S0302000
Page 7
General Maintenance Procedures
Return to Master Table of Contents
NOTE:
Grease lip seals before
assembly.
CLEANING AND INSPECTION
GENERAL GUIDELINES
All parts must be clean to permit an effective inspection. During assembly, it is very important that no dirt or
foreign material enters unit being assembled. Even minute particles can cause malfunction of close fitting
parts such as thrust bearing, matched parts, etc.
1.
Clean all metal parts thoroughly using a suitable cleaning fluid. It is recommended that parts be
immersed in cleaning fluid and moved up and down slowly until all oils, lubricants, and/or foreign
materials are dissolved and parts are thoroughly clean.
2.
For bearings that can be removed, soak them in a suitable cleaning fluid for a minute or two, then
remove bearings from cleaning fluid and strike flat against a block of wood to dislodge solidified
particles of lubricant. Immerse again in cleaning fluid to flush out particles. Repeat above operation
until bearings are thoroughly clean. To dry bearings, use moisture-free compressed air. Be careful to
direct air stream across bearing to avoid spinning bearings that are not lubricated. DO NOT SPIN
BEARINGS WHEN DRYING; bearings may be rotated slowly by hand to facilitate drying process.
3.
Carefully inspect all bearing rollers, cages and cups for wear, chipping or nicks to determine
condition. Do not replace a bearing cone or cup individually without replacing mating cup or cone at
the same time. After inspection, dip bearings in light weight oil and wrap in clean lintless cloth or
paper to protect them until installation.
For those bearings that are to be inspected in place; inspect bearings for roughness of rotation,
scoring, pitting, cracked or chipped races. If any of these defects are found, replace bearings. Also
inspect defective bearing housing and/or shaft for grooved, galled or burred conditions that indicate
bearing has been turning in its housing or on its shaft.
4.
It is more economical to replace oil seals, O-rings, sealing rings, gaskets and snap rings when unit is
disassembled than waiting for premature failures; refer to latest Micro Fiche and/or Parts Book for
replacement items. Be extremely careful when installing sealing members, to avoid cutting or
WARNING!
Care should be exercised to avoid inhalation of vapors, exposure to skin and creating fire
hazards when using solvent type cleaners.
Figure 1
Summary of Contents for Solar 300LC-V
Page 2: ......
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Page 7: ...1SAFETY...
Page 8: ......
Page 46: ...S0102000 Page 38 Track Excavator Safety...
Page 47: ...1SPECIFICATIONS...
Page 48: ......
Page 54: ...S0202080K Page 6 Specifications for Solar 300LC V...
Page 70: ...S0202080K Page 22 Specifications for Solar 300LC V...
Page 71: ...1GENERAL MAINTENANCE...
Page 72: ......
Page 86: ...S0302000 Page 14 General Maintenance Procedures Return to Master Table of Contents...
Page 99: ...1UPPER STRUCTURE...
Page 100: ......
Page 102: ...S0402040K Page 2 Cab TABLE OF CONTENTS Removal 3 Installation 6...
Page 116: ...S0403050K Page 8 Counterweight Return to Master Table of Contents...
Page 140: ...S0407000 Page 6 Swing Bearing...
Page 164: ...S0408070K Page 24 Swing Reduction Gear...
Page 165: ...1LOWER STRUCTURE AND CHASSIS...
Page 166: ......
Page 190: ...S0505000 Page 24 Track Assembly 7 Tighten plug 1 Figure 48 Figure 48...
Page 191: ...S0505000 Page 25 Track Assembly TRACK SPRING AND TRACK ADJUSTING CYLINDER PARTS LIST Figure 49...
Page 193: ...1ENGINE AND DRIVE TRAIN...
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Page 205: ...S0605060K Page 11 Air Conditioner Face and Defroster ARS1300L Figure 12...
Page 220: ...S0605060K Page 26 Air Conditioner...
Page 229: ...1HYDRAULICS...
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Page 262: ...S0703010K Page 2 Accumulator TABLE OF CONTENTS General Description 3 Specifications 4...
Page 266: ...S0703010K Page 6 Accumulator...
Page 274: ...S0704080K Page 8 Center Joint Swivel...
Page 283: ...S0705000 Page 9 Cylinders...
Page 287: ...S0705000 Page 13 Cylinders...
Page 291: ...S0705000 Page 17 Cylinders...
Page 299: ...S0705000 Page 25 Cylinders...
Page 308: ...S0705000 Page 34 Cylinders 17 Force out pin bushing 1 from body of cylinder Figure 28...
Page 312: ...S0705000 Page 38 Cylinders...
Page 324: ...S0707270K Page 12 Swing Motor Toshiba MFC200 PARTS LIST Figure 6...
Page 355: ...S0707315K Page 11 Travel Motor with Gearbox...
Page 424: ...S0708315K Page 28 Main Pump Kawasaki CONSTRUCTION OF REGULATOR Figure 22...
Page 444: ...S0708315K Page 48 Main Pump Kawasaki...
Page 450: ...S0709401K Page 6 Main Control Valve Kayaba Figure 1...
Page 451: ...S0709401K Page 7 Main Control Valve Kayaba Figure 2...
Page 453: ...S0709401K Page 9 Main Control Valve Kayaba...
Page 455: ...S0709401K Page 11 Main Control Valve Kayaba Figure 4...
Page 467: ...S0709401K Page 23 Main Control Valve Kayaba Figure 16...
Page 500: ...S0709401K Page 56 Main Control Valve Kayaba Figure 54...
Page 552: ...S0792160K Page 6 Hydraulic Schematic S300LC V...
Page 553: ...1ELECTRICAL SYSTEM...
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Page 608: ...S0802220K Page 54 Electrical System...
Page 627: ...S0802220K Page 73 Electrical System...
Page 634: ...S0892160K Page 4 Electrical Schematic S300LC V SOLAR 300LC V Figure 2...
Page 636: ...S0892160K Page 6 Electrical Schematic S300LC V...
Page 637: ...1ATTACHMENTS...
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