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Design Guide | iC7 Series Air-cooled System Modules                                                                                                                                                                   

8 

Control Unit

8.1 

Modular Control Unit

The maximum input power of the internal 24 V DC power supply is 60 W.

  NOTICE

EXTERNAL 24 V DC POWER SUPPLY OPTIONAL

l

The power units of the air-cooled system modules provide a 24 V DC power supply for the control unit. But it is also possible
to provide an external 24 V DC +15%/-10% power supply for the control unit.

  NOTICE

CABLE INSULATION

l

Insulation between 2 circuits must be designed according to the circuit that has the highest voltage.

  NOTICE

SEPARATE 24 V WIRES FROM 115/240 V CABLES

The 24 V wires must be separated from the 115 V/240 V cables. If they are not separated, all wirings must be made with shielded
115 V/240 V cables.

  NOTICE

SIGNAL CABLES

l

It is recommended to use shielded/twisted pair signal cables.

Table 17: Maximum Power Consumption of the Control Unit Components

Component

Power consumption [W]

Control unit, including control panel

6

Star coupler board

4

I/O and Relay Option, 250 mA at 24 V

out

8

Any other option board, 1 pcs

4

The system modules are controlled with the modular control unit. The control unit and the system modules are connected via fiber
optics. When 2 or more parallel system modules are used, a star coupler board is needed. The modular control unit provides an interface
towards the customer's upper control system. The control unit includes two Ethernet ports for a fieldbus connection. Daisy chaining
the fieldbus is supported for typical protocols, such as Modbus TCP and PROFINET RT. Additional functional extensions can be added
to incorporate analog and digital inputs and outputs as well as other functionality such as temperature measurement or voltage
measurement. A control panel is available for local control.

The modular control unit can be mounted nearby to or remotely from the power unit. The control unit consists of various boards
installed on a mounting plate. The boards are connected to each other with option connectors. Several boards and mounting plates can
be installed in parallel.

There are 3 different mechanical board types in the modular control unit:

l

Control board

Danfoss Drives Oy © 2024.03                                                                                                                                                           AJ389643111587en-000101 / 172F6361A | 

53

Summary of Contents for iC7 Series

Page 1: ...iC7 Series Air cooled System Modules Active Front End Grid Converter and Inverter Modules Design Guide drives danfoss com...

Page 2: ......

Page 3: ...neral Safety Considerations 12 2 4 Target Group and Necessary Qualifications 13 3 Danfoss iC7 Series 3 1 Overview of iC7 Series 14 4 Overview of the iC7 Series Air cooled System Modules 4 1 System Mod...

Page 4: ...irements for the LCL Filter Fan Supply 35 6 7 Connecting the LCL Filter Fan Supply 36 6 8 Installation in an Impedance grounded IT System 37 6 9 Changing the EMC Protection Level in an IT System 39 6...

Page 5: ...al Outputs 65 8 9 5 Relay Outputs 65 8 9 6 Analog Reference Voltage Output 66 8 9 7 24 V DC Voltage Output 66 8 9 8 Thermistor Input 67 8 10 Assembling the Control Unit Mounting Plates 67 8 11 Attachi...

Page 6: ...f the LCL Filter and the AFE Module with the Standard Integration Unit AR11 91 10 2 14 Dimensions of the LCL Filter and the AFE Module with the Short Integration Unit AR11 92 10 2 15 Dimensions of the...

Page 7: ...nverter Modules with Integration Units UL 480 V 122 10 5 Fuses 123 10 5 1 List of Fuse Size Information 123 10 5 2 AC Fuses for AFE 380 500 V AC 123 10 5 3 DC Fuses for AFE 465 740 V DC 124 10 5 4 DC...

Page 8: ...8 4 Power Losses of Inverter Modules without Options 380 440 V 140 10 8 5 Power Losses of Inverter Modules with dU dt Filter 150 m 492 ft Motor Cables 380 440 V 141 10 8 6 Power Losses of Inverter Mod...

Page 9: ...cation software packages also provide an overview of the parameters and value ranges for operating the drives configuration examples with recommended parameter settings and troubleshooting steps l Fac...

Page 10: ...are welcome The original language of this guide is English Table 1 Version History Version Remarks 172F6361A Design Guide created based on the previous Operating Guide 139Z6812C 1 5 Abbreviations Tab...

Page 11: ...nted circuit boards and large electrolytic capacitors with a diameter of under 2 5 cm 1 in need further treatment according to IEC 62635 guidelines To ease recycling plastic parts are marked with an a...

Page 12: ...t avoided could result in minor or moderate injury NOTICE Indicates information considered important but not hazard related for example messages relating to property damage The guide also includes ISO...

Page 13: ...ected to a power source the system may start at any time causing risk of death serious injury and equipment or property damage l Stop the drive and motor before configuring parameters l Make sure that...

Page 14: ...nverter Industry application Motion application Active front end AFE application iC7 Marine Liquid cooled system modules Inverter Propulsion Machinery appli cation Grid converter Grid converter applic...

Page 15: ...ve AFE modules l Low harmonic AFE modules l Grid Converter GC modules l Inverter INU modules LCL Filters for the AFE modules are available as separate items e30bl318 10 Figure 1 Overview of IM10 and I...

Page 16: ...ion I Function I Inverter A Active front end Grid converter M Mechanical variant M System module R System module with integration unit 10 Size 10 11 4 5 Weights of the System Modules Table 5 Weights o...

