the terminal perform the following steps 1 Insert a screwdriver max 0 016x0 1 in 0 4x2 5 mm in the square hole 2 Pull out the cable 7 5 6 Basic Wiring Example 1 Mount the terminals from the accessory bag to the front of the adjustable frequency drive 2 Connect terminals 18 27 and 37 to 24 V terminal 12 13 Default Settings 18 Start ...

Page 228: ... 24V 29 24V NPN 0V PNP 0V PNP 24V NPN 33 D IN 32 D IN 1 2 ON A53 U I S201 ON 2 1 A54 U I S202 ON 0 20mA OFF 0 10V 95 400Vac 2A P 5 00 R 82 R 81 37 D IN P RS 485 68 N RS 485 69 COM RS 485 61 0V 5V S801 RS 485 RS 485 2 1 ON S801 Bus Term OFF ON 3 Phase power input Load Share Switch Mode Power Supply Motor Analog Output Interface Relay1 Relay2 ON Terminated OFF Open Brake resistor NPN Sink PNP Source...

Page 229: ...he shield or insert a 100 nF capacitor between shield and chassis Connect the digital and analog inputs and outputs separately to the common inputs terminal 20 55 39 of the adjustable frequency drive to avoid ground currents from both groups affecting other groups For example switching on the digital input may disturb the analog input signal Electrical Installation Design Guide MG34S222 Danfoss A ...

Page 230: ...9 27 29 32 33 20 37 24 V DC 0 VDC 130BT107 11 Figure 7 46 Input Polarity of Control Terminals NPN Sink NOTICE Use shielded armored cables to comply with EMC emission specifications For more information see chapter 7 8 EMC compatible Installation 130BA681 10 Figure 7 47 Shield Termination and Strain Relief of Control Cable Electrical Installation Design Guide 228 Danfoss A S Rev 2014 02 10 All righ...

Page 231: ... MODULE CI45 MODULE CI45 MODULE 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14 15 16 17 18 15 16 17 18 15 16 17 18 15 16 17 18 15 16 17 18 5 6 7 8 5 6 7 8 5 6 7 8 1 1 2 2 3 3 4 4 1 2 3 4 1 2 3 4 1 2 3 4 P 5 00 24V NPN 0V PNP 24V NPN 0V PNP 24V NPN 0V PNP 24V NPN 0V PNP 24V NPN 0V PNP 24V NPN 0V PNP ON Terminated OFF Open PNP Source NPN Sink RS 485 COM RS 485 61 P RS 485 68 N RS 485 69 RS...

Page 232: ...113 PIN 12 MCB 112 PIN 1 MCB 112 PIN 2 CONTROL CARD PIN 37 CONTROL CARD PIN 53 CONTROL CARD PIN 55 TB08 PIN 01 TB08 PIN 02 TB08 PIN 04 TB08 PIN 05 1 1 1 1 2 2 3 3 4 5 5 3 3 10 12 13 14 15 16 17 18 30 31 32 33 34 35 36 37 38 39 40 41 42 50 51 60 61 62 63 90 91 11 TB7 L1 L1 L2 L2 100 101 102 81 81 2 1 3 96 96 96 97 97 97 98 98 TB4 TB8 98 82 82 103 CUSTOMER SUPPLIED 24V RET CUSTOMER SUPPLIED 24V 130B...

Page 233: ...are programmed in 5 40 Function Relay 5 41 On Delay Relay and 5 42 Off Delay Relay Use option module MCB 105 for additional relay outputs 130BC554 10 relay1 relay2 03 02 240Vac 2A 01 06 05 04 240Vac 2A 400Vac 2A 400Vac 2A Figure 7 52 D Frame Additional Relay Outputs 7 5 10 Relay Output E F Frame Relay 1 Terminal 01 common Terminal 02 normally open 240 V AC Terminal 03 normally closed 240 V AC Rela...

Page 234: ...rconnect 7 6 Additional Connections 7 6 1 DC Bus Connection The DC bus terminal is used for DC backup with the intermediate circuit being supplied from an external source Terminal no Function 88 89 DC Bus Table 7 69 DC Bus Terminals Contact Danfoss if further information is required 7 6 2 Load Sharing Load sharing calls for extra equipment and safety consider ations For further information Load Sh...

