Daedong KIOTI CS2610 Manual Download

Page: 153 / 192

maintenance

(1) Brake pedal

(a) free play

AdjUSTINg BRAKE PEdAL (O)

M46O717A

using the brake pedal for an extend-

ed period of time causes it to play.

this may lead to deterioration of the

braking performance and malfunction

of the braking system.
the brake pedal can be adjusted as

follows:
1. release the parking brake.
2. slightly depress the pedals and

measure the free travel at the top

of the pedal stroke.

3. release the pin and turn the turn

buckle to adjust the brake pedal.

(1) pin

(2) turn Buckle

M46O718A

Proper brake

pedal free travel

(A)

20 ~ 30 mm

(0.8 ~ 1.2 in.)

keep the free travel

in the right and left

brake pedals equal

To avoid personal injury:

Stop the engine and chock the

wheels before checking brake

pedal.

•

CAUTION

M46-EU,AU-EEC인증용-07.indd 19

2017-04-25 오후 5:00:03

Summary of Contents for KIOTI CS2610

Page 1: ...ed by the Daedong In dustrial Co LTD since 1947 and has been designed with the finest materials and quality control standard Knowledge of tractor operation is essential for many years of dependable service and reliability To help new owners familiarize themselves with the CS2610 it is the policy of KIOTI tractor to provide an owner s manual which includes helpful information about tractor safety o...

Page 2: ...s sold or used outside the European Community local laws will prevail Main protections on the tractors discussed in this manual DESCRIPTION NON CABIN REMARK 1 ROPS protection against overturning Yes 2 FOPS protection against objects falling from above No 3 OPS protection against penetration of objects from sides protection against hazardous chemicals No CategoryⅠ ISO 3600 EU standards M46 EU AU EE...

Page 3: ...RE OPERATION SPECIFICATIONS DESCRIPTION OF OPERATING SYSTEM OPERATION 3 POINT HITCH IMPLEMENT OPERATION MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING INDEX SECTION 1 2 3 4 5 6 7 8 9 10 M46 EU AU EEC인증용 00 indd 3 2017 03 10 오전 8 48 17 ...

Page 4: ...Cleaning the tractor 1 26 Safety decal maintenance 1 27 Decal mounting location 1 27 DeCALs 1 28 Cautions for decal maintenance 1 31 Precautions before operation 2 1 Vehicle identification number 2 2 Production number 2 2 Engine number 2 2 Transmission number 2 2 Essential replacement parts 2 4 Oils and fluids 2 4 Filters 2 4 Belts and rubber parts 2 5 Other components 2 5 SPECIFICATIONS 3 1 Gener...

Page 5: ...VER 4 21 CUTTING HEIGHT ADJUSTMENT LEVER 4 21 PTO CLUTCH LEVER 4 22 Seat adjustment 4 23 HYDRAULIC SYSTEM 4 24 position control lever 4 24 IMPLEMENT LIMITATIONS 3 8 Standard implement dimensions 3 8 DESCRIPTION OF OPERATING SYSTEM 4 1 Exterior view 4 3 MOUNTING LOCATION 4 4 Key switch 4 4 Combination switch 4 6 Hazard lamp switch 4 7 Cruise operation switch OPTIONAL 4 8 Instrument panel 4 9 View 4...

Page 6: ...ARTING THE ENGINE 5 3 stopping the engine 5 8 Warming up 5 8 JUMP STARTING the engine 5 9 OPERATING THE TRACTOR 5 10 Driving 5 10 Folding the ROPS 5 13 Raising the rops to upright position 5 14 Parking 5 15 Turning 5 16 Driving on slope 5 16 Cautions concerning paved road 5 17 precautions while driving on the road 5 18 loading into and unloading out of the truck 5 19 Power steering precautions 5 1...

Page 7: ...chart 7 4 LUBRICANTS 7 7 MAINTENANCE CODE 7 8 how to disconnect the hood A 7 8 Opening side cover B 7 8 Checking and adding fuel C 7 9 Checking Transmission Fluid Level D 7 10 Checking engine oil level E 7 11 Checking Coolant Level F 7 12 Cleaning Grill Radiator SCREEN G 7 13 CHECKING BRAKE PEDALS H 7 13 Checking Gauges Meter and Easy Check Lamps I 7 13 Checking Head Light Hazard Light etc J 7 13 ...

Page 8: ...Adjusting Engine Valve Clearance aE 7 29 Replacing air cleaner filter aF 7 29 Check and clean cab air intake filter 7 30 Flush cooling system and changing coolant AJ 7 32 Anti freeze 7 33 Replacing Fuse aN 7 34 slow blow fuse aP 7 36 Replacing bulb aQ 7 36 STORAGE AND DISPOSAL 8 1 Tractor storage 8 2 Daily storage 8 2 Long term storage 8 2 Using tractor after storage 8 3 Usage and disposal 8 4 TRO...

Page 9: ...arm serious injury or death to you or other persons if the warning is not heeded Follow the advice provided with the warning This mark indicates emphasis on notable characteristics of working procedures and information about technology for easier operation IMPORTANT This indicates that a condition may result in damage to your vehicle or its equipment if the caution is not heeded Follow the advice ...

Page 10: ...UNIVERSAL SYMBOLS Fuel level Parking Brake Battery Charging Condition Engine Oil pressure Turn Signal Power Take off Clutch Con trol on Position Differential Lock Hazard Warning Lights Headlight high Beam Four wheel Drive on Preheat h H High Speed Travel Light L L Low Speed Travel Light N Neutral Position M46 EU AU EEC인증용 00 indd 10 2017 03 10 오전 8 48 18 ...

Page 11: ...13 When parking the tractor 1 15 When operating the PTO 1 15 When using the 3 point hitch 1 16 Safety precautions during servicing 1 16 Safety precautions when using the loader 1 20 Implements and attachments 1 23 Cleaning the tractor 1 26 Safety decal maintenance 1 27 Decal mounting location 1 27 DeCALs 1 28 Cautions for decal maintenance 1 31 M46 EU AU EEC인증용 01 indd 1 2017 03 10 오전 8 14 29 ...

Page 12: ...te this machine Do not operate the machine with fa tigue Take a rest if necessary Otherwise an unexpected accident can occur Please wear the appropriate working clothes Safety helmet Fit clothes Tight sleeves Safety shoes Otherwise your clothes can be caught into rotating parts or you may slip leading to an accident C56O101a This tractor is basically designed for agricultural use or similar Use ot...

Page 13: ...or make sure your path is clear of people to avoid accidents caused by sudden movements 8 Before making reverse movements with your tractor you should al ways check to see that the path is clear 1 It is recommended that you read and understand this entire manual before operation of your new trac tor Failure to do so could result in accidents injury or death 2 Only persons who are properly trained ...

Page 14: ...talled Keep bystanders away from the tractor while in operation 14 When getting on and off the trac tor hand holds and step plates should always be used This will help to prevent accidental slips trips and falls 15 Be sure to scrape off mud or soil from your shoes before mounting the tractor T66O103a T66O104a T66O105a 9 Never operate this tractor or any other agricultural equipment while under the...

Page 15: ...tion should be taken when driving tractors with narrow tread widths For added stabil ity you should adjust your rear wheel tread width 19 Before starting your tractor you should depress the clutch and make sure that all shift levers are in the neutral position and park ing brake is applied 20 For your safety a ROPS with a seat belt is recommended for all applications Always use seat belt when the ...

Page 16: ...r your safety tractors must be equipped with original safety belts In case of overturning hold firmly the steering wheel e DO NOT try to get off the seat until the tractor has come to a stop If the doors are locked leave the tractor through the duly in dicated emergency exits The safe working practices listed hereunder concerns only a few cases of overturn ing risk The list is therefore NOT com pr...

Page 17: ...down slope or the tractor could jack knife around a towed load DON T brake suddenly Apply brakes smoothly and gradually When going down a slope use the throttle to slow the tractor engine and use the same gear you would use to up the slope Shift into gear before you start downhill Engage four wheel drive if equipped this will give greater sta bility NEVER disengage the clutch or attempt to shift g...

Page 18: ...hill but slow down and take a wide turn Always drive straight up or down a slope never across it When travelling up or down a slope keep the heavy end of the tractor and the implement pointed uphill Tg2O108a When driving across a slope with mounted implements keep such implements on the uphill side Do not raise implements Keep them as low and near to the ground as possible M46 EU AU EEC인증용 01 indd...

Page 19: ... while the engine is run ning Unexpected tractor move ments can result in bodily injury or death 1 Enter or leave the tractor leftward griping hand rail on a fender M46O108A Do not jump on or off the tractor It may cause injuries Always face the tractor use the hand rails and steps and get on or off slowly Maintain a minimum three point contact to avoid falling Both hands on rails and one foot on ...

Page 20: ...rame Pull only from the draw bar and front hitch receiver NEVER HITCH ANYTHING TO THE AXLE HOUS ING OR ANY OTHER POINT EX CEPT INDICATED POINTS Pull ing from any other location only in crease the risk of serious personal injury or death 1 Draw bar 2 Towing Hook M46O107A 4 Do not operate your tractor in an enclosed building without the prop er ventilation Carbon monoxide inhalation can cause seriou...