Page 17: ...72 158 7 78 172 0 AR11 82 180 8 88 194 0 LCL Filter size 10 221 487 2 251 553 4 LCL Filter size 11 290 639 3 349 769 4 1 The symbol in this table means that the value is not applicable 4 6 Lifting th...

Page 18: ...lly or horizontally e30bi163 11 45 75 Figure 3 Lifting the Upper Part of the LCL Filter AFE 5 When lifting the integration unit make sure that the maximum lifting angle is correct 60 15 Use the 4 lift...

Page 19: ...power to the common DC bus A grid converter can also be used to form a local AC grid The common DC bus transfers the power to the inverter modules The regenerative braking energy of an inverter can be...

Page 20: ...l code can have this format for example iC7 60SA3A05 816AE00F3 XXXX Table 6 Description of the Model Code Code Description iC7 60 Product group SA Product category SA system module air cooled 3A Produ...

Page 21: ...AGCX Coated boards AJXX None Mains input device AJFX AC fuses AKXX None DC fuses devices AKFX DC fuses BAEL Ethernet port no protocol BAPR PROFINET RT OS7PR Communication interface X1 X2 BAMT Modbus T...

Page 22: ...upler board cable length BLA5 15 0 m 50 ft fiber C_XX None without mounting plate C_X0 None C_T0 Temperature Measurement OC7T0 C_C0 General Purpose I O OC7C0 C_C1 I O and Relay Option OC7C1 C_R0 Relay...

Page 23: ...M C IC7 60SA3A05 1630E00F3 ENCL IP00 OPEN TYPE Air Cooled Protection class 1 SCCR 100kA AR11 Tamb 40 C 104 F DK 6430 Nordborg www danfoss com MADE IN FINLAND Danfoss A S iC7 Automation Power Unit 1 4...

Page 24: ...uct IC7 60SAGC05 3650E00F4 AE10 DC1234XZ VOLTAGE 3x380 500VAC 50 60Hz CURRENT 816A P N 132X9891 S N DC12345X 1234 DC Switching frequency 4KHZ LC Unit S N DC12345X 1234 DC L Unit S N DC12345X 1234 DC D...

Page 25: ...oss Ltd 22 Wycombe End HP9 1NB GB ENCL IP00 OPEN TYPE Air Cooled Protection class 1 SCCR 100kA 2XAR11 Tamb 40 C 104 F iC7 Automation M C IC7 60SA3A05 1630E00F3 1 2 3 4 5 6 7 8 9 e30bj855 13 Figure 9 P...

Page 26: ...power on for a minimum of 1 hour e Disconnect the DC supply from the DC and DC terminals 5 2 Requirements for the Cabinet The system modules that are described in this guide have the protection rating...

Page 27: ...rature of the drive The air must move freely and efficiently through the cabinet and the drive There must be a minimum of 200 mm 8 in of space above the drive without obstacles that can stop the airfl...

Page 28: ...ut Integration Units 5 4 4 Cooling of System Modules with Integration Units e30bj114 10 Figure 12 Inlet Airflow from the Front or from Below 28 Danfoss Drives Oy 2024 03 AJ389643111587en 000101 172F63...

Page 29: ...e cabinet roof and back wall 1 2 e30bj115 11 Figure 13 Outlet Airflow with or without a Top Duct 1 Top duct mounted to roof of cabinet 2 Top duct mounted to back wall of cabinet 5 4 5 Steering the Air...

Page 30: ...1 10 Figure 14 Air Guides of the IM10 IM11 left or IR10 IR11 right Modules in the Cabinet 1 Air guide 30 Danfoss Drives Oy 2024 03 AJ389643111587en 000101 172F6361A Design Guide iC7 Series Air cooled...

Page 31: ...ected in parallel Each power unit must have the same number of cables with an equal cross section and equal length The maximum number of power unit cables and bolts sizes can be found in 10 4 1 Genera...

Page 32: ...rds and directives According to IEC 60364 5 54 543 1 unless local wiring regulations state otherwise the cross sectional area of the protective grounding conductor must be at least times of the phase...

Page 33: ...frame For example the 590 A INU module is based on 3 parallel cables and the 880 A INU module on 4 parallel cables The default motor cable operating capacitance is 0 75 nF m If some other cable type i...

Page 34: ...n mode filter the recommended common coupling point of motor cables is at the motor terminals It is also possible to use an alternative installation method where the common coupling point of the motor...

Page 35: ...stallation Method 1 Inverter module 6 6 Cable Requirements for the LCL Filter Fan Supply NOTICE The LCL Filter fan supply is protected with internal fuses Use external fuses if the local safety regula...

Page 36: ...s Use external fuses if the local safety regulations or installation conditions require fuse protection WARNING SHOCK HAZARD FROM THE COMPONENTS The components of the drive are live when the drive is...

Page 37: ...ilter Fan Supply 1 AC fuses 2 LCL Filter 3 AFE module 4 DC fuses 6 8 Installation in an Impedance grounded IT System If the mains is impedance grounded IT the AC drive must have the EMC protection lev...

Page 38: ...ended to have ground capacitors on the DC bus side DC to PE and DC to PE to balance the DC bus voltage against ground In this case the AC side ground capacitors should be disconnected The ground capac...

Page 39: ...to C4 disconnect the LCL Filter ground capacitor NOTICE DAMAGE TO THE AC DRIVE FROM INCORRECT EMC LEVEL The EMC level requirements for the AC drive depend on the installation environment An incorrect...