Page 235: ... to Line Power and Grounding VLT AutomationDrive Instruction Manual to prevent damage to the USB host controller through the shield of the USB cable When connecting the PC to the adjustable frequency drive through a USB cable Danfoss recommends using a USB isolator with galvanic isolation to protect the PC USB host controller from ground potential differences It is also recommended not to use a PC...

Page 236: ...urrents running in connection cables that may be used between the devices as To obtain a low HF impedance use the fastening bolts of the devices as HF connections to the rear plate Remove insulating paint or similar obstructions from the fastening points 7 7 3 Safety Ground Connection The adjustable frequency drive has a high leakage current and must be grounded appropriately for safety reasons in...

Page 237: ...sted ends pigtails It increases the high frequency impedance of the shield which reduces its effectiveness at high frequencies Use low impedance cable clamps or EMC cable connectors instead Avoid using non shielded motor or control cables inside cabinets housing the adjustable frequency drive whenever possible Leave the shield as close to the connectors as possible Figure 7 56 shows an example of ...

Page 238: ...ely state transfer impedance ZT but it is often possible to estimate transfer impedance ZT by assessing the physical design of the cable See Figure 7 58 Figure 7 58 Transfer Impedance ZT 7 8 3 Grounding of Shielded Control Cables Correct Shielding The preferred method is to secure control and serial communication cables with shielding clamps at both ends to ensure best possible high frequency cabl...

Page 239: ...1 2 10 mm Figure 7 62 Reducing Interference by Omitting Terminal 61 1 Min 0 025 in2 16 mm2 2 Equalizing cable Table 7 74 Legend to Figure 7 62 7 8 4 RFI Switch Line Power Supply Isolated from Ground If the adjustable frequency drive is supplied from an isolated line power source IT line power floating delta or grounded delta or TT TN S line power with grounded leg the RFI switch is recommended to ...

Page 240: ...nt To ensure low harmonic currents the adjustable frequency drive is equipped with intermediate circuit coils as standard DC coils reduce the total harmonic distortion THD to 40 7 9 1 The Effect of Harmonics in a Power Distribution System In Figure 7 63 a transformer is connected on the primary side to a point of common coupling PCC1 on the medium voltage supply The transformer has an impedance of...

Page 241: ...and recommendations The following standards are the most common IEC61000 3 2 IEC61000 3 12 IEC61000 3 4 IEEE 519 G5 4 See Harmonic Filter AHF 005 010 for VLT 5000 for specific details on each standard 7 9 3 Harmonic Mitigation In cases where additional harmonic suppression is required Danfoss offers the following mitigation equipment VLT 12 pulse drives VLT AHF filters VLT Low Harmonic Drives VLT ...

Page 242: ...e the sine wave filter during the AMA procedure 5 Press OK The display shows Press Hand on to start 6 Press Hand On A progress bar indicates if the AMA is in progress Successful AMA 1 The display shows Press Ok to finish AMA 2 Press Ok to exit the AMA state Unsuccessful AMA 1 The adjustable frequency drive enters into alarm mode A description of the alarm can be found in Instruction Manual 2 Repor...

Page 243: ...minal 27 Digital Input 2 Coast inverse Default Value Notes Comments Parameter group 1 2 Motor Data must be set according to motor Table 8 1 AMA with T27 Connected Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53 54 55 42 39 130BB930 10 Function Setting 1 29 Automatic Motor Adaptation AMA 1 Enable complete AMA 5 12 Termi...

Page 244: ... Terminal 37 Safe Stop 1 Safe Stop Alarm Default Value Notes Comments If 5 12 Terminal 27 Digital Input is set to 0 No operation a jumper wire to terminal 27 is not needed Table 8 5 Start Stop Command with Safe Stop 130BB805 11 Speed Start 18 Figure 8 1 Start Stop with Safe Stop Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 3...

Page 245: ... 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53 54 55 42 39 130BB928 10 Function Setting 5 11 Terminal 19 Digital Input 1 Reset Default Value Notes Comments Table 8 8 External Alarm Reset 8 5 Speed Reference with Manual Potentiometer Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 ...

