How to use this manual
This manual explains how to maintain the Daystar of the
DAELIM MOTOR CO., LTD.
Follow the maintenance schedule (Section 3) recommen-
dations to ensure that the vehicle is in peak operating
condition.
Section 1 through 3 apply to the whole motorcycle, while
sections 4 through 18 describe parts of the motorcycle,
grouped according to location.
Most sections start with an assembly or system
illustration, service information and trouble shooting for
the section. The subsequent pages give detailed
procedures.
If you don’t know the source of the trouble, go to section
20, trouble shooting.
All information, illustrations, directions and
specificiations included in this publication are based
on the latest product information avaliable at the time
of approval for printing.
DAELIM reserves the right to make changes at any
time without notice and without incurring any
obligation whatever.
No part of this publication may be reproduced wihtout
written permission.
Some drawings of this manual can be slightly different
from actual specification of model.
General Information
Lubrication
Maintenance
Fuel System
EMS(Engine Management System)
Engine Removal / Installation
Clutch / Gearshift
A.C. Generator / Starter Clutch
Cylinder Head / Valve
Cylinder / Piston
Crankcase / Transmission /
Crankshaft
Cooling System
Front Wheel / Front Fork
/ Steering
Rear Wheel / Rear Brake /
Suspension
Hydraulic Brake
Charging System / Battery
Ignition System
Electric Starter
Lights / Switches / Horn / Fuel Unit
Wiring diagram
Troubleshooting
Contents
Engine
Frame
Electrical
General
Seat / Exhaust Muffler
Summary of Contents for DAYSTAR VL125E
Page 12: ...1 11 General Information...
Page 13: ...1 12 General Information...
Page 14: ...1 13 General Information...
Page 15: ...MEMO...
Page 23: ...MEMO...
Page 39: ...Fuel System 4 0...
Page 91: ...MEMO...
Page 96: ...MEMO...
Page 97: ...7 0 Clutch Gearshift...
Page 110: ...MEMO...
Page 111: ...8 0 A C Generator Starter Clutch...
Page 120: ...MEMO...
Page 121: ...9 0 Cylinder Head Valve...
Page 138: ...MEMO...
Page 139: ...10 0 Cylinder Piston...
Page 147: ...11 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 159: ...12 0 MEMO...
Page 166: ...13 5 MEMO...
Page 167: ...14 0 Front Wheel Front Fork Steering...
Page 189: ...15 0 Rear Wheel Rear Brake Suspension...
Page 201: ...16 0 Hydraulic Brake...
Page 213: ...17 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 221: ...18 0 Ignition System A C Generator Spark Plug Ignition Coil ECU...
Page 226: ...18 5 Ignition System...
Page 227: ...18 6 MEMO...
Page 228: ...19 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 235: ...MEMO...
Page 236: ...20 0 SERVICE Lights Switches Horn...
Page 247: ...MEMO...
Page 248: ...21 1 Wiring Diagram 21 Wiring Diagram...
Page 249: ...21 2...