Page 40: ...l 3 3 Move the cable lug of the grounding wire with the screw onto the insulator and tighten the screw maximum 0 5 Nm 4 4 in lb 40 Danfoss Drives Oy 2024 03 AJ389643111587en 000101 172F6361A Design Gu...

Page 41: ...her types The protective devices must be integrated within the same overall assembly as the system module The fuse tables can be found in 10 5 1 List of Fuse Size Information Fuse ratings are based on...

Page 42: ...ort circuits in the system See the fuse ratings in 10 5 1 List of Fuse Size Information 3 M 2 Control unit AFE Control unit INU AFE power unit INU power unit Pre charging circuit LCL Filter Mains devi...

Page 43: ...Parallel Power Units 3 M 2 Control unit AFE Star coupler board AFE AFE power units 1 6 PUs INU1 power units 1 6 PUs Pre charging circuit LCL Filter Mains device AC fuses DC fuses DC connection AC gri...

Page 44: ...pply Connector type Molex Mini Fit Jr Receptacle Housing dual row 2 circuits part number 39012025 Terminal type Molex Mini Fit Female Crimp Terminal part number 39000039 bag During normal operation th...

Page 45: ...of the used options thus giving vital information about the system AuxBus is also used to create warning and fault signals for the system The AuxBus network topology is a 2 wire CAN based bus line te...

Page 46: ...f LCL Filter 1 Power unit 1 Control unit Lower part of LCL Filter 2 Upper part of LCL Filter 2 Power unit 2 X25 X86 X205 X25 X86 X205 X25 X86 X205 Star coupler board Optical fiber cable AuxBus cable S...

Page 47: ...ST 3 5 BK 1769919 LCL Filter 2721 105 026 000 Cabling recommendation for drives with a loose option AuxBus Cabling recommendation for drives with integration unit filters 6 14 3 AuxBus Grounding Princ...

Page 48: ...the LCL Filter and the Integration Unit 1 e30bj307 10 Figure 35 AuxBus Terminals of the LCL Filter 1 AuxBus in X86 48 Danfoss Drives Oy 2024 03 AJ389643111587en 000101 172F6361A Design Guide iC7 Serie...

Page 49: ...Guide iC7 Series Air cooled System Modules e30bj308 11 1 2 Figure 36 AuxBus Terminals of the Integration Unit 1 AuxBus out X85 2 AuxBus in X86 Danfoss Drives Oy 2024 03 AJ389643111587en 000101 172F63...

Page 50: ...motor cable capacitance is not exceeded Losses are higher in low output frequency range 0 5 Hz If drives are operating in this range the maximum motor cable length capacitance must be derated 10 7 2...

Page 51: ...its own LCL Filter The LCL Filter is designed for the nominal AFE switching frequency It is safe to increase the switching frequency but decreasing the switching frequency below the nominal value incr...

Page 52: ...t Pre charging unit Network V AC Capacitance F 400 500 66500 Pre charging unit 10 IEC or UL 690 29500 400 500 184000 Pre charging unit 20 IEC or UL 690 76500 400 500 275000 Pre charging unit 30 IEC or...

Page 53: ...mA at 24 Vout 8 Any other option board 1 pcs 4 The system modules are controlled with the modular control unit The control unit and the system modules are connected via fiber optics When 2 or more pa...

Page 54: ...ation guides and operating guides 1 2 4 5 6 7 e30bh877 11 3 Figure 39 Example of the Modular Control Unit 1 Mounting plate 2 Base grounding plate 3 Grounding plate extension 4 I O and Relay Option 5 C...

Page 55: ...Can be used for identifying where the external application is wirelessly connected to Off No link On green Link OK no data X0 link activity Blinking green Link OK data communication Off No link or 10...

Page 56: ...minal Signals X33 for the Inverter Module Terminal Function Description 41A 1 1 24 V 24 V DC Output 41B 1 24 V 24 V DC Output 42 S INA Safe Input Channel A 43 S INB Safe Input Channel B 44 S FB STO Fe...

Page 57: ...ler Board System modules for high current ratings consist of multiple power units that are connected via a star coupler board to 1 control unit With the star coupler board it is possible to connect 3...

Page 58: ...ection to the power unit X301 X316 5 24 V power supply X65 6 Fiber connection to the control board X90 7 Control link status indicator 8 Ethernet speed indicator 9 Ethernet link activity indicator 10...

Page 59: ...10 Hz green Software updating On green Board configuration succeeded and all port communication works as intended Configuration status On red Board configuration failed or any port communication fail...

Page 60: ...use protected 62 GND Power supply ground 8 8 I O and Relay Option Connections 11 13 15 17 19 21 23 31 33 35 37 12 14 16 18 20 22 24 32 34 36 38 X13 X51 X101 X102 X103 71 72 1 2 3 4 5 6 7 8 e30bh574 11...

Page 61: ...pulse frequency 100 kHz 19 DGND 20 DGND Digital input ground not isolated by default When using the internal 24 Vout supply connect the external jump wire between DGND and GND When using the external...

Page 62: ...nd analog outputs 1 Digital outputs are not recommended for main circuit braker control use relay outputs instead Table 27 Thermistor Input Signals X51 Terminal Function Description 71 TI 72 TI Thermi...

Page 63: ...9 1 Analog Inputs The I O and Relay Option has 2 analog inputs that can be configured with the software to voltage input or current input The table shows the specification for the analog inputs The an...