Page 246: ...8 Freeze ref 27 Speed up 29 Speed down 32 Speed Reference 130BB840 10 Figure 8 3 Speed Up Slow 8 7 RS 485 Network Connection Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM R1 R2 12 13 18 19 20 27 29 32 33 37 50 53 54 55 42 39 01 02 03 04 05 06 61 68 69 RS 485 130BB685 10 Function Setting 8 30 Protocol FC 8 31 Address 1 8 32 Baud Rate 9600 Default Value ...

Page 247: ...24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM R1 R2 12 13 18 19 20 27 29 32 33 37 50 53 54 55 42 39 01 02 03 04 05 06 130BB839 10 Function Setting 4 30 Motor Feedback Loss Function 1 Warning 4 31 Motor Feedback Speed Error 100 RPM 4 32 Motor Feedback Loss Timeout 5 s 7 00 Speed PID Feedback Source 2 MCB 102 17 11 Resolution PPR 1024 13 00 SL Controller Mode 1 On 13 ...

Page 248: ...rminal 18 Digital Input 8 Start 5 11 Terminal 19 Digital Input 11 Start reversing 1 71 Start Delay 0 2 1 72 Start Function 5 VVCplus FLUX Clockwise 1 76 Start Current Im n 2 20 Release Brake Current App dependent 2 21 Activate Brake Speed RPM Half of nominal slip of the motor Default Value Notes Comments Table 8 14 Mechanical Brake Control Start 18 Start reversing 19 Relay output Speed Time Curren...

Page 249: ...stable frequency drive connections The external brake can be connected to relay 1 or 2 See chapter 3 9 Mechanical Brake Control Program terminal 27 to 2 Coast inverse or 3 Coast and Reset inverse and program terminal 29 to 1 Terminal mode 29 Output and 27 Torque limit stop If a stop command is active via terminal 18 and the adjustable frequency drive is not at the torque limit the motor ramps down...

Page 250: ...1 01 02 03 P 5 10 8 P 5 12 2 P 5 02 1 P 5 31 27 GND External 24 VDC I max 0 1 Amp Mechanical Brake Connection Start Figure 8 8 Stop and Torque Limit Terminal Connections Application Examples Design Guide 248 Danfoss A S Rev 2014 02 10 All rights reserved MG34S222 8 8 ...

Page 251: ...LCP frame 5 Fit the extended LCP frame and terminal cover 6 Fit the LCP or blind cover in the extended LCP frame 7 Connect power to the adjustable frequency drive 8 Set up the input output functions in the corresponding parameters as mentioned in chapter 4 3 General Specifications 9 1 3 Slot C The power to the adjustable frequency drive must be disconnected For discharge time see the instructions ...

Page 252: ... analog outputs in the MCB 101 are galvanically isolated from other inputs outputs on the MCB 101 but not from those on the control card of the adjustable frequency drive If the digital inputs 7 8 or 9 are to be switched by use of the internal 24 V power supply terminal 9 the connection between terminal 1 and 5 which is illustrated in Figure 9 3 has to be established 130BC526 11 1 2 3 4 5 6 7 8 9 ...

Page 253: ... Number of analog inputs 2 Terminal number 53 54 X30 11 X30 12 Modes Voltage Voltage level 10 V to 10 V Input impedance 10 kΩ Max voltage 20 V Resolution for analog inputs 10 bit sign Accuracy of analog inputs Max error 0 5 of full scale Bandwidth FC 302 100 Hz 9 2 4 Digital Outputs Terminal X30 6 7 Digital Output Number of digital outputs 2 Terminal number X30 6 X30 7 Voltage level at digital fre...

Page 254: ...rmanent magnet motor Supported encoder types Incremental encoder 5 V TTL type RS422 maximum frequency 410 kHz Incremental encoder 1Vpp sine cosine Hiperface Encoder Absolute and Sine Cosine Stegmann SICK EnDat encoder Absolute and Sine Cosine Heidenhain Supports version 2 1 SSI encoder Absolute NOTICE The LEDs are only visible when removing the LCP Reaction in case of an encoder error can be selec...

Page 255: ...v input Data RS 485 Clock out inv Clock out inv Z input OR Data RS 485 11 NC NC Data in Data in Future use 12 NC NC Data in inv Data in inv Future use Max 5 V on X31 5 12 Table 9 2 Encoder Option MCB 102 Terminal Descriptions for Supported Encoder Types Supply for encoder see data on encoder 1 2 3 12 130BA163 11 7 5 4 6 8 9 10 11 24 V 8 V 5 V GND A A B B Z Z D D Figure 9 4 Incremental Encoder Max ...

