S0702170K
Page 6
Hydraulic System Troubleshooting, Testing and
Adjustment
OPERATION OF WORKING COMPONENTS
BOOM OPERATING CIRCUIT
The boom operating circuit includes the right and left main hydraulic pumps (both halves of the main pump
assembly), both sides of the control valve and the boom cylinder. The circuit operates in boom down mode
through the first shift position and through the second shift position in boom up mode. Overload relief
valves set at 360 kg/cm
2
(5,112 psi) protect the hydraulic system from damage as a result of overloads or
shocks to the boom.
BOOM UP CIRCUIT
When you pull the boom control lever backward,
the right side pilot valve generates secondary
boom up pilot pressure that is transmitted to the
BOOM1 and BOOM2 spools of the control valve
simultaneously. When secondary pilot pressure
reaches 7 - 9 kg/cm
2
(100 - 130 psi), boom
control valve spools open and oil from both
pumps goes to the boom cylinder.
BOOM DOWN CIRCUIT
When the boom control lever is pushed forward,
the right side pilot valve generates secondary
boom down pilot pressure that is transmitted
only to the BOOM1 spool of the control valve.
When secondary pilot pressure reaches 7 - 9
kg/cm
2
(100 - 130 psi), the BOOM1 spool on the
left side of the control valve opens so that oil
from only one pump (PUMP(L)) assembly goes
to the boom cylinder for boom lowering.
BM1
BM2
PUMP(L)
PUMP(R)
PL
PR
BMD
TL
CONTROL
VALVE(L)
BOOM
CYLINDER
CONTROL
VALVE(R)
ARS1560L
PILOT VALVE
Figure 2
PILOT VALVE
PUMP(L)
PL
BMD
TL
CONTROL
VALVE(L)
BOOM
CYLINDER
ARS1570L
BM1
Figure 3
Summary of Contents for Solar 300LC-V
Page 2: ......
Page 4: ......
Page 7: ...1SAFETY...
Page 8: ......
Page 46: ...S0102000 Page 38 Track Excavator Safety...
Page 47: ...1SPECIFICATIONS...
Page 48: ......
Page 54: ...S0202080K Page 6 Specifications for Solar 300LC V...
Page 70: ...S0202080K Page 22 Specifications for Solar 300LC V...
Page 71: ...1GENERAL MAINTENANCE...
Page 72: ......
Page 86: ...S0302000 Page 14 General Maintenance Procedures Return to Master Table of Contents...
Page 99: ...1UPPER STRUCTURE...
Page 100: ......
Page 102: ...S0402040K Page 2 Cab TABLE OF CONTENTS Removal 3 Installation 6...
Page 116: ...S0403050K Page 8 Counterweight Return to Master Table of Contents...
Page 140: ...S0407000 Page 6 Swing Bearing...
Page 164: ...S0408070K Page 24 Swing Reduction Gear...
Page 165: ...1LOWER STRUCTURE AND CHASSIS...
Page 166: ......
Page 190: ...S0505000 Page 24 Track Assembly 7 Tighten plug 1 Figure 48 Figure 48...
Page 191: ...S0505000 Page 25 Track Assembly TRACK SPRING AND TRACK ADJUSTING CYLINDER PARTS LIST Figure 49...
Page 193: ...1ENGINE AND DRIVE TRAIN...
Page 194: ......
Page 205: ...S0605060K Page 11 Air Conditioner Face and Defroster ARS1300L Figure 12...
Page 220: ...S0605060K Page 26 Air Conditioner...
Page 229: ...1HYDRAULICS...
Page 230: ......
Page 262: ...S0703010K Page 2 Accumulator TABLE OF CONTENTS General Description 3 Specifications 4...
Page 266: ...S0703010K Page 6 Accumulator...
Page 274: ...S0704080K Page 8 Center Joint Swivel...
Page 283: ...S0705000 Page 9 Cylinders...
Page 287: ...S0705000 Page 13 Cylinders...
Page 291: ...S0705000 Page 17 Cylinders...
Page 299: ...S0705000 Page 25 Cylinders...
Page 308: ...S0705000 Page 34 Cylinders 17 Force out pin bushing 1 from body of cylinder Figure 28...
Page 312: ...S0705000 Page 38 Cylinders...
Page 324: ...S0707270K Page 12 Swing Motor Toshiba MFC200 PARTS LIST Figure 6...
Page 355: ...S0707315K Page 11 Travel Motor with Gearbox...
Page 424: ...S0708315K Page 28 Main Pump Kawasaki CONSTRUCTION OF REGULATOR Figure 22...
Page 444: ...S0708315K Page 48 Main Pump Kawasaki...
Page 450: ...S0709401K Page 6 Main Control Valve Kayaba Figure 1...
Page 451: ...S0709401K Page 7 Main Control Valve Kayaba Figure 2...
Page 453: ...S0709401K Page 9 Main Control Valve Kayaba...
Page 455: ...S0709401K Page 11 Main Control Valve Kayaba Figure 4...
Page 467: ...S0709401K Page 23 Main Control Valve Kayaba Figure 16...
Page 500: ...S0709401K Page 56 Main Control Valve Kayaba Figure 54...
Page 552: ...S0792160K Page 6 Hydraulic Schematic S300LC V...
Page 553: ...1ELECTRICAL SYSTEM...
Page 554: ......
Page 608: ...S0802220K Page 54 Electrical System...
Page 627: ...S0802220K Page 73 Electrical System...
Page 634: ...S0892160K Page 4 Electrical Schematic S300LC V SOLAR 300LC V Figure 2...
Page 636: ...S0892160K Page 6 Electrical Schematic S300LC V...
Page 637: ...1ATTACHMENTS...
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