Page 64: ...00 4000 2000 0 0 2 4 6 8 10 C mA A Ohm 12 14 16 18 20 e30bi029 10 B Figure 46 Allowed Load Resistance of Analog Output in Current Mode A Load resistance B Allowed load resistance C Output current 8 9...

Page 65: ...4 Digital Output Voltage and Current Parameter Value Output Voltage 0 max 2 V 1 min 20 V 1 Rated Current 50 mA Overcurrent Limit 80 mA Maximum voltage when used as open collector output 48 V Maximum F...

Page 66: ...age output Table 36 Analog Reference Voltage Output Values Parameter Value Nominal Voltage 10 V Accuracy 3 3 of nominal voltage Maximum Output Current 10 mA Short Circuit Current 13 mA Electrical fast...

Page 67: ...able 38 Thermistor Input Parameter Value Electrical fast transient EFT 2 kV Sensor Rtrip 4 0 k PTC 8 10 Assembling the Control Unit Mounting Plates Use these instructions to assemble the mounting plat...

Page 68: ...lates to each other and to install mounting plates to the cabinet All the parts can be found in the accessories bag 1 Install the mounting plates to each other by fitting the sides together 1 e30bi581...

Page 69: ...ular Control Unit NOTICE DAMAGE TO OPTION BOARDS Do not install remove or replace option boards on the drive when the power is on Doing this can cause damage to the boards l Switch off the AC drive be...

Page 70: ...he board next to it 5 Attach option terminal covers to the empty terminals 8 14 Connecting the Fieldbus Cable and the Fiber Cables 1 Connect the PLC to the Ethernet port X1 or X2 in the control board...

Page 71: ...Control Cables into the Control Terminals 1 Install the control cables into the control terminals See the pin numbering of the I O and Relay Option in 8 8 I O and Relay Option Connections e30bj031 10...

Page 72: ...Panel 1 Connect the control panel to the terminal X9 in the modular control unit with a panel cable adapter 8 17 Fiber Cable Requirements The required fiber cable type is LC duplex cable assembly 0 5N...

Page 73: ...Drives Component Inspection interval 1 Service schedule 2 Preventive maintenance actions Installation Visual inspection 1 year Check for the unusual for example for signs of overheating aging corrosio...

Page 74: ...equently if necessary The amount of dust in the filter or inside the enclosure is an indicator for when the next cleaning or filter replacement is required Fans 1 year 3 10 years Inspect the condition...

Page 75: ...nnel 1 Defined as the time after the commissioning startup or the time from the previous inspection 2 Defined as the time after the commissioning startup or the time from the previous service schedule...

Page 76: ...out of the plastic holder 1 e30bh468 11 Figure 57 Replacing the Battery 1 The tooth 4 To put a new battery in place start from the opposite side and slide it into the slot in the holder the plus side...

Page 77: ...the fan power supply e30bi185 11 X610 X611 X612 X613 Figure 59 Fan Supply Terminals X610 Supply to main cooling fan X611 Supply to main cooling fan X612 Supply to auxiliary compartment cooling fan X61...

Page 78: ...ding on the configuration c If there is more than 1 power unit connected to the same control unit connect an external 24 V DC supply to all the power units 2 Do commissioning of the drive from MyDrive...

Page 79: ...e Inverter Module IM10 467 12 0 5 11 0 4 11 A 6 25 28 1 1 50 2 0 2 M8 20 0 4 386 15 2 16 5 0 7 13 0 5 50 2 0 60 2 4 81 3 2 36 1 4 171 6 7 18 4 M6 A 159 6 3 85 3 4 269 10 6 90 3 5 102 4 0 27 1 1 50 2 0...

Page 80: ...4 16 5 0 7 386 15 2 893 35 2 892 5 35 1 50 5 2 893 5 35 2 A 13 50 28 1 1 90 3 5 2 M8 20 467 12 0 5 18 4 M6 159 6 3 90 3 5 142 5 6 3 5 90 211 5 8 3 8 6 DC DC 219 19 7 500 968 5 38 1 1009 39 7 967 38 1...

Page 81: ...5 27 5 2 x 15 x 17 8 x 5 5 90 9 5 21 73 7 72 6 73 1 97 9 25 16 03 6 55 6 55 9 09 0 31 x 0 17 0 07 x 0 59 x 0 67 7 73 0 07 7 73 11 69 0 79 21 22 1 77 1 08 1 10 10 59 6 77 0 51 0 91 3 35 19 68 59 13 22...

Page 82: ...37 1 46 37 1 46 49 1 93 49 1 93 19 68 35 43 51 26 15 04 15 94 9 25 6 89 35 16 21 77 3 35 10 59 6 77 0 51 0 91 6 55 0 31 x 0 17 0 07 x 0 59 x 0 67 7 73 1 08 21 14 A A B C e30bi169 10 4 x 45 180 1 77 F...

Page 83: ...x 17 8 x 5 5 90 9 5 21 73 8 31 3 54 9 25 16 03 6 55 6 55 9 09 0 31 x 0 17 0 07 x 0 59 x 0 67 7 73 7 73 11 69 0 79 21 22 1 77 1 08 1 10 35 43 35 16 10 59 6 77 0 51 0 91 3 35 19 68 59 13 22 91 0 07 x 0...

Page 84: ...23 13 2 x M8 500 19 68 35 43 51 26 15 04 15 94 9 25 6 89 35 16 21 77 8 31 3 35 1 10 10 59 6 77 0 51 0 91 3 54 6 55 0 31 x 0 17 0 07 x 0 59 x 0 67 7 73 21 14 1 77 1 08 A A B C e30bi171 10 4 x 45 180 F...