Page 21: ...ight as recom mended Never add more ballast to compensate a higher load than allowed Reduce load for safety 11 A safety chain will help control drawn equipment should it be accidentally separated from the draw bar while transporting H11O682A Using the proper adaptor parts attach the chain to the tractor draw bar support or other speci fied anchor location Provide only enough slack in the chain to ...

Page 22: ...ition when the vehicle is stopped or unattended T66O113a 16 When using implements or at tachments with your tractor you should first read their respective owner s manual You should al ways keep their safe operation procedures in mind 17 YOU SHOULD BE FAMILIAR WITH YOUR EQUIPMENT AND ITS LIMITATIONS 18 If abused or used incorrectly your tractor can become dan gerous to you and bystanders Overloadin...

Page 23: ...hers know what you are going to do before you do it 22 Never freewheel by disengaging the clutch or shifting into neutral while descending a slope as this could lead to a loss of control 23 Do not operate near ditches holes embankments or other terrain features which may collapse under the tractor s weight The risk of trac tor upset is even higher when the ground is loose or wet T66O115a When driv...

Page 24: ...peed may tip the tractor over or cause a loss of control T66O118a 7 Do not apply the differential lock while traveling at road speeds the tractor may run out of control 8 Avoid sudden movements of the steering wheel as this can cause a loss of control of the tractor This risk is especially great when traveling at road speeds 9 Do not operate an implement while the tractor is on the road Lock the t...

Page 25: ...fore installing or using PTO driven equipment read the work M46O103A shop manual and review the safety labels attached to the equipment Before driving an implement through the PTO always make sure that all bystanders are well away from the tractor When using the PTO drive with a stationary tractor always make sure that the gears are in neutral and that the parking brake is applied Before starting ...

Page 26: ... battery or when refuel ing your tractor Keep all sparks and flames away from the battery and fuel tank The battery pres ents an explosive hazard because it vents off hydrogen and oxygen gas especially when recharging Safety precautions during servicing T66O124a 1 3 Point Hitch Lowering Speed Knob A FAST B SLOW When using the 3 point hitch 1 Use the 3 point hitch only with equipment designed for 3...

Page 27: ...cool slowly rotate the cap to the first stop and allow sufficient time for excess pressure to escape After all the pressure is released remove the cap completely If your tractor is equipped with a coolant recovery tank add coolant there rather than to the radiator T66O126a 7 If the tractor must be lifted for servicing take it to a suitably equipped workshop 8 Carry out the following operations bef...

Page 28: ...ble spaces and would be easily removed or defaced during normal operation of the tractor T66O127a 15 When working with your trac tors electrical components you must first disconnect the battery cables 16 TO ENSURE THAT THERE ARE NO ACCIDENTS FROM SPARKS YOU MUST FIRST DISCONNECT THE NEGATIVE BATTERY CABLE Apply the jack lift to the lifting points according to the type of operation and follow the s...

Page 29: ...el tread width T66O128a 1 Card Board 2 Hydraulic Line 3 Magnifying Glass 20 Make sure that wheel bolts have been tightened to the specified torque 21 Escaping hydraulic fluid under pressure has sufficient force to penetrate skin causing serious personal injury Be sure to release all residual pressure Before dis connecting hydraulic lines Before adding pressure to the hydraulic system make sure tha...

Page 30: ...angrene and or a severe allergic reaction T66O130a H11O102a 1 Never let anyone get in the loader and use the loader as a worksta tion Otherwise it may lead to in jury or even death Safety precautions when using the loader 23 Keep environmental pollution in mind When replacing coolant or oil dispose of it the right way Be sure to observe all relevant regulations when you dispose of the engine oil t...

Page 31: ...e loader can be turned over if a drawbar is improperly loaded Make sure to use a drawbar prop er for the 3 point hitch lower link Otherwise it may lead to an injury or even death H11O104a 4 Never carry a big object with the loader unless a proper implement is attached Keep a carried object low during driving Otherwise it may lead to an injury or even death H11O105a M46 EU AU EEC인증용 01 indd 21 2017...

Page 32: ...oom The bucket or boom can be acci dentally dropped down leading to an injury or even death H11O107a 6 Do not allow loader arms or attach ment to contact electrical power lines Electrocution will cause seri ous injury or death 7 Keep bystanders away No riders H11O108a M46 EU AU EEC인증용 01 indd 22 2017 03 10 오전 8 14 39 ...

Page 33: ...pecialised workshops with qualified per sonnel Such workshops must be able to guarantee and at test the risk analysis provided for in the Machinery Directive 2006 42 EC concerning the foreseen and predictable use of the tractor with front loader in order to carry out all re quired adaptations of the trac tor Use the front loader and all supplied equipment as pre scribed by the loader s opera tor m...

Page 34: ...bility according to their classes The implement has to be fitted with suitable supports in order to avoid tipping or accidental shifting dur ing hitching Always check three directional fastening to the tractor of the mounted or semi mounted implement to avoid dangerous swinging and shaking during trans port and work that could jeopardize the stability of the tractorimplement assembly The cardan sh...

Page 35: ...r with a 4 post frame with FOPS safety system The loader installer should carefully analyze all risks and make all required adjustments Hitch loads to the drawbar only Towing or attaching to other loca tions may cause the tractor to over turn Improper use of the drawbar even if correctly positioned can cause a rear overturn DO NOT overload an attachment or towed equipment Use proper counterweights...

Page 36: ...or oil Brush away dust or mud In winter scrape away snow and ice Remember slippery surfaces are dangerous Avoid using petrol paraffin paint thinner etc when cleaning plastic parts e g console instrument cluster monitors and gauges etc Use ONLY water mild soap and a soft cloth when you clean these parts Using petrol paraffin paint thinner etc will cause cracking or deformation of the part being cle...

Page 37: ...1 1 27 SAFETY PRECAUTIONS Safety decal maintenance Decal mounting location M46O106A M46 EU AU EEC인증용 01 indd 27 2017 03 10 오전 8 14 43 ...

Page 38: ...ar causing runaway can result in serious injury 5 Part No T2555 52541 DANGER Use full time FWD on steep slopes or when four wheel braking is required Failure to follow any of the instructions can cause serious bodily injury or death Failure to use full time FWD under these conditions may result in loss of control of tractor T2555 52541 3 Part No T2555 52611 T2555 52611 WARNING Avoid flames and spa...

Page 39: ...wered position Slow down on turns rough ground and slopes to avoid upset Do not permit anyone but the operator to ride on the tractor There is no safe place for riders Lock braker together use warning lights and SMv emblem while driving on roads Lower equipment place gear shift levers in neutral stop engine and apply parking brake before leaving tractor seat Avoid accidlental contact with rear shi...

Page 40: ...er or upset DO NOT operate vehicle without raised ROPS and locking pins in position DO NOT attach ropes or chains to ROPS for pulling Lower the ROPS for low clearance ONLY NO protection is provided in lowered position RAISE ROPS and insert locking pin immediately after low clearance use or for transport ALWAYS wear seat belt with ROPS in raised position Failure to comply will result death or serio...

Page 41: ...attach the decal to the correct position cleanly without bubbles after cleaning its mounting surface If a decal is attached to a com ponent to be replaced replace the decal as well IMPORTANT Keep the decals clean and in tact If any decal is dirty wash it with soap and dry with a soft cloth Never use a solvent such as thinner or acetone since it can ruin the decals Do not spray high pressure water ...

Page 42: ...MEMO MEMO M46 EU AU EEC인증용 01 indd 32 2017 03 10 오전 8 14 46 ...

Page 43: ...tification number 2 2 Production number 2 2 Engine number 2 2 Transmission number 2 2 Essential replacement parts 2 4 Oils and fluids 2 4 Filters 2 4 Belts and rubber parts 2 5 Other components 2 5 M46 EU AU EEC인증용 02 indd 1 2017 03 10 오전 8 17 17 ...

Page 44: ...ber is print ed below the identification plate Vehicle identification number Production number It is also stamped on the mounting surface of the injection pump as a precaution against loss of the plate This number indicates the engine type displacement and date of man ufacture Engine number The transmission number is stamped on the transmission case on the PTO cover Transmission number M46O203A M4...

Page 45: ...re to see your KIOTI dealer For service contact the KIOTI dealership from which you purchased your tractor or your local authorized KIOTI dealer When in need of parts be prepared to give your dealer both the tractor and engine serial numbers Before using non KIOTI approved implements contact your nearest dealer regarding safety application of the implement Tractor Model Name Date of Purchase Engin...

Page 46: ...0 Engine Oil SAE 15W40 above 10 C 3 0 0 8 Transmission fluid DAEDONG UTF55 Exxonmobil Mobilfluid 424 BP Tractran UTH Exxonmobil Hydraulic 560 Shell Donax TD 13 3 4 Grease SAE multi purpose type grease Apply in moderation Anti freeeze Fresh clean water with ethylene glycol 50 50 3 6 1 0 Filters for the engine transmission air cleaner and A C are consum ables that purify oil and air Make sure to rep...