Page 256: ...atio 0 1 1 1 0 5 Secondary input voltage Max 4 Vrms Secondary load App 10 kΩ Table 9 3 Resolver Specifications Resolver Input SW ver X XX MCB 103 Code No Option B Rotor Resolver stator Motor LED 1 REF OK LED 2 COS OK LED 3 SIN OK LED NA 130BA247 11 REF REF COS COS SIN SIN S4 S2 S3 S1 R2 R1 COS COS REF REF SIN SIN A A B B Z Z X32 3 1 2 4 5 11 6 8 7 10 9 12 1 2 3 4 S1 S3 S4 S2 R1 R2 θ Figure 9 7 Res...

Page 257: ...ax cable length is 500 ft 150 m when a twisted pair cable is used NOTICE Always use shielded motor cables and brake chopper cables Resolver cables must be shielded and separated from the motor cables The shield of the resolver cable must be correctly connected to the de coupling plate and connected to chassis ground on the motor side Options and Accessories Design Guide MG34S222 Danfoss A S Rev 20...

Page 258: ...r Interface 1 Enabled Table 9 4 Parameters to be Adjusted 9 5 Relay Option MCB 105 The MCB 105 includes three pieces of SPDT contacts and must be fitted into option slot B Electrical Data Max terminal load AC 1 1 Resistive load 240 V AC 2 A Max terminal load AC 15 1 Inductive load cosφ 0 4 240 V AC 0 2 A Max terminal load DC 1 1 Resistive load 24 V DC 1 A Max terminal load DC 13 1 Inductive load 2...

Page 259: ...g Dual supply Do not combine 24 48 V systems with high voltage systems To add the MCB 105 option perform the following steps The power to the adjustable frequency drive must be disconnected For discharge times see the instructions supplied with this option The power to the live part connections on relay terminals must be disconnected See Figure 9 11 Remove the LCP the terminal cover and the LCP fi...

Page 260: ...age supply to the control card and any installed options card enabling full operation of the LCP without connection to the line power External 24 V DC Supply Specification Input voltage range 24 V DC 15 max 37 V in 10 s Max input current 2 2 A Average input current for FC 302 0 9 A Max cable length 250 ft 75 m Input capacitance load 10 uF Power up delay 0 6 s The inputs are protected Options and A...

Page 261: ...afe Torque Off STO For information on mounting and installing the option see the instructions that accompany it For different application possibilities see X44 1 and X44 2 are the thermistor inputs X44 12 enables safe torque off of the FC 302 T 37 if the thermistor values make it necessary and X44 10 informs the FC 302 that a request for safe torque off has come from the MCB 112 to ensure suitable...

Page 262: ...mA Short circuit 20 Ω R 40 Ω Power consumption 60 mA Testing Conditions EN 60 947 8 Measurement voltage surge resistance 6000 V Overvoltage category III Pollution degree 2 Measurement isolation voltage Vbis 690 V Reliable galvanic isolation until Vi 500 V Perm ambient temperature 4 F 140 F 20 C 60 C EN 60068 2 1 Dry heat Moisture 5 95 no condensation permissible EMC resistance EN61000 6 2 EMC emis...

Page 263: ...elay 6 Figure 9 17 Electrical Connections of MCB 113 MCB 113 can be connected to an external 24 V on X58 in order to ensure galvanic isolation between the VLT AutomationDrive and the option card If galvanic isolation is not needed the option card can be powered through internal 24 V from the adjustable frequency drive NOTICE It is acceptable to combine 24 V signals with high voltage signals in the...

Page 264: ...for use on IT line power systems Digital Inputs Numbers 7 Range 0 24 V Mode PNP NPN Input impedance 4 kW Low trigger level 6 4 V High trigger level 17 V Maximum through put delay 10 ms Analog Outputs Numbers 2 Range 0 4 20 mA Resolution 11 bit Linearity 0 2 Analog Outputs Numbers 2 Range 0 4 20 mA Resolution 11 bit Linearity 0 2 EMC EMC IEC 61000 6 2 and IEC 61800 3 regarding Immunity of BURST ESD...