Page 85: ...172 23 2 x M8 13 2 x 15 x 17 21 73 7 71 6 73 1 96 9 25 6 55 6 55 9 09 0 31 x 0 17 0 07 x 0 59 x 0 67 7 73 7 73 11 69 0 79 21 14 1 77 1 08 1 10 35 43 35 16 3 35 6 77 0 51 0 91 10 59 19 68 59 13 22 91 5...

Page 86: ...5 180 27 5 13 21 77 7 72 6 73 1 10 3 35 10 6 6 77 0 51 1 97 21 65 37 68 35 43 35 15 0 91 1 46 21 14 2 x 15 x 17 0 07 x 0 59 x 0 66 e30bi598 10 A B Figure 68 Dimensions of the AFE Module with the Short...

Page 87: ...172 23 2 x M8 13 8 x 5 5 90 9 5 2 x 15 x 17 21 73 8 31 3 54 9 25 6 55 6 55 9 09 0 31 x 0 17 0 07 x 0 59 x 0 67 7 73 7 73 11 69 21 14 1 77 1 08 1 10 35 43 35 16 10 59 6 77 0 51 0 91 3 35 19 68 59 13 2...

Page 88: ...7 9 25 1 08 21 77 7 72 1 10 3 35 10 6 6 77 0 51 1 97 19 68 37 71 35 43 35 15 0 91 1 46 21 14 0 07 x 0 59 x 0 66 13 2 x 15 x 17 e30bi600 10 A B Figure 70 Dimensions of the AFE Module with the Short Int...

Page 89: ...35 5 x 5 5 0 20 x 0 22 A A 205 470 46 1 81 92 3 62 46 1 81 92 3 62 46 1 81 156 6 14 6 x M12 480 18 90 8 07 18 50 555 21 85 18 58 1 06 7 36 1 97 19 68 500 900 870 35 43 34 25 61 97 22 91 1574 582 472 2...

Page 90: ...46 1 81 6 x M12 480 18 90 8 07 156 6 14 555 21 85 18 58 1 06 7 36 1 97 19 68 500 900 870 35 43 34 25 59 17 60 79 22 91 1503 1544 582 472 27 5 x M8 90 3 54 187 50 172 6 77 13 0 51 A A 57 2 24 269 539 8...

Page 91: ...61 97 22 91 870 34 25 1503 1574 582 269 539 85 472 27 5 x M8 90 3 54 147 90 172 6 77 13 0 51 21 22 10 59 3 35 1 08 1 77 1 77 4 x 45 180 4 x 45 180 27 5 70 5 2 77 4 x 15 x 17 0 16 x 0 59 x 0 67 A A 16...

Page 92: ...x 45 180 4 x 45 180 1 77 1 77 1 08 27 5 4 x 15 x 17 0 16 x 0 59 x 0 67 A A 25 5 2 77 48 1 88 70 5 1 0 115 5 4 54 160 5 6 31 183 7 20 205 5 8 09 297 20 0 79 231 166 5 196 5 196 5 166 5 8 x 5 5 90 9 5 6...

Page 93: ...8 555 21 85 99 3 90 23 0 91 39 1 54 78 3 07 189 7 44 279 10 98 280 11 02 300 11 81 259 10 20 72 2 84 3 x M8 3 x M8 M12 M12 5 x 5 5 0 22 25 0 98 7 x 6 0 24 90 x 9 0 35 13 0 51 13 0 51 2 x 9 0 35 2 x 9...

Page 94: ...55 162 6 38 235 9 25 37 1 45 537 21 14 4 X 45 180 7 09 2 x 9 x 37 B C 5 x 6 90 9 e30bj825 10 Figure 76 Dimensions of the Short Integration Unit for AFE Module in mm in B Front C Back 94 Danfoss Drives...

Page 95: ...2 2 8 x 5 5 90 9 5 231 9 09 196 5 7 73 166 5 6 55 297 11 69 4 x 45 180 1 77 539 21 14 5 x 6 90 9 196 5 7 73 166 5 6 55 8 x 4 5 0 17 A A 581 5 22 89 707 27 83 553 21 77 140 5 51 9 0 35 2 x 9 x 13 594...

Page 96: ...37 1 46 49 1 93 49 1 93 405 15 94 235 9 25 12 x M10 A A 8 x 4 5 0 31 x 0 17 166 5 6 55 4 x 45 180 1 77 27 5 1 08 2 x 15 x 17 0 07 x 0 59 x 0 67 37 1 46 A A B C e30bi266 10 Figure 78 Dimensions of the...

Page 97: ...1 0 297 11 69 20 0 79 48 1 88 70 5 2 97 205 5 8 09 2 x 9 0 35 231 9 09 196 5 7 73 166 5 6 55 5 x 5 5 0 2 2 183 7 20 160 5 6 31 115 5 4 54 707 27 83 582 22 91 47 1 85 27 1 06 37 1 46 A A B C e30bi267 1...

Page 98: ...160 5 6 31 115 5 4 54 707 27 83 582 22 91 45 1 85 26 1 06 49 1 93 37 1 46 9 25 37 1 46 49 1 93 e30bi601 10 B C A A 4 x 45 180 1 77 27 5 1 08 539 21 22 5 x 6 90 9 140 5 51 9 0 35 594 23 38 2 x 9 x 13...