Page 47: ...egularly replace the items indicated below to prevent an accident Belts and rubber parts The battery is a very important con sumable component that supplies power to the alternator when the en gine is started Therefore make sure to check its discharging condition daily including its life span and electrolyte condition H11O207a Other components PART NO DESCRIPTION QTY E7400 72531 Fan belt 1 M46 EU ...

Page 48: ...MEMO MEMO M46 EU AU EEC인증용 02 indd 6 2017 03 10 오전 8 17 19 ...

Page 49: ... MAJOR SPECIFICATIONS 3 3 noise levels as perceived by the operator 3 6 VIBRATION LEVELS OF THE TRACTOR EXPOSITION TO VIBRATIONS 3 7 IMPLEMENT LIMITATIONS 3 8 Standard implement dimensions 3 8 SPECIFICATIONS M46 EU AU EEC인증용 03 indd 1 2017 04 27 오전 9 07 50 ...

Page 50: ... Overall width B 1 270 50 00 4 Overall height C1 1 899 74 76 5 Overall height C2 2 280 89 76 6 Wheel base D 1 400 55 12 7 Tread E1 930 36 61 8 Tread E2 870 34 25 9 Min ground clearance F 162 6 38 mm in A1 Overall length including weights and folded ROPS A2 Overall length excluding weights C1 Overall height with folded ROPS C2 Overall height with raised ROPS E1 Front wheel tread E2 Rear wheel tread...

Page 51: ...ngine gross power HP kW 26 0 19 4 PTO Power HP kW 20 5 15 3 Rated revolution rpm 3 000 Capacities Fuel tank L U S gal 25 5 6 75 Transmission oil L U S gal 13 0 3 4 Front axle oil L U S gal 2 0 0 5 Drive train Clutch Transmission Shuttle Infinite Main HST Range 2range High Low Speeds MAJOR SPECIFICATIONS M46 EU AU EEC인증용 03 indd 3 2017 04 27 오전 9 07 53 ...

Page 52: ...rake Wet disk type Differential lock Standard for rear axle Tires Agricultural Front Rear Industrial Front 18 x 8 5 8 R4 Rear 26 x 12 00 12 R4 Turf Front 18 x 8 5 8 R3 Rear 26 x 12 00 12 R3 Hydraulic system Pump capacity L min gpm 24 6 6 5 Steering Hydraulic Power Steering Hydraulic lift control Position control 3 point hitch SAE Category I M46 EU AU EEC인증용 03 indd 4 2017 04 27 오전 9 07 53 ...

Page 53: ...Rear Type Independent PTO shaft 1 3 8 6 splines Speed PTOrpm engine rpm 540 3 000 Mid optional PTO shaft 16 32 15 splines Speed PTOrpm enginerpm 2 200 3 020 Min turning radius with one rear wheel braked m feet 2 54 8 33 Weight with ROPS kg lbs 700 1 543 In compliance with A S A E standards M46 EU AU EEC인증용 03 indd 5 2017 04 27 오전 9 07 53 ...

Page 54: ...without load and when driving by in compliance with standard 2009 63 EC dBA Note Data supplied by the manufacturer approval values pending Tractors without Cabin Model Directive of The European Parliament and of the Council Noise level at the operator s ear according to 2009 76 EC Noise level in motion accord ing to 2009 63 EC CS2610 2003 37 EC 85 8 dB A 80 0 dB A M46 EU AU EEC인증용 03 indd 6 2017 0...

Page 55: ...stems are in good condition then adjust the seat to the operator s weight and size WARNING More information on Whole Body Vibration WBV on agricultural tractors can be found in more specific publications and the relative risks can be taken into account following the laws of the country In order to correctly estimate statistical values based on your daily work on the tractor a specific measure inst...

Page 56: ...the warranty NOTE Implement size may vary depending on soil operating conditions Item Model Tread max width Lifting Capacity max loading weight W0 24 in aft of hitch Front Rear ALL 930 mm 36 6 in 870 mm 34 3 in 318 kg 701 lbs Item Model Actual figures Trailer loading weight W3 Max capacity Implement weight W1 and or size Max Drawbar Load W2 ALL As in the following list shown on the next page 310 k...

Page 57: ...ng mower Max Cutting width 1 828 72 Aerator Max Width 1 828 72 Landscape rakes Max Cutting width 2 133 84 NOTE This is a sample of attachments commonly used Before purchasing or using any attachment on a DAEDONG product please review the specifications to determine if it is a compatible product Damages or failures due to improper use of compatibility issue will not be covered by warranty If you ha...

Page 58: ...MEMO MEMO M46 EU AU EEC인증용 03 indd 10 2017 04 27 오전 9 07 54 ...

Page 59: ...F EQUIPPED 4 14 4WD Engaged Indicator IF EQUIPPED 4 14 CRUISE LAMP OPTIONAL 4 14 Low Range indicator IF EQUIPPED 4 15 Neutral indicator IF EQUIPPED 4 15 High Range indicator IF EQUIPPED 4 15 OPERATING THE CONTROLS 4 16 HST RANGE GEAR SHIFT LEVER 4 17 Brake pedal 4 17 Parking Brake Lever 4 18 FRONT WHEEL DRIVE LEVER 4 18 Forward reverse driving pedals 4 19 Hand THROTTLE Lever 4 19 Differential Lock...

Page 60: ... 26 pto SHAFT cover cap 4 26 ACCESSORY SYSTEM 4 26 Cup Holder 4 26 TOOL BOX 4 27 tires Wheels and ballast 4 27 Inflation Pressure 4 28 tread 4 29 WHEEL TORQUE AND DIRECTION 4 29 Additional weight OPTIONAL 4 29 M46 EU AU EEC인증용 04 indd 2 2017 06 16 오후 1 06 45 ...

Page 61: ...iew 1 Seat 2 Steering Wheel 3 Fuel Tank Cap 4 Bonnet 5 Head Lamp 6 ROPS 7 Turn Signal Lamp 8 Fender 9 Top Link 10 PTO Shaft Cover 11 Crank Lifting Rod 12 Check Link 13 Draw Bar 14 Lower Link M46O401A M46 EU AU EEC인증용 04 indd 3 2017 06 16 오후 1 06 47 ...

Page 62: ...ting indication lamp on the dash board will turn on at the same time Pre heating more than 30 seconds consecu tively can reduce the preheat system s life M46O402A 1 Combination Switch 2 Key Switch 3 Hazard Lamp Switch MOUNTING LOCATION Key switch 1 Key Switch A Pre heat B Stop C ACC D ON E Start M46O403A M46 EU AU EEC인증용 04 indd 4 2017 06 16 오후 1 06 49 ...

Page 63: ...ed Temp Pre heating and indicat ing time T 40 0 sec 15 T 40 6 sec T 15 15 sec To start the engine place the range shift lever in the neutral position and PTO lever in the OFF position Then sit on the seat and turn the key switch to the START position IMPORTANT The pre heating operation will automatically be activated in this position D ON The automatic preheat operation is indicated by the glow pl...

Page 64: ...y if the oil pressure warning lamp does not go off after the engine is started The engine may be severely damaged If the battery charge warning lamp does not go off after the engine is started check the elec trical systems such as the alter nator for damage Continuing to use the engine under this condi tion can discharge the battery or damage other electrical devices CAUTION The ignition key is no...

Page 65: ... turn signal light The turn signal light lever is not the self return type Therefore make sure to return the lever manually after turning the vehicle The turn signal lamps can be op erated without the key inserted NOTE This switch can be used to warn other vehicles when malfunction oc curs in the tractor while driving on a public road Pressing this switch blinks the hazard lamp and returning it tu...

Page 66: ...sition The cruise function is not activated during reverse 1 Cruise Operation Switch A ON B OFF Cruise operation switch OPTIONAL M46O409A If the hazard lamps are turned on for an extended period of time while the engine is stopped the battery can be discharged Therefore use them only in emergency The hazard lamp can be oper ated without the key inserted CAUTION Never use the cruise control functio...

Page 67: ...d Speed Indicator 7 High Speed Indicator 8 Coolant Temperature Gauge 9 Hazard Lamp 10 High Beam Indicator 11 Glow Plug Indicator 12 Parking Brake Indicator 13 Battery Charge Warning Lamp 14 Engine Oil Pressure Warning Lamp 15 Hour Meter 16 Brake One Side Lamp 17 PTO Indicator 18 4WD Engaged Indicator 19 Quick Turn Lamp 20 Cruise Indicator 21 Differential Lock Indicator 22 Fuel Gauge 23 Coolant Tem...

Page 68: ...detailed instructions refer to Bleeding fuel system in the chapter Service It indicates the engine rpm that can drive 540 rpm of PTO speed For speedy and effective work adjust the work load so that the engine rpm is close to this mark The hour meter does not operate if the engine is stopped even though the key switch is in the ON position Make sure to use only correct fuel as the engine can be dam...