Page 265: ...the dimensioning of brake resistors see chapter 3 8 3 Selection of Brake Resistor Code numbers can be found in chapter 5 How to Order 9 10 LCP Panel Mounting Kit The LCP can be moved to the front of a cabinet by using the remote built in kit The fastening screws must be tightened with a torque of max 1 Nm Enclosure IP66 front Max cable length between and unit 10 ft 3 m Communication std RS 485 Tab...

Page 266: ...that have a regenerative load A regenerative unit supplied by a third party connects to the regen terminals so that power can be sent back onto line power resulting in energy savings Regen terminals are available in IP20 adjustable frequency drives and extend out the top of the unit A terminal cover supplied with the adjustable frequency drive must be installed to maintain the IP20 rating of the e...

Page 267: ...tenance The housing includes a power outlet for temporarily powering tools or other devices The power outlet is available in two voltages 230 V 50 Hz 2 5A CE ENEC 120 V 60 Hz 5A UL cUL Transformer tap set up Transformer T1 requires that taps be set to the proper input voltage if any of the following options are installed Space heaters and thermostat Cabinet light with power outlet A 380 480 500 V ...

Page 268: ...dered only one starter is allowed otherwise two starters may be selected The starter is integrated into the safe torque off circuit Unit features include Operation switch on off Short circuit and overload protection with test function Manual reset function 30 A fuse protected terminals 3 phase power matching incoming AC line voltage for powering auxiliary customer equipment Not available if two ma...

Page 269: ...e network Particularly in installations with long cables To prevent impedance mismatch always use the same type of cable throughout the entire network When connecting a motor to the adjustable frequency drive always use shielded motor cable Cable Shielded twisted pair STP Impedance 120 Ω Cable length Max 4 000 ft 1 200 m including drop lines Max 1 650 ft 500 m station to station Table 10 1 Motor C...

Page 270: ...rred to as FC bus or Standard bus is the Danfoss standard serial communication bus It defines an access technique according to the master follower principle for communications via a serial bus One master and a maximum of 126 followers can be connected to the bus The master selects the individual followers via an address character in the message A follower itself can never transmit without first be...

Page 271: ...yte ADR and the data control byte BCC The length of messages with 4 data bytes is LGE 4 1 1 6 bytes The length of messages with 12 data bytes is LGE 12 1 1 14 bytes The length of messages containing texts is 101 n bytes 1 The 10 represents the fixed characters while the n is variable depending on the length of the text 10 7 4 Adjustable Frequency Drive Address ADR Two different address formats are...

Page 272: ...requency from follower to master ADR LGE STX PCD1 PCD2 BCC 130BA269 10 Figure 10 6 PCD Parameter block The parameter block is used to transfer parameters between master and follower The data block is made up of 12 bytes 6 words and also contains the process block PKE IND ADR LGE STX PCD1 PCD2 BCC 130BA271 10 PWEhigh PWElow Figure 10 7 Parameter block Text block The text block is used to read or wr...

Page 273: ... response 0111 Command cannot be performed and issues the following fault report in the parameter value PWE PWE low hex Fault report 0 The parameter number used does not exist 1 There is no write access to the defined parameter 2 Data value exceeds the parameter limits 3 The sub index used does not exist 4 The parameter is not the array type 5 The data type does not match the defined parameter 11 ...

Page 274: ...nd To read a text via the PWE block set the parameter command AK to F Hex The index character high byte must be 4 Some parameters contain text that can be written via the serial bus To write a text via the PWE block set the parameter command AK to F Hex The index characters high byte must be 5 PWE high PWE low Read text Write text 130BA275 10 PKE IND Fx xx 04 00 Fx xx 05 00 Figure 10 10 PWE 10 7 1...

Page 275: ...D PWE high PWE low 0000 H 0000 H 03E8 H 130BA092 10 Figure 10 11 Message NOTICE 4 14 Motor Speed High Limit Hz is a single word and the parameter command for write in EEPROM is E Parameter number 4 14 is 19E in hexadecimal 119E H PKE IND PWE high PWE low 0000 H 0000 H 03E8 H 130BA093 10 Figure 10 12 Response from Master to Follower 10 8 2 Reading a Parameter Value Read the value in 3 41 Ramp 1 Ram...