Page 99: ...or DC Fuses IM10 85 3 35 269 10 59 122 4 80 159 6 26 121 4 76 122 4 80 46 1 81 46 1 81 A B e30bi621 10 Figure 81 Dimensions for DC Fuses in mm in IM10 A Dimensions without DC fuses B Dimensions with D...

Page 100: ...6 121 4 76 161 6 34 A B e30bi622 10 46 1 81 46 1 81 Figure 82 Dimensions for DC Fuses in mm in IM11 A Dimensions without DC fuses B Dimensions with DC fuses 100 Danfoss Drives Oy 2024 03 AJ38964311158...

Page 101: ...imensions for DC Fuses IR10 824 32 44 85 3 35 269 10 59 172 6 77 870 34 25 A B e30bi625 10 Figure 83 Dimensions for DC Fuses in mm in IR10 A Dimensions with DC fuses B Dimensions without DC fuses Danf...

Page 102: ...10 59 172 6 77 870 34 25 B A e30bi626 10 Figure 84 Dimensions for DC Fuses in mm in IR11 A Dimensions with DC fuses B Dimensions without DC fuses 102 Danfoss Drives Oy 2024 03 AJ389643111587en 000101...

Page 103: ...tem Modules 10 2 24 Dimensions of the Control Unit 79 3 3 12 297 11 69 234 9 21 83 4 3 28 e30bi572 11 Figure 85 Dimensions of the Control Unit in mm in Example Configuration Danfoss Drives Oy 2024 03...

Page 104: ...55 3 5 0 14 234 9 21 212 25 8 36 27 5 1 08 5 0 2 16 75 0 66 e30bi575 11 Figure 86 Dimensions of the Modular Control Unit Mounting Plate in mm in 2 Places 104 Danfoss Drives Oy 2024 03 AJ389643111587e...

Page 105: ...8 22 0 87 41 5 1 63 67 5 2 66 6 0 24 11 0 43 5 0 2 63 2 48 63 2 48 75 5 2 97 e30bi576 11 Figure 87 Dimensions of the Modular Control Unit Mounting Plate in mm in 4 Places 10 2 26 Dimensions of the Opt...

Page 106: ...196 7 72 189 7 44 69 2 72 8 0 31 4 8 0 19 4 5 0 18 9 8 0 38 1 0 04 4 0 16 e30bi578 11 Figure 89 Dimensions of the Control Board in mm in 106 Danfoss Drives Oy 2024 03 AJ389643111587en 000101 172F6361A...

Page 107: ...Dimensions of the I O and Relay Option 19 8 0 78 4 8 0 19 9 8 0 38 69 3 2 73 e30bi579 11 8 0 31 4 5 0 18 196 7 72 189 7 44 1 0 04 4 0 16 Figure 90 Dimensions of the I O and Relay Option in mm in Danfo...

Page 108: ...5 25 1 0 04 4 0 16 126 4 4 98 20 15 0 79 150 3 5 92 e30bi580 11 9 8 0 38 4 8 0 19 4 5 0 18 Figure 91 Dimensions of an Option Board in mm in 108 Danfoss Drives Oy 2024 03 AJ389643111587en 000101 172F63...

Page 109: ...the Pre charging Unit IEC 292 11 5 240 9 45 60 2 36 6 0 24 60 2 36 263 10 35 239 9 41 30 1 18 15 0 59 240 9 45 118 4 64 18 0 71 230 9 05 e30bj821 11 Figure 92 Dimensions of the Pre charging Unit in mm...

Page 110: ...4 53 156 6 14 e30bj822 11 Figure 93 Dimensions of the Pre charging Unit in mm in UL 10 3 Wiring Diagrams 10 3 1 Wiring Diagram AFE Modules DC DC L3 L2 L1 L2 L1 L3 PE DC DC 1 2 3 4 e30bh862 11 Figure...

Page 111: ...3 2 Wiring Diagram AFE Modules with Parallel Power Units DC DC L3 L2 L1 DC DC L3 L2 L1 DC DC L3 L2 L1 PE L1 L2 L3 L1 L2 L3 DC DC DC DC 2 2 2 5 5 5 4 4 4 3 3 3 1 6 e30bh863 11 Figure 95 Wiring Diagram...

Page 112: ...dU dt Filter 4 Common mode Filter 5 Motor 10 3 4 Wiring Diagram Inverter Modules with Parallel Power Units DC DC W V U U V W U V W V T2 U T1 W T3 PE DC DC W V U U V W U V W V T2 U T1 W T3 DC DC W V U...

Page 113: ...Design Guide iC7 Series Air cooled System Modules 1 DC fuses 2 Inverter modules 3 dU dt Filters 4 Common mode Filters 5 Motor Danfoss Drives Oy 2024 03 AJ389643111587en 000101 172F6361A 113...

Page 114: ...3 6 5 QB6 L1 L2 L3 PE 3 4 5 6 1 2 QA6 TB6 3 CA6 XD6 1 RA6 1 RA6 2 XD6 2 3 4 1 PE 1 2 FC2 3 4 L1 L2 L3 DC DC L1 L2 L3 A B C e30bh871 12 Figure 98 Pre charging Wiring Diagram AFE Modules A Double insula...

Page 115: ...14 SF11 AUTO MANUAL SF12 STOP START SF 23 24 13 14 13 14 13 14 SF11 13 14 SF 13 14 SF12 13 14 M 11 12 T M1 M2 T1 T2 1 2 3 4 5 6 7 e30bi269 12 Figure 99 Pre charging Control Wiring Diagram 1 AFE remote...