Page 69: ...ne but turned OFF after starting the engine If this lamp comes with buzzer on while driving stop the engine immediately and check the engine oil level If this lamp comes on even with the specified engine oil level have the tractor checked by your local KIOTI dealer or workshop immediately Engine oil pressure warn ing lamp M46O417A Make sure to control the work load so that the needle is not in the...

Page 70: ...s vis ibility For safe driving use the high beam head light only if necessary If the oil level is below the specified range the engine can seize The engine can be severely damaged if driving or operat ing the tractor with the engine oil warning lamp ON CAUTION If this warning lamp comes on while driving the charging system such as the alternator is malfunctioning Therefore turn off all electrical ...

Page 71: ... seconds It is recommended to start the engine as soon as this indica tor goes off for best starting perfor mance This indicator may not turn on if the engine is warm In this case the engine can be started without the preheat operation Parking brake warning lamp M46O419A When the parking brake is actuated the lamp lights ON If this indicator is ON even with the parking brake released have the trac...

Page 72: ...gement CRUISE LAMP OPTIONAL 1 Operating condition Turn on the cruise switch during driving Then the cruise lamp comes on 2 Deactivation condition When pressing the brake pedal turning off the cruise switch the cruise lamp goes off M46O451A set the PTO switch to the OFF position in order to start the engine CAUTION The durability of the axle can be deteriorated if only one brake pedal is depressed ...

Page 73: ... speed this lamp illuminates in green Neutral indicator IF EQUIPPED M46O423A If the range shift is in neutral posi tion this lamp illuminates in green High Range indicator IF EQUIPPED M46O425A If the range shift is at high speed this lamp illuminates in green M46 EU AU EEC인증용 04 indd 15 2017 06 16 오후 1 06 58 ...

Page 74: ...T Forward Pedal 5 HST Reverse Pedal 6 Range Gear Shift Lever 7 Differential Lock Pedal 8 3 point Hitch Lowering Speed Knob 9 Double Acting Lever A B 10 Lift Position Control Lever 11 PTO Clutch Lever 12 PTO Select Lever 13 Mower Deck Lever 14 Cruse Control Switch M46 EU AU EEC인증용 04 indd 16 2017 06 16 오후 1 07 00 ...

Page 75: ...t is to control braking of the rear wheels 2 For this tractor the left and right brake pedals are not separated 1 Brake Pedal M46O428A Never put the range shift lever into the high speed position during driving backward as it is dangerous to drive at a high speed Reduce the speed before mov ing this lever since it is very dangerous to switch the driv ing direction at a high speed Make sure to shif...

Page 76: ...ded in a hu mid area 2 When towing a trailer or using a loader 3 When working on a sandy surface M46O429A 4 When the tractor is pushed out by reaction from the implement during cultivating on a hard surface 5 When cultivating a field or driving over a bank Be sure to full stop the tractor before engaging or disengaging the 4WD If the vehicle is driven with the parking brake partially or com pletel...

Page 77: ...lling the hand throttle lever position completely out while pushing the lever position decelerates the engine The hand throttle lever is mainly used while working in a field Unlike a gas pedal these for ward reverse driving pedals act like a main speed shift in a mechanical tractor Therefore depress them deeper to obtain higher speed with lower torque and release them to obtain low er speed with h...

Page 78: ...ld 2 When it is hard to escape a soft or muddy field The differential lock should be engaged only while the driv ing clutch is engaged If the differential lock pedal does not move when depressing it try to depress it again after re leasing it When engaging the differential lock reduce the engine speed After engaging it accelerate the tractor Make sure to set the steering wheel in the straight ahea...

Page 79: ...g height is controlled by the height adjustment control lever The cutting height can be set to seven different heights Deck must be in the full up position before cutting height can be changed Do Not at tempt to change cutting height with deck in any other position than full up When gauge wheels are prop erly adjusted gauge wheels will not contact the ground Gauge wheels are not meant to continuou...

Page 80: ... wheel position CUTTING HEIGHT POSITION On control lever FRONT and REAR GAUGE WHEEL HEIGHT Ground to center of wheel 1 0 66 mm 2 60 in 1 5 78 mm 3 07 in 2 0 91 mm 3 58 in 2 5 104 mm 4 09 in 3 0 97 mm 3 82 in 3 5 109 mm 4 29 in 4 0 102 mm 4 02 in Most PTO devices gives the most effective results when in 540 10 rpm The tachometer has a mark that indicates 540 rpm for effective PTO opera tion Operati...

Page 81: ...pe Make sure to fasten the seat belt be fore driving M46O437A Always fasten the seat belt when the tractor has ROPS properly Otherwise never wear the seat belt WARNING Do not put a hand between the seat and the slides when ad justing the seat position You can get injured unexpectedly CAUTION The seat is equipped with a safety device that stops the engine when the driver s seat is not occupied If y...

Page 82: ...when lowering an implement WARNING When lifting and lowering the lift arm make sure to place the position control lever to the neutral position in order to stop the lift arm at the desired position IMPORTANT Make sure that there is no one around before lowering an implement WARNING lower a 3 point hitch implement To lower an implement move the lever forward To raise an implement move the lever bac...

Page 83: ... fluid to Port B while raising it sup plies hydraulic fluid to Port A Pushing the lever supplies the port A with hydraulic pressure while pulling it supplies the port B with hydraulic pressure For detailed information see Opera tion in Chapter 5 M46O448A 1 Quick Coupler Put the detent valve operating lever into the neutral position when the hydraulic implement is not in use If the detent valve is ...

Page 84: ...OPTIONAL pto SHAFT cover cap 1 PTO Shaft Cover 2 PTO Shaft Cap Use only the double mounting full type PTO cover The cover can be turned to the top to facilitate implement installation on the PTO spline shaft Make sure to install the PTO cap when the PTO is not in use M46O449A 1 Cup Holder The cup holder is installed to the left fender for driver s convenience ACCESSORY SYSTEM Cup Holder M46O441A M...

Page 85: ...ay and inflate as necessary A Insufficient B Standard C Excessive tires Wheels and ballast T85O530A T46w030a M46O442A Do not use tires larger or smaller than specified Do not disassemble or assem ble the tire If it is necessary to disassemble assemble the tire let a qualified service per son perform the work WARNING The tire rims can fall out of the tires Therefore stay out of their way when check...

Page 86: ...strial Keep the front tire pressure to maximum if maximum load is applied to the loader or front weight If tires with a different size from the ones already in use are installed con tact the KIOTI dealer for the front rear wheel speed ratio Improper front rear wheel speed ratio can result in excessive wear of the tires NOTE T46w031a Do not weld or apply heat to the tire rim or disc The tire can ex...

Page 87: ...cessary to change the tire specification or instal lation method WARNING Additional weight OPTIONAL Additional front weight 1 Additional Front Weight M46O445A If the loader is not installed attach a weight to the front frame of the trac tor as a safety measure If a heavy implement is installed at the rear or when towing a heavy trailer the front wheels may be lifted Add sufficient weight to keep s...

Page 88: ...ys check the tire inflation pressure and adjust it as necessary The front weights are available at the KIOTI Dealer For required number of weights consult your local KIOTI Dealer Max load 30 kg x 1 Pieces 60 lbs M46O450A Additional weight might be needed for transporting heavy implements Reduce the speed regardless of additional weight when driv ing on a bumpy or rough road with the implement lift...

Page 89: ...e is not filled with water and calcium solution suffi ciently a part of the ream is exposed resulting in corrosion For a tire with a tube fill it up to 90 of its level Additional liquid type weight The liquid injection should be performed only by a qualified service personnel For detailed information contact your local KIOTI Dealer NOTE If the liquid ballast is used inflate the tire 0 14 bar 2 psi...

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Page 91: ... 10 Folding the ROPS 5 13 Raising the rops to upright posi tion 5 14 Parking 5 15 Turning 5 16 Driving on slope 5 16 Cautions concerning paved road 5 17 precautions while driving on the road 5 18 loading into and unloading out of the truck 5 19 Power steering precautions 5 19 3 point hitch control system 5 21 Exterior hydraulic control sys tem OPTIONAL 5 23 M46 EU AU EEC인증용 05 indd 1 2017 03 10 오전...

Page 92: ...ion oil level Check the coolant level Clean the grill and radiator screen Check the air cleaner filter Check the brake pedal Check all dash gauges and indicators Check head lights tail lights and all working lights Check accessible wiring harness for any damage Check the seat belt and ROPS for damage Check all danger and warning labels Check fuel level Check all danger and warning decals Visually ...

Page 93: ...ractor at the max imum speed on a road 5 Never apply excessive load during work 6 Idle the engine at a low speed for 2 to 3 minutes before stopping it Driving a new tractor at a high speed or load can damage its overall dura bility Make sure to run the tractor at the proper work load and speed for the initial operation of 10 to 20 hours Initial operation OPERATING THE ENGINE STARTING THE ENGINE Sa...