Page 276: ...wers Followers return a message called a response to queries that are addressed to them individually No responses are returned to broadcast queries from the master The Modbus RTU protocol establishes the format for the master query by placing into it the device or broadcast address a function code defining the requested action any data to send and an error checking field The follower response mess...

Page 277: ... hexadecimal 00 to FF format in each field The adjustable frequency drive continuously monitors the network bus also during silent intervals When the first field the address field is received each adjustable frequency drive or device decodes it to determine which device is being addressed Modbus RTU messages addressed to zero are broadcast messages No response is permitted for broadcast messages A...

Page 278: ...e master what error occurred or the reason for the exception See chapter 10 11 10 Function Codes Supported by Modbus RTU 10 11 6 Data Field The data field is constructed using sets of two hexadecimal digits in the range of 00 to FF hexadecimal These sequences are made up of one RTU character The data field of messages sent from a master to follower device contains more information which the follow...

Page 279: ...ive speed or setpoint reference Range 0x0 0xFFFF 200 200 Master to follower 33 48 Adjustable frequency drive status word see Table 10 13 Follower to master 49 64 Open loop mode Adjustable frequency drive output frequency Closed loop mode Adjustable frequency drive feedback signal Follower to master 65 Parameter write control master to follower Master to follower 0 Parameter changes are written to ...

Page 280: ...ers 001 through 099 01000 01990 100 parameter group parameters 100 through 199 02000 02990 200 parameter group parameters 200 through 299 03000 03990 300 parameter group parameters 300 through 399 04000 04990 400 parameter group parameters 400 through 499 49000 49990 4900 parameter group parameters 4900 through 4999 50000 Input data adjustable frequency drive control word register CTW 50010 Input ...

Page 281: ...unit selected It could also indicate that the server or follower is in the wrong state to process a request of this type for example because it is not configured and is being asked to return register values 2 Illegal data address The data address received in the query is not an allowable address for the server or follower More specifically the combination of reference number and transfer length is...

Page 282: ...meters are read using function 03 HEX Read Holding Registers Parameters are written using the function 6 HEX Preset Single Register for 1 register 16 bits and the function 10 HEX Preset Multiple Registers for two registers 32 bits Readable sizes range from one register 16 bits up to ten registers 20 characters Non standard data types Non standard data types are text strings and are stored as 4x re...

Page 283: ...own NOTICE If freeze output is active only the following conditions can stop the adjustable frequency drive Bit 03 Coasting stop Bit 02 DC braking Digital input 5 10 Terminal 18 Digital Input to 5 15 Terminal 33 Digital Input programmed to DC braking Coasting stop or Reset and coasting stop Bit 06 Ramp stop start Bit 06 0 Causes a stop and makes the motor speed ramp down to stop via the selected r...

Page 284: ...11 Figure 10 16 STW Follower to Master Bit Bit 0 Bit 1 00 Control not ready Control ready 01 Drive not ready Drive ready 02 Coasting Enable 03 No error Trip 04 No error Error no trip 05 Reserved 06 No error Triplock 07 No warning Warning 08 Speed reference Speed reference 09 Local operation Bus control 10 Out of frequency limit Frequency limit OK 11 No operation In operation 12 Drive OK Stopped au...

Page 285: ...ation bus Bit 10 Out of frequency limit Bit 10 0 The output frequency has reached the value in 4 11 Motor Speed Low Limit RPM or 4 13 Motor Speed High Limit RPM Bit 10 1 The output frequency is within the defined limits Bit 11 No operation in operation Bit 11 0 The motor is not running Bit 11 1 The adjustable frequency drive has a start signal or the output frequency is greater than 0 Hz Bit 12 Dr...

Page 286: ...he bus reference Actual output freq STW Follower master Speed ref CTW Master follower 16bit 130BA276 11 Figure 10 17 Bus Speed Reference Value The reference and MAV are scaled as showed in Figure 10 18 Reverse Forward Par 3 00 set to 1 max max Max reference Max reference Par 3 00 set to 0 min max Max reference Forward Min reference 100 4000hex 100 C000hex 0 0hex Par 3 03 0 Par 3 03 Par 3 03 4000he...