Page 116: ...nput 1 Connect the input device the contactor or the circuit breaker the auxiliary contacts to the control unit as described in 10 3 6 Pre charging Control Wiring Diagrams Connect also the cooling sup...

Page 117: ...V Supply for the Control Unit X62 101 102 64 62 63 61 24V input GND GND GND 24V output 24V ext input 24V 24V 24V X62 101 102 64 62 63 61 24V input GND GND GND 24V output 24V ext input OR e30bi560 10...

Page 118: ...of the drive The UL cable sizing is based on the ambient temperature of 40 C 104 F 75 C 167 F rated copper cables and multicore cables installed raceways or not stacked or bundled longer than 600 mm 2...

Page 119: ...60SA3A05 1860E00 1899 9x 3 x 120 70 9x 3 x 185 57 iC7 60SA3A05 2120E00 2165 9x 3 x 150 70 12x 3 x 150 41 iC7 60SA3A05 2450AE00 3xAM11 3xAR11 2501 9x 3 x 185 95 12x 3 x 185 57 1 Model codes starting wi...

Page 120: ...mm Check the width of the cable lug 10 4 4 Motor Cable Size Recommendations for Inverter Modules with Integration Units 380 500 V Table 43 Motor Cable Size Recommendations for Inverter Modules with In...

Page 121: ...odules UL 480 V Table 44 Mains Cable Sizes for AFE Modules UL 480 V Model code 1 1 Frame IN A Mains cable Cu mm2 Mains cable termination Panduit terminal part number iC7 60SA3x05 317AE00 316 2 x 4 0 L...

Page 122: ...6 x 300MCM LCAX300 12 X 350MCM 2 M6 8 M12 iC7 60SAIN05 1450 1328 8 x 250MCM LCAX250 12 X 350MCM 2 M6 8 M12 iC7 60SAIN05 1710 2 x IM11 1603 8 x 350MCM LCAN350 12 X 350MCM 2 M6 8 M12 iC7 60SAIN05 1760 1...

Page 123: ...X 500MCM 2 M8 8 M10 iC7 60SAIN05 1710 2 x IR11 1603 8 x 350MCM LCAX350 12 X 500MCM 2 M8 8 M10 iC7 60SAIN05 1760 1807 9 x 350MCM LCAX350 12 X 500MCM 3 M8 12 M10 iC7 60SAIN05 1960 1 940 9 x 350MCM LCAX...

Page 124: ...550 iC7 60SA3x05 2450E00 3 x AM11 3 x AR11 2450 18 33 PC33UD69V550TF 690 550 iC7 60SA3x05 2800E00 2800 PC33UD69V550TF 690 550 iC7 60SA3x05 3270E00 4 x AM11 4 x AR11 3270 24 33 PC33UD69V550TF 690 550 i...

Page 125: ...1400 iC7 60SA3x05 2800E00 2800 PC73UD90V13CTF 900 1250 iC7 60SA3x05 3270E00 4 x AM11 4 x AR11 3270 8 73 PC73UD85V14CTF 850 1400 iC7 60SA3x05 3650E00 3650 PC73UD85V14CTF 850 1400 iC7 60SA3x05 4080E00...

Page 126: ...C7 60SAIN05 4320E00 4320 PC73UD90V13CTF 900 1250 iC7 60SAIN05 4870E00 6 x IM11 6 x IR11 4870 12 73 PC73UD85V14CTF 850 1400 10 6 Current Ratings 10 6 1 General Current Rating Information The current ra...

Page 127: ...650 V DC Table 51 Current Ratings for Regenerative AFE Module 400 V AC 465 650 V DC AC ratings DC ratings Model code Frame SN kVA IN A IL A IH A IN DC A PL kW PH kW iC7 60SA3A05 317A 220 324 317 263...

Page 128: ...56 361 252 209 iC7 60SA3A05 400A 316 388 380 298 445 310 243 iC7 60SA3A05 514A AM10 AR10 385 473 463 385 542 378 314 iC7 60SA3A05 580A 433 531 520 424 608 424 346 iC7 60SA3A05 650A 487 598 585 470 684...

Page 129: ...5 514A AM10 AR10 401 473 463 385 542 393 327 iC7 60SA3A05 580A 451 531 520 424 608 442 360 iC7 60SA3A05 650A 507 598 585 470 683 497 399 iC7 60SA3A05 730A 563 664 650 511 760 552 434 iC7 60SA3A05 816A...

Page 130: ...852 496 402 iC7 60SA3H05 816A AM11 AR11 566 833 816 678 953 555 461 iC7 60SA3H05 920A 638 940 920 735 1075 625 500 iC7 60SA3H05 1030 2 x AM10 AR10 714 1052 1030 850 1203 700 578 iC7 60SA3H05 1210 839...

Page 131: ...7 60SA3H05 1630 2 x AM11 AR11 1214 1491 1460 1210 1705 1190 986 iC7 60SA3H05 1860 1389 1705 1670 1363 1949 1361 1111 iC7 60SA3H05 2120 1588 1950 1910 1533 2230 1557 1250 iC7 60SA3H05 2450 3 x AM11 AR1...

Page 132: ...1302 iC7 60SA3H05 2450 3 x AM11 AR11 1897 2236 2190 1820 2557 1859 1545 iC7 60SA3H05 2800 2174 2563 2510 1874 2930 2131 1591 iC7 60SA3H05 3270 4 x AM11 AR11 2529 2981 2920 2430 3408 2479 2063 iC7 60SA...