Page 94: ...ake sure the parking brake is set 1 Depress the parking brake ped al and pull the lever up Check that the parking brake lamp on the gauge board illuminates 2 To release the parking brake press the brake pedals again 1 PTO Clutch Lever 2 Range Gear Shift Lever Hi N Lo 3 Forward Reverse Driving Pedal 1 Parking Brake Lever 2 Brake Pedal A Depressing B Pressing Up M46O446A M46O447A M46 EU AU EEC인증용 05...

Page 95: ... the attachment by pushing the position control lever foward 7 Set the hand throttle lever into the neutral position 1 Hand Throttle Lever Decrease Increase M46O431A M46O501A 5 Set range shift lever in the neutral position It cannot be started while the range gear or PTO is engaged M46 EU AU EEC인증용 05 indd 5 2017 03 10 오전 8 27 31 ...

Page 96: ...a function to keep the glow plugs activated for approx 15 seconds after the engine is started in order to enhance the engine combus tion performance and to reduce harmful emissions right after en gine start NOTE 9 Insert the key into the key switch and turn it ON and maintain it un til the preheat lamp is turned off In case of not enough auto pre heating hold the key in A Pre heat position for sev...

Page 97: ...y started stop the engine immedi ately and check the engine oil lev el If the engine oil level is proper contact your local KIOTI Dealer 2 If the charge warning lamp 3 does not go OFF in 4 to 5 sec onds after the engine is properly started it means that the battery is not being charged Have the charging system such as the bat tery and alternator serviced 3 Refer to Instrument panel in chapter 4 fo...

Page 98: ...stopping the engine 2 Depress the clutch pedal and put all shift levers in the neutral posi tion 3 Run the engine at the idle speed for approx 2 to 3 minutes and then turn the key switch to the OFF position to stop the engine T85O532A Warming up It is recommended always to warm up the engine before driving in or der to maintain the durability of the engine and prevent malfunction of the engine Bef...

Page 99: ...ischarged battery to a battery from another tractor or other extra battery 1 Start the engine and run it at a low speed and without load for approx 3 to 4 minutes 2 In cold weather increase the warming up time to 10 minutes 3 If it is very cold warm up the en gine for approx 15 minutes 4 The engine throttle can be open for 50 in order to shorten the warming up time 5 The engine is sufficiently war...

Page 100: ...he charging system such as the alternator OPERATING THE TRACTOR Driving 1 Check that the voltage of the dis charged battery is same as the voltage of the other tractor or ve hicle for jump start Specification for this tractor 12V 2 Check the length of the jump cable and position another tractor near the tractor with the discharged bat tery Then put all the shift levers in the neutral position appl...

Page 101: ...ct Do not wear the seat belt if the ROPS is not installed or folded WARNING 5 1 Hand Throttle Lever Decrease Increase H11O511a 1 Seat Belt 2 Wear the seat belt 3 Pull the position control lever back ward to raise the attachment 1 Position Control Lever A Lifting 4 Increase slowly the engine RPM from idle speed to medium speed M46 EU AU EEC인증용 05 indd 11 2017 03 10 오전 8 27 34 ...

Page 102: ...o do not put your hand on the shift lever while driving on a slope The tractor could roll down the slope CAUTION 5 Release the parking brake De press the brake pedal lightly to release 1 Parking Brake 2 Brake Pedal A Depressing B Pressing Down 6 Shift the range shift lever and de press the forward reverse driving pedal to move the tractor 1 Forward Reverse Driving Pedals 2 Range Shift Lever M46O44...

Page 103: ...OPS tightly with both hands and fold the ROPS slowly and carefully CAUTION You should always stop the engine remove the key and set the parking brake before raising or folding the ROPS Always perform such tasks from a safe and stable posi tion at the rear of the tractor CAUTION 5 1 Grip Bolt 2 Set Pin 1 Pull the set pin forward Folding the ROPS M46O507A 2 Fold the ROPS 1 ROPS M46O508A M46 EU AU EE...

Page 104: ...he seat belt It can be dangerous in case of tractor rollover CAUTION Raising the rops to upright position 1 Pull the set pin forward 2 Raise ROPS to the upright position 3 Align it to the groove and pull the set pin to release it 1 Grip Bolt 2 Set Pin 3 Align it to the groove and pull the set pin to release it 4 Fix the ROPS with the grip bolt M46O509A M46O510A 1 Grip Bolt 2 Set Pin M46O507A M46 E...

Page 105: ...ft levers in the neutral posi tion and apply the parking brake firmly 5 When parking the tractor on a slope stop the engine with the parking brake applied and engage the low speed gear Also put the shuttle shift lever into the forward driving position on an uphill and into the reverse driving position on a downhill The brake disc can be rap idly worn if you drive with the parking brake applied Nev...

Page 106: ...ractor is com pletely stopped and the park ing brake is firmly applied Do not park the tractor on tall grass or hay If grass or hay touches the muffler it can cause fire IMPORTANT Unlike a gas pedal these HST pedals act like a main speed shift in a mechanical trac tor Therefore depress them deeper to obtain higher speed with lower torque and release them to obtain lower speed with higher torque Fo...

Page 107: ...erning paved road 1 Make sure that the left and right pedals are connected 2 Go in and out of the cultivated land at a right angle 3 Enter and exit the field by driving the tractor at a right angle to the bank 4 When going up lower the imple ment not to let the front wheel rise Raise the implement as soon as the front and rear wheels are over the bank T85O536A 5 It is recommended to use the 4WD an...

Page 108: ...de on the tractor unless a pas senger seat is installed WARNING 1 Brake Pedal M46O512A 1 When you change the driving di rection on the road let other car know your direction by using the directional signals 2 When you meet another car in the opposite direction in the night let the light be directed to the ground so as it will not interrupt the other driver s view 1 Direction Indicator Rear M46O512...

Page 109: ...ut halfway step on the brake pedal at once and then take away the pedal slowly to reach the road After that start the engine again to go up yyyO186a Power steering precau tions M46O514A 1 Power Steering Handle 1 The power steering function is acti vated only while the engine is run ning However the steering wheel becomes slightly difficult when the engine is running at a low speed The steering whe...

Page 110: ...es such as racks and pinions are not installed to the tractor This function pre vents the steering wheel from returning to its original position by the resistance applied to the front wheels which are hydrauli cally not mechanically linked to the steering wheel Therefore the angle of the KIOTI emblem on the center of the steering wheel may differ occasionally which is normal NOTE wheel operation c...

Page 111: ...at a low speed If malfunction occurs while driv ing on a road stop the tractor in a safe place and service it If it is not possible to move the tractor set a warning triangle behind the tractor Otherwise an rear end accident may occur The center of gravity of the trac tor is higher compared to other common vehicles so the pos sibility of a roll over accident is very high Be extra careful when driv...

Page 112: ... point hitch 2 Pushing the lever forward lowers the lower link while pulling the le ver backward lifts the lower link 3 The height of the lower link is pre cisely controlled proportional to the position of the lever 4 The lower link is lifted by the hy draulic energy of the tractor while it is lowered by potential energy of its own weight Therefore the implement cannot be lowered by the hydraulic ...

Page 113: ... 5 1 Double Acting Valve Llever Self Reurn Type A Port A Single Acting B Port B M46O516A Exterior hydraulic control system OPTIONAL Double acting valve lever KIOTI supplies two types of the double acting valves by region self return type and detent type For the self return type double act ing lever it returns to its original position to block the hydraulic fluid when it is pushed pulled and then r...

Page 114: ...ic pressure is properly supplied to the cylinder However when the hydrau lic pressure is released the cylinder is contracted only if there is outer force such as potential energy Single acting and double acting Cylinder 1 Single Acting Cylinder A External Load H11O585A 1 Double Acting Cylinder H11O586A 3 When the cylinder is contracted the hydraulic fluid returned from the cylinder is drained to t...

Page 115: ...stem 4 Open the dust proof cover of the female coupler of the tractor and insert the male coupler of the im plement A clicking sound is heard when the couplers are engaged 5 Pull the hydraulic hose of the im plement to check that the couplers are properly connected 6 Start the engine and check the op erating status and leakage Disconnection 1 Make sure to stop the engine be fore disconnecting impl...

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Page 117: ...for 3 point hitch elements 6 5 Adjustment of LIFT ROD 6 6 Adjustment of Top link 6 6 Adjustment of stabilizer 6 7 Draft hitch and trailer 6 7 PTO PTO shield guard 6 9 INSTALLING PTO SHAFT 6 9 Handling loader 6 11 FIXATION POINTS FOR ATTACHMENT 6 12 Driving on slope 6 13 Joystick lever 6 14 HPL VALVE 6 17 M46 EU AU EEC인증용 06 indd 1 2017 04 26 오전 11 41 47 ...

Page 118: ...o lift the lower link pull the lift control lever backward and stop the engine 1 Lift 2 Connection Linkage M46O612A 3 Roll the mower deck under the tractor and position for connection to the lift linkage M46O611A When rolling the mower deck under the tractor be very care ful not to strike the hydraulic filter with the mower deck IMPORTANT M46 EU AU EEC인증용 06 indd 2 2017 04 26 오전 11 41 48 ...

