Daedong DSC48, Workshop Manual

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Apr. 2007
2
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DSC48
417W296A
417W295A
► PISTON RING END GAP
1. Push the piston ring into the cylinder's lower side.
2. Measure the ring gap with a feeler gauge.
3. If the gap exceeds the allowable limit, replace the pis-
ton ring.
► PISTON RING CLEARANCE
1. Clean the rings and ring grooves. And install each ring
into its groove.
2. Measure the clearance between the ring and groove
with a feeler gauge.
3. If the clearance exceeds the allowable limit, replace the
piston ring.
4. If the clearance still exceeds the allowable limit after
replacing the ring, replace the piston.
► CONNECTING ROD ALIGNMENT
1. Remove the crank pin bearing and install the connect-
ing rod cap.
2. Install the piston pin in the connecting rod small end.
3. Install the connecting rod on the connecting rod align-
ment tool.
4. Put a gauge over the piston pin and move it against the
face plate.
5. Measure the space between the gauge pin and face
plate.
6. If the measurement exceeds the allowable limit, replace
the connecting rod.
417W297A
Factory spec. Allowable limit
2nd ring /
oil ring
0.25 ~ 0.40 mm
0.010 ~ 0.016 in.
1.25 mm
0.049 in.
Top ring
0.15 ~ 0.30 mm
0.006 ~ 0.012 in.
1.25 mm
0.049 in.
Factory spec. Allowable limit
2nd ring
0.04 ~ 0.08 mm
0.002 ~ 0.003 in.
0.15 mm
0.006 in.
Oil ring
0.02 ~ 0.06 mm
0.001 ~ 0.002 in.
0.15 mm
0.006 in.
Factory spec. Allowable limit
-
0.05 mm
0.002 in.