Page 287: ...ng Coasting stop Bit 03 0 leads to a stop When bit 03 1 the adjustable frequency drive can start if the other start conditions are satisfied NOTICE The selection in 8 50 Coasting Select determines how bit 03 is linked with the corresponding function of the digital inputs Bit 04 Quick stop Ramp Quick stop using the ramp time of 3 81 Quick Stop Ramp Time When bit 04 0 a quick stop occurs When bit 04...

Page 288: ...et ups according to Table 10 22 The function is only possible if Multi Set up has been selected in 0 10 Active Set up The selection in 8 55 Set up Select determines how bits 13 and 14 are linked with the corresponding function of the digital inputs Changing set up while running is only possible if the set ups have been linked in 0 12 This Set up Linked to Set up Bit 13 Bit 14 1 0 0 2 1 0 3 0 1 4 1...

Page 289: ...speed reference value This may occur for example when the speed is being changed during start stop through ramp up down When bit 08 1 the current speed of the motor corresponds to the set speed reference value Bit 09 Local operation Bus control Bit 09 0 indicates that the adjustable frequency drive has been stopped with the Stop key on the LCP or that 2 Linked to Hand Auto or 0 Local has been sele...

Page 290: ...ble Entry Points 164 169 Cable length and cross section 180 Cable Length and Cross Section 207 Cable Lengths and Cross sections 78 Cabling 180 205 Capacitor Discharge 15 Catch up slow down 31 CE Compliance Mark 10 CE Conformity and Labeling 15 16 Ceiling Space Requirements 112 125 Changing Speed Up Slow 244 Circuit Breakers 208 217 Closed loop 247 Coasting 11 281 282 Commercial Environment Emissio...

Page 291: ...6 EMC Emissions 46 EMC Immunity Requirements 50 EMC Precautions 234 268 EMC Requirements 49 EMC Test Results 48 EMC Use of Correct Cables 236 Enclosure Types 17 Encoder 13 246 252 Encoder Direction 247 ETR 13 External 24 V DC supply 259 External Alarm Reset 243 External Fan Supply 208 External temperature monitoring 266 Extreme Running Conditions 60 F Fans 173 Fans External Power Supply 208 FC Pro...

Page 292: ...3 Leakage Current 51 Lifting Adjustable Frequency Drive 110 Lifting Use of Lifting Bar 110 Limit Brake 54 Limit Current 61 Limit Minimum Speed 61 Limit Torque 61 Line Distortion 51 Line drop out 61 Line Power Contactor 218 Line power supply 14 Line Power Supply Interference 238 Literature 9 Load Share 124 232 264 Local Control Panel 13 Logic Rules 60 Low Voltage Directive 2006 95 EC 15 Low Voltage...

Page 293: ...43 Power Connections 180 Power Connections 12 Pulse Adjustable Frequency Drives 205 Power Semiconductor Fuse Options 211 Power_Distribution 238 Power_Factor 14 Precautions EMC 234 Precautions General 15 Preset Speeds 243 Process _PID_Control 41 Process_PID_Control Example 43 Process_PID_Control Optimization 45 Process_PID_Control Parameters 42 Process_PID_Control Programming Order 44 Profibus 95 P...

Page 294: ...Software versions 96 Space 131 Space Heaters and Thermostat 265 Special Conditions 86 Specifications Air Flow 173 Specifications Cable Lengths and Cross sections 78 Specifications Control Card 81 82 Specifications Electrical 64 69 Specifications Line Power Supply 78 Specifications Motor Output 78 Specifications Torque Characteristics 78 Speed PID 21 26 Speed Reference 241 Speed_PID_Control 37 Spee...

Page 295: ...istics 14 Voltage Vector ControlVVCplus 14 VVCplus 26 VVCplus Static Overload 61 W Wall Panel Mount Installation 175 Weight 124 130 What Is CE Conformity And Labeling 15 What Is Covered 16 Wire Access 131 Wiring Basic Example 225 Wiring Diagram D Frame 24 226 Wiring Diagram E Frame 25 227 Wiring Diagram F Frame 25 227 Wiring Routing 222 Z Ziegler Nichols Tuning Method 45 Index Design Guide MG34S22...

Page 296: ...time without notice provided that alterations to products already on order shall not require material changes in specifications previously agreed upon by Danfoss and the Purchaser All trademarks in this material are property of the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights reserved MG34S222 130R0280 MG34S222 Rev 2014 02 10 ...

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