Page 119: ...e deck using the spring loaded han dle 1 Spring Loaded Handle 2 Rear Linkage M46O614A 6 Connect the front linkage to the mower deck using the spring load ed handle Connect the opposite end of the front linkage to the trac tor using the spring loaded handle 1 Front Linkage 2 Spring Loaded Handle 3 Loaded Handle M46O615A M46 EU AU EEC인증용 06 indd 3 2017 04 26 오전 11 41 49 ...

Page 120: ...of the PTO shaft tubes when the shaft is extended to its maximum working length between the tractor and the piece of equipment Also make sure there is 76mm 3 inches of clearance between the shaft tube ends and the universal joints at both ends when the PTO shaft is at its shortest work ing length between the tractor and the piece of equipment If not DO NOT USE the PTO shaft and contact a KIOTI dea...

Page 121: ... to the desired mower position lower the position lever and place the lever in the neutral posi tion M46O601A Operation tip for 3 point hitch elements 1 Top Link 2 Crank Lifting Rod L 3 Crank Lifting Rod R 4 Check Link 5 Lower Link 6 Drawbar M46 EU AU EEC인증용 06 indd 5 2017 04 26 오전 11 41 51 ...

Page 122: ...Top link Stop the engine and lower the attachment to the ground prior to disconnecting the lift rod from the lower link Check that the attachment has proper support and that there s pres sure remaining in the hydrau lic system to remove the lift rod holding the pin To elimi nate the remaining pressure move the hydraulic adjusting lever back and forth several times WARNING When there is no implemen...

Page 123: ...ained 3 Fit the pin to the fixed hole for nor mal operation and long hole mov ing for draft work C56O174a Draft hitch and trailer 1 Draw Bar The draw bar is used to pull an im plement such as a trailer This trac tor is equipped with a fine draw bar Make sure to check the max towing weight of the trailer and max vertical load that can be applied to the draw bar M46O605A When using an implement that...

Page 124: ...nly Make sure that there is no body or not obstacle between tractor and trailer WARNING Type according to Appendix 1 to Annex XXXIV to Com mission Delegated Regulation EU 2015 208 No swivel clevis mechanical coupling Make Daedong Kioti Manufacturer s type designation T2558 EU type approval mark or number N A Maximum horizontal lload D Value 2 tonnes Maximum permissible vertical load on the couplin...

Page 125: ... is properly seated to the groove of the PTO shaft 1 PTO Shaft PTO type Nominal diameter Number and type of splines Nominal PTO rated rotational frequency Recommended PTO power at rated engine speed kW 1 35 6 straight splines 540 Up to 15 3 Specification PTO sheild guard Category Regulation T1 Compliance with ISO 500 1 1 PTO Shaft Cover 2 PTO Shaft Cap Before you install the some kind of implement...

Page 126: ...n neutral and that the parking brake is applied Surrounding parts should not interfere with the tractor PTO and PTO shaft Before starting up any PTO driven implement hitched to the three point linkage lift the implement to its full height and check that at least 1 4 of the total length of the telescopic section of the drive shaft is engaged WARNING M55O626A Refer to the chart below when install in...

Page 127: ...ormation about instal lation and use of the front loader refer to the separate manual for the loader Check the transmission fluid level and add fluid as neces sary after installing an attach ment or implement related to the hydraulic fluid such as a loader or backhoe and driving the tractor for a test IMPORTANT M46 EU AU EEC인증용 06 indd 11 2017 04 26 오전 11 41 57 ...

Page 128: ...id mower installation section Back hoe installation section Front loader installation section When you do install the front loader certainly mount the bolt for mounting bracket at indicated point WARNING M46 EU AU EEC인증용 06 indd 12 2017 04 26 오전 11 41 58 ...

Page 129: ...wnhill H11O556A Driving on uphill H11O557A Driving on downhill When unloaded bucket and rear ballast are installed To avoid injuries Keep the loader arm as low as possible when driving on a slope WARNING When driving on downhill with an empty bucket and rear ballast in keep the higher end of the tractor heavier In other words drive forward on uphill and backward on downhill M46 EU AU EEC인증용 06 ind...

Page 130: ...lowered on the ground Otherwise the tractor can become unstable leading to an unexpected accident such as roll over WARNING stalled keep the rear ballast toward the higher level of the ground In other words drive backward on uphill and forward on downhill Use the 4WD to increase friction when driving on a slope with a load ed bucket and rear ballast installed Set the bucket and implement high on a...

Page 131: ...d one position further from the down position When the lever is in this position the boom moves up and down freely along the surface of the ground as the hydraulic line is opened from the valve to the boom cylinder This function is useful when removing soft objects on hard ground For example when removing snow or sand on an paved road or removing night soil on the ground in a stall M46O608A M46O60...

Page 132: ...ect ing the hydraulic hose coupling from the loader lower the boom onto the ground stop the en gine and move the joystick lever front and back left and right for several times to remove residual pressure in the hydraulic hose IMPORTANT 5 Down roll back The boom can be lowered and the bucket can scoop up by operat ing the joystick lever to the front left position 10 o clock position However the ope...

Page 133: ...lic fluid may be sprayed on your skin or eyes lead ing to a severe injury or even death To check leakage use a board and wear protective gloves and goggles If your eyes come into contact with the hydraulic fluid see your doctor immediately Never try to disconnect the tube and quick coupler while the tractor and implement are in operation Release the pres sure by operating the lever after the engin...

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Page 135: ...c J 7 13 Checking Seat Belt and ROPS K 7 13 Changing engine oil and replac ing filter L 7 14 Replacing transmission fluid and filter M 7 16 Changing front axle case oil N 7 18 Adjusting Brake Pedal O 7 19 Lubricating Grease Fittings P 7 20 Checking Wheel Bolt nut Torque Q 7 21 REPLACING Air Cleaner Primary Element T 7 21 Checking Fuel Lines U 7 22 BLEEDING FUEL SYSTEM AK 7 23 Adjusting fan belt te...

Page 136: ... air intake filter 7 30 Flush cooling system and changing coolant AJ 7 32 Anti freeze 7 33 Replacing Fuse aN 7 34 slow blow fuse aP 7 36 Replacing bulb aQ 7 36 MAINTENANCE M46 EU AU EEC인증용 07 indd 2 2017 04 25 오후 4 59 54 ...

Page 137: ...xed coolant as needed F G AH Seat belt Check the condition of seat belt and mounting hardware Repair or replace as needed Tires Check for wear damaged tires and ensure for proper sized tires and correct air pressure Parking brake Check operation and have dealer adjust if required Clean pedal Clean brake pedal travel control pedal H General items Check for loose or broken parts damaged operator cab...

Page 138: ...transmission fluid Change M Check D 4 Front axle oil Change N 5 Front axle pivot Adjust 6 Engine start system Check 7 Greasing Apply P 8 Wheel bolt torque Check Q 9 Battery condition Check 3 W 10 Air cleaner element Check T Clean 1 T AF Replace 2 11 Fuel filter element Replace S 12 Fan belt Air con belt Adjust 3 V AB 13 Clutch pedal free play Adjust O 14 Brake pedal free play Adjust R M46 EU AU EE...

Page 139: ...k AA Replace 17 Fuel line Check U Replace 18 Intake air hose Check X Replace 3 19 PTO shaft and guard con dition Check 20 3 point hitch and drawbar condition Check 21 Secure pins Check 22 Tire pressure and damage check for damage wear Check 23 Parking brake condition Check 24 Toe in Adjust Y 25 Engine valve clearance Adjust AE 26 Fuel injection nozzle injection pressure Check M46 EU AU EEC인증용 07 i...

Page 140: ... 2 Every year or every 6 times of cleaning 3 Replace only if necessary The items listed above marked are registered as emission related critical parts by KIOTI in U S EPA ex haust emission standard non road emission regulation As the engine owner you are responsible for the performance of the required maintenance on the above instruction The components that have major impact on the tractor perform...

Page 141: ...W40 4 Transmission oil 13 3 4 Daedong UTF 55 Shell Donax TD Exxonmobil Mobilfluid 424 Exxon Hydraul 560 BP Tractran UTH 5 Front axle oil 2 0 0 53 SAE 90 gear oil or better or same as T M oil 6 Apply grease Front axle support Brake pedal Brake lever Top link holder Control lever As needed or check daily SAE Multi purpose type grease Check the oil level regularly Correct the oil level if needed befo...

Page 142: ...not apply excessive force to the handle to fix it The hood can be damaged 1 The side covers LH RH should be removed in order to access the engine components 2 Unscrew 2 mounting bolts and re move the side cover M46O702A M46O703A Be careful not to trap your fingers when closing the side cover Never open the side covers while the engine is running CAUTION If noise is heard from the hood during drivi...

Page 143: ...he engine be fore refueling Dirt or sand contaminate in fuel may cause the fuel injec tion pump to malfunction use the strainer when refuelling CAUTION Do not permit dirt or trash to get into the fuel system Be careful not to let the fuel tank become empty otherwise air will enter the fuel system necessitating bleeding before next engine start Be careful not to spill fuel dur ing refueling should ...