Page 133: ...0 710 1826 iC7 60SAIN05 1760 1797 1760 1470 2499 1000 800 2030 iC7 60SAIN05 1960 2001 1960 1630 2771 1100 900 2234 iC7 60SAIN05 2150 2195 2150 1790 3043 1200 1000 2436 iC7 60SAIN05 2510 1 3 x IM11 IR1...

Page 134: ...1450 1328 1300 1080 1836 1100 850 1389 iC7 60SAIN05 1710 2 x IM11 IR11 1603 1570 1310 2227 1300 1100 1641 iC7 60SAIN05 1760 1807 1750 1470 2499 1500 1200 1892 iC7 60SAIN05 1960 1940 1900 1580 2686 16...

Page 135: ...1260 1174 1150 960 1632 800 630 1300 iC7 60SAIN05 1450 1328 1300 1080 1836 900 710 1461 iC7 60SAIN05 1710 2 x IM11 IR11 1603 1570 1310 2227 1100 900 1787 iC7 60SAIN05 1760 1807 1750 1470 2499 1200 100...

Page 136: ...0 1647 958 775 iC7 60SAGC05 1630 2 x AM11 AR11 1130 1664 1630 1360 1903 1107 924 iC7 60SAGC05 1860 1289 1899 1860 1575 2172 1263 1070 iC7 60SAGC05 2120 1469 2165 2120 1838 2475 1440 1248 iC7 60SAGC05...

Page 137: ...491 1460 1210 1704 1240 1027 iC7 60SAGC05 1860 1447 1705 1670 1363 1949 1418 1157 iC7 60SAGC05 2120 1655 1950 1910 1533 2229 1622 1302 iC7 60SAGC05 2450 3 x AM11 AR11 1897 2236 2190 1820 2557 1859 154...

Page 138: ...m e30bi247 10 Figure 104 Output Current Derating vs Installation Altitude A Allowed output current B Installation altitude above sea level 100 A kHz B 90 80 60 70 50 1 2 3 4 5 6 7 9 8 10 e30bi248 11 F...

Page 139: ...816 6 2 5 6 iC7 60SA3x05 920A 920 7 0 6 4 iC7 60SA3x05 1030 2 x AM10 1030 8 1 7 3 iC7 60SA3x05 1150 1150 7 9 7 3 iC7 60SA3x05 1280 1280 9 0 8 3 iC7 60SA3x05 1630 2 x AM11 1630 12 4 11 3 iC7 60SA3x05...

Page 140: ...8 13 7 iC7 60SA3x05 2450 3 x AM11 2190 17 7 16 3 iC7 60SA3x05 2800 2510 19 4 17 9 iC7 60SA3x05 3270 4 x AM11 2920 23 6 21 7 1 Model codes starting with iC7 60SA3A05 or iC7 60SA3H05 10 8 3 Power Losses...

Page 141: ...3 iC7 60SAIN05 1100 2 x IM10 1100 8 0 7 1 iC7 60SAIN05 1260 1260 8 0 7 3 iC7 60SAIN05 1450 1450 9 7 8 8 iC7 60SAIN05 1710 2 x IM11 1710 12 4 11 1 iC7 60SAIN05 1760 1760 10 9 9 9 iC7 60SAIN05 1960 1960...

Page 142: ...9 10 9 iC7 60SAIN05 1710 2 x IR11 1710 15 0 13 8 iC7 60SAIN05 1760 1760 13 6 12 5 iC7 60SAIN05 1960 1960 15 5 14 3 iC7 60SAIN05 2150 2150 17 5 16 1 iC7 60SAIN05 2510 3 x IR11 2510 21 8 20 0 iC7 60SAI...

Page 143: ...iC7 60SAIN05 1450 1300 9 0 8 3 iC7 60SAIN05 1710 2 x IM11 1570 11 8 10 7 iC7 60SAIN05 1760 1750 11 9 10 9 iC7 60SAIN05 1960 1900 13 1 12 0 iC7 60SAIN05 2150 2040 14 4 13 2 iC7 60SAIN05 2510 3 x IM11...

Page 144: ...1 1570 14 6 13 6 iC7 60SAIN05 1760 1750 15 2 14 2 iC7 60SAIN05 1960 1900 16 6 15 5 iC7 60SAIN05 2150 2040 18 1 16 9 iC7 60SAIN05 2510 3 x IR11 2340 21 8 20 2 iC7 60SAIN05 2640 2480 21 6 20 1 iC7 60SAI...

Page 145: ...otor Non Salient Permanent Magnet Motor Torque control torque step rise time Open loop 5 ms with nominal torque and 1 ms with nominal torque with AFE supply Closed loop 5 ms with nominal torque and 1...

Page 146: ...erature 40 C 70 C 40 F 158 F Relative humidity 5 95 RH no condensation no dripping water Environmental conditions storage IEC 60721 3 1 2018 Climatic conditions Class 1K21 Chemically active substances...

Page 147: ...Technical data Immunity Fulfills EN61800 3 2018 1st and 2nd environment Emissions 380 500 V AC EN 61800 3 2018 category C3 if the drive is in stalled according to instructions See 6 9 Changing the EM...

Page 148: ...See the iC7 Series Functional Safety Operating Guide Air cooled and Liquid cooled System Modules Marine type approvals 1 For detailed information on the approvals and certifications of the product see...

Page 149: ......

Page 150: ...d shall be considered informative and is only binding if and to the extent explicit reference is made in a quotation or order confirmation Danfoss cannot accept any responsibility for possible errors...

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