Page 144: ...in range Checking Transmission Fluid Level D 5 Pull out the oil dipstick clean it and then insert it into its original position Then pull it out again and check if the oil level is within the specified range 6 If the oil level is too low add some new oil so that the level is within the allowable range Refer to Replacing transmission fluid and filter in the chapter Service M46O705A If oil level is ...

Page 145: ...e specified range 5 If the oil level is too low add some fresh oil so that the level is within the allowable range Refer to Lu brication in the chapter Service 1 Oil Dipstick A Upper Limit B Lower Limit M46O708A To avoid personal injury Be sure to stop the engine be fore checking the oil level CAUTION 2 Park the tractor on level ground and lower implement 3 If the engine was just running wait for ...

Page 146: ...ecking Coolant Level F 3 The tractor is furnished with a mix ture of anti freeze and water in a ratio of 50 50 which is usable in any season M46O709A When using oil of different maker or viscosity from the previous one remove all of the old oil Never mix two dif ferent types of oil Do not start the engine when the oil level is below specifica tion Wipe the oil dipstick with a clean cloth or tissue...

Page 147: ...at Belt and ROPS K 1 Always check condition of seat belt and ROPS attaching hardware before operating tractor 2 Replace if damaged To avoid accidents Be sure to stop the engine be fore removing the screen CAUTION CHECKING BRAKE PEDALS H 1 The brake pedals should be in spected for free travel and smooth operation 2 You should adjust these pedals if an incorrect measurement is found See maintenance ...

Page 148: ...orque 1 Park the tractor on level ground and start the engine to warm it up 2 Stop the engine apply the parking brake and remove the drain plug 3 To drain the used oil remove the drain plug at the bottom of the en gine and drain the oil completely into the oil pan All the used oil can be drained out easily when the engine is still warm 4 Remove engine oil filler cap to al low easy draining of engi...

Page 149: ...d skin cancer If skin contact is made wash thoroughly with soap or hand cleaner as soon as possible Keep the used oil out of reach of children WARNING To avoid personal injury Be sure to stop the engine before changing the oil or re placing the filter Check the engine oil level be fore every operation of the tractor If the engine oil is insuf ficient the engine can be dam aged and this is not cove...

Page 150: ... a level ground and start the engine to warm it up 2 Stop the engine apply the parking brake and remove the drain plug 3 To drain the used fluid place the oil pan under the transmission case and turn the drain plug coun terclockwise to drain the fluid com pletely If the fluid does not flow out freely unscrew the plug on the side of the hydraulic cylinder on the left of the top link bracket to faci...

Page 151: ... is acceptable within range M46O705A 1 Air Bleeding Plug M46O715A To avoid personal injury Be sure to stop the engine before changing the fluid or replacing the filter Cool down the fluid sufficient ly You can get burnt by hot fluid CAUTION To prevent serious damage to the hydraulic system use only a KIOTI genuine filter Do not operate the tractor im mediately after changing the transmission fluid...

Page 152: ...on in the chapter Service 5 Tighten the oil filler plug and oil check plug after replenishment 6 Check the oil level after 15 min utes and add oil as necessary 1 Oil Check Plug M46O745A Oil capacity 2 0 L 0 53 U S gal ing plug at the front axle case and drain the oil completely into the oil pan 2 After draining reinstall the drain plugs 3 Remove the oil filler plug and oil level check plug commonl...

Page 153: ...ollows 1 Release the parking brake 2 Slightly depress the pedals and measure the free travel at the top of the pedal stroke 3 Release the pin and turn the turn buckle to adjust the brake pedal 1 Pin 2 Turn Buckle M46O718A Proper brake pedal free travel A 20 30 mm 0 8 1 2 in Keep the free travel in the right and left brake pedals equal To avoid personal injury Stop the engine and chock the wheels b...

Page 154: ... hours of operation or whenever nec essary and record the operating time when applying it 1 HST Pedal Lubricating Grease Fittings P 1 Front Bracket Axle Pivot 1 Main Shaft Joint 1 4WD Joint M46O719A M46O720A M46O721A M46O722A 1 Brake Shaft M46O746A M46 EU AU EEC인증용 07 indd 20 2017 04 25 오후 5 00 04 ...

Page 155: ...le ment Never apply oil 2 Dust should not accumulate in the dust cap or element Remove and clean the dust cap and the ele ment every week If the tractor is operated in extremely dusty condi tions daily inspection is required 3 Do not touch the filter element except in cases where cleaning is required REPLACING Air Cleaner Pri mary Element T M46O724A To avoid personal injury Never operate tractor w...

Page 156: ... lubricant onto the threads and securely tighten it 2 The fuel pipe is made of rubber and ages regardless of period of service Change the fuel pipe to gether with the hose clamps every two years and securely tighten M46O725A The air cleaner will only fulfill its function if it is correctly and regularly maintained A poorly maintained air cleaner will mean loss of power ex cessive fuel consumption ...

Page 157: ... M46O726A BLEEDING FUEL SYSTEM AK This tractor is equipped with the au tomatic bleeding function Therefore when there is no fuel left in the tank keeping the ignition switch in the ON position for 30 seconds after adding fuel bleeds the system auto matically Then the engine can be started by turning the ignition switch to the START position Stop the engine when check ing the items above The fuel p...

Page 158: ...used bat tery clean its terminals and the end of the cable Battery W PrecautionS for handling M46O727A 2 Check the electrolyte level and add distilled water if necessary 3 Check the battery and cable for damage and corrosion 4 Apply grease to the terminals and cable end in order to prevent cor rosion The battery gas can explode Do not expose the battery to flames or sparks It may cause a fire The ...

Page 159: ...amount of electrolyte 2 To slow charge the battery connect the battery positive terminal to the charger positive terminal and the negative to the negative and then recharge in the standard fashion 3 Boost charging is only for emer gencies It will partially charge the battery at a high rate and in a short time Failure to do this will shorten the battery s service life 4 When the battery is discharg...

Page 160: ...gine when the battery is frozen Try to warm it up first If the battery is not securely installed the battery case and electrolytes could be damaged by vibration To prevent the battery acid from contacting the terminals apply grease around the battery terminals and connections CAUTION 1 When storing the tractor for a long period remove the battery from tractor store in a dry place out of direct sun...

Page 161: ...ire beads center at front of tire and hub height 5 Measure distance between tire beads at the rear of tire and hub height Readjustment 1 Tie Rod Lock Nut 2 Tie Rod M46O730A 1 Loosen the lock nut and turn the turnbuckle to adjust the rod length until the proper toe in measure ment is obtained 2 Check the toe in value after the tie rod is adjusted 3 Adjust it again if necessary 6 Front distance shou...

Page 162: ...in the event the coolant temperature reach es the boiling point what is called Over heating 1 Stop the machine in a safe place and keep the engine idling 2 After 5 minutes of unloaded idling shut the engine down 3 Keep yourself away from the trac tor for another 10 minutes or until steam has stopped blowing out of the engine 4 Make sure that there is no danger and repair the cause of the over heat...

Page 163: ... and air cleaner housing for damage 1 Filter 2 Cap 3 Evacuator Valve Replacing air cleaner filter aF 2 Unscrew the air cleaner clip and remove the cover 3 Clean the inside of the air cleaner housing by blowing compressed air through it 4 Replace the filter and check the housing for damage 5 Install the cover and fix it with the clip M46O724A Use only a genuine KIOTI fil ter Use of a non recommend ...

Page 164: ... either direct or indirect for applica tion of special filters and or changes to the air intake sys tem of the cab Every change to the cab intake system can result in a health hazard for the operator and significantly alter the perfor mance of the air conditioning system In any case the cab is not guaranteed as perfectly dust tight Always wear individual protec tions when working in particu larly ...

Page 165: ...to the protective grille otherwise your cab s filter will be irreparably dam aged WARNING 1 1 TG1O753A Remember that the cab filter is not suitable for chemicals in general Absolute protection against these products can therefore only be achieved by taking the precautionary mea sures required by the degree of harmfulness of the actual products used This latter precaution must be strictly observed ...

Page 166: ...ul products used WARNING Flush cooling system and changing coolant AJ 1 Drain Cock 1 Stop the engine and let it cool 2 To drain coolant unscrew the drain cock under the injection pump and open the radiator cap 3 After all coolant is drained close the drain cock 4 Fill with clean water and cooling system cleaner 5 Follow the cleaner manufacture s instruction 6 Install the radiator cap securely M46O...

Page 167: ...o be removed follow the caution above and securely retighten the cap Use clean fresh water and anti freeze to fill the reservoir tank If the coolant leaks contact your local KIOTI Dealer IMPORTANT Anti freeze At 760 mmHg pressure atmo spheric A higher boiling point is obtained by using a radiator pres sure cap This tractor is filled with 50 of eth ylene glycol at factory If the anti freeze has bee...

Page 168: ...ner Do not use radiator cleaning agents when anti freeze has been added to the cooling water Anti freeze contains an anti corrosive agent which will react with the radiator cleaning agent forming sludge which will affect the engine parts NOTE Fuses protect the tractor electrical system from potential damage A blown fuse indicates that there is an overload or short somewhere in the electrical syste...

Page 169: ...s blown replace it with a new fuse with same capacity Make sure it is firmly installed 4 Install the fuse box cover Never use a fuse with the ca pacity higher than specified on the fuse box cover If using a faulty fuse steel wire or foil the electrical de vice can be damaged or even can catch a fire WARNING If the replaced fuse blow it is probable that the wiring system is faulty In this case cont...

Page 170: ...ved slow blow fuse can damage elec trical systems in the tractor severely Refer to the chapter Trouble shooting in this manual or contact your local KIOTI Dealer for specific information dealing with electrical prob lems IMPORTANT Replacing bulb aQ The bulb and capacity used in this tractor are listed in the blow table No Bulb Capacity 1 Head lamp 12V 55W 2 Turn signal lamp 12V 21W M46 EU AU EEC인증...

Page 171: ...nd open the hood M46O739A 1 Cover 2 Disconnect the connector 3 Open the cover M46O740A 4 Turn the spring counterclockwise to remove the bulb and replace it with a new one 5 Installation is carried out in reverse order of removal 1 Spring M46O741A M46 EU AU EEC인증용 07 indd 37 2017 04 25 오후 5 00 13 ...

Page 172: ...nded bulb can cause a fire The head lamps can temporar ily be fogged due to rain or car wash This is because of the temperature difference be tween the inside and outside of the lamp which is normal CAUTION M46O742A Turn signal lamp rear 1 Turn Signal Lamp 1 The turn signal lamp is installed on the rear fender 2 Unscrew the lens mounting bolt to remove the lens 1 Bolt M46O743A M46 EU AU EEC인증용 07 ...

Page 173: ...he bulb life can be shortened by finger prints dust and moisture or the bulb even can be broken Clean it with soft cloth The halogen bulb contains compressed gas so it can ex plode if dropping or scratch ing it Therefore never use a bulb if it is scratched or was dropped CAUTION When separating the cover by prying it OFF with a screw driver be careful not to dam age it Before replacing a bulb make...

Page 174: ...MEMO MEMO M46 EU AU EEC인증용 07 indd 40 2017 04 25 오후 5 00 14 ...

Page 175: ...8 8 Tractor storage 8 2 Daily storage 8 2 Long term storage 8 2 Using tractor after storage 8 3 Usage and disposal 8 4 STORAGE AND DISPOSAL M46 EU AU EEC인증용 08 indd 1 2017 03 10 오전 8 51 00 ...

Page 176: ...tractor in winter season in order to prevent the radiator from freezing 5 Remove the ignition key and store it separately Follow the instructions below if the tractor is not to be used for a long period of time max 1 year This is to operate the tractor again with minimum preparation after long term storage Repeat this procedure if the tractor hasn t been used for one year 5 Change the engine oil a...

Page 177: ...hock the frame in order to re move the weight from the tires 18 Set all control systems to neutral position 19 Plug any open exhaust pipes 20 Attach a tag onto the tractor to inform the storage condition of the tractor 1 Check the tire air pressure and in flate the tires if they are low 2 Install a fully charged battery 3 Check the fan belt tension 4 Check all fluid levels Engine oil transmission ...

Page 178: ...perly according to the appli cable regulations 2 Never leave or discard the expired tractor or implement without dis cretion on your own but contact your local KIOTI Dealer to dispose it according to the regulations 3 Avoid working under high load as it can cause excessive exhaust gases which is harmful to the en vironment 10 Start the engine release the parking brake and check the brake condition...

Page 179: ...9 9 Engine Troubleshooting 9 2 Tractor Troubleshooting 9 4 TROUBLESHOOTING M46 EU AU EEC인증용 09 indd 1 2017 03 10 오전 8 51 15 ...

Page 180: ...er and fuel injection pump to eliminate all the air in the fuel system Thick carbon deposits on orifice of injection nozzle This is caused when water or dirt is mixed in the fuel Clean the nozzle injection piece being careful not to damage the orifice Check to see if nozzle is working properly or not if not install a new nozzle Valve clearance is wrong Contact KIOTI dealer Engine oil become thick ...

Page 181: ...a workshop If any terminal is loose or corroded clean or fix it firmly 2 When output is insufficient Valve out of adjustment Contact KIOTI dealer Air cleaner is dirty Clean or replace the element at every 100 to 200 hours of operation Fuel injection pressure is wrong Contact KIOTI dealer 3 When color of exhaust is specially bad Fuel is of extremely poor quality Select good quality fuel Temperature...

Page 182: ... brake return spring is damaged Replace it Grease is insufficient on each mating surface Remove rust and apply grease 3 Steering wheel is not operating properly Steering wheel is heavy or vi brate The toe in is incorrect Adjust it again The tire inflation pressure is different Inflate the left and right tires into the specified pressure Each connection is loose Re tighten each connection and repla...

Page 183: ... the specified level There is air in the intake pipe Bleed the pipe The oil filter is clogged Replace it The hydraulic filter valve and cylinder are malfunctioning Contact KIOTI dealer 3 point hitch vibrates by itself Each sensor malfunctioning Contact KIOTI dealer Select the highest top link hole 5 Electric system is faulty Headlamps cannot be turned on or are dim The fuse is blown Check the wiri...

Page 184: ...d Repair or replace it Turn signal lamps do not blink The bulb is blown Replace it The blinking device is faulty Repair or replace it The ground and terminal wirings are poorly contacted Check and clean them Work lamps do not come on The bulb is blown Replace it The ground and terminal wirings are poorly contacted Check and clean them If you do not find the cause of trouble consult your dealer for...

Page 185: ...10 10 INDEX INDEX 10 2 M46 EU AU EEC인증용 10 indd 1 2017 03 10 오전 8 58 16 ...

Page 186: ... 4 12 BATTERY INSPECTION 7 25 Belts and rubber parts 2 5 BLEEDING FUEL SYSTEM AK 7 23 Brake pedal 4 17 C Cautions concerning paved road 5 17 Cautions for decal maintenance 1 31 Changing engine oil and replacing filter L 7 14 Changing front axle case oil N 7 18 Check and clean cab air intake filter 7 30 Checking and adding fuel C 7 9 CHECKING BRAKE PEDALS H 7 13 Checking Coolant Level F 7 12 Checki...

Page 187: ...ever OPTIONAL 4 25 Double acting valve lever 5 23 Draft hitch and trailer 6 7 Driving 5 10 Driving on slope 5 16 Driving on slope 6 13 E Engine check lamps 5 7 Engine coolant temperature gauge 4 11 Engine number 2 2 Engine oil pressure warning lamp 4 11 Engine Troubleshooting 9 2 Essential replacement parts 2 4 Exterior hydraulic control system OP TIONAL 5 23 Exterior view 4 3 External dimensions ...

Page 188: ...S 3 8 Implements and attachments 1 23 INDEX 10 1 Inflation Pressure 4 28 Initial operation 5 3 INSTALLING PTO SHAFT 6 9 Instrument panel 4 9 J Joystick lever 6 14 JUMP STARTING the engine 5 9 K Key switch 4 4 L Lifting Arm Lower Link Speed Control Lever 4 25 loading into and unloading out of the truck 5 19 Long term storage 8 2 Low Range indicator IF EQUIPPED 4 15 LUBRICANTS 7 7 Lubricating Grease...

Page 189: ...ower steering line AA 7 28 Power steering precautions 5 19 Precautions before operation 1 2 Precautions before operation 2 1 Precautions during operation 1 9 PrecautionS for handling 7 24 precautions while driving on the road 5 18 PRE OPERATION 5 2 Production number 2 2 PTO PTO shield guard 6 9 PTO CLUTCH LEVER 4 22 PTO Indicator IF EQUIPPED 4 14 pto SHAFT cover cap 4 26 PTO SHIFT LEVER 4 21 R Rai...

Page 190: ...TIONS 3 1 Standard implement dimensions 3 8 STARTING THE ENGINE 5 3 stopping the engine 5 8 STORAGE AND DISPOSAL 8 1 T Tachometer HOUR METER INDICATOR 4 10 Tips for breaking in 5 3 tires Wheels and ballast 4 27 TOOL BOX 4 27 Tractor storage 8 2 Tractor Troubleshooting 9 4 Transmission number 2 2 tread 4 29 TROUBLESHOOTING 9 1 Turn Signal Lamp 4 13 Turn signal lamp rear 7 38 Turn signal light switc...

Page 191: ...ing the tractor 1 13 When loaded bucket and rear ballast are installed 6 13 When operating the PTO 1 15 When parking the tractor 1 15 When starting the engine 1 9 When unloaded bucket and rear ballast are installed 6 13 When using the 3 point hitch 1 16 M46 EU AU EEC인증용 10 indd 7 2017 03 10 오전 8 58 16 ...

Page 192: ...M46 EU AU EEC인증용 10 indd 8 2017 03 10 오전 8 58 16 ...

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