4‐42
Engine
Inspect the shift forks
1.
Shift fork follower (1)
2.
Shift fork pawl (2)
Look for scoring, bends, wear or
damage.
3.
Guide bar
Roll the guide bar on a flat surface.
Look for bends.
Do not attempt to straighten a bent
guide bar.
4.
Shift fork movement on
the guide bar.
Look for smooth movement.
If replacement is necessary, replace as a
set
.
•
Springs
Look for cracks or damage.
•
Shift drum
Inspect the grooves
Look for scratches, wear or
damage.
•
High wheel gear and middle
drive gear
Check gear teeth
Look for discoloration, pitting or
wear.
Mated dogs
Look for rounded edges, cracks or
missing portions.
Gear movement
Look for smooth movement.
Cir clips
Look for bends, looseness or
damage.
Summary of Contents for Challenger 550
Page 1: ...SERVICE MANUAL Challenger 550 750...
Page 53: ...550 UV Engine Specifications 2 12...
Page 54: ...550 UV Engine Specifications 2 13...
Page 94: ...Periodic Maintenance 3 29...
Page 220: ...6 11 Electrical Ignition System Circuit Diagram 1 High tension Coil 2 C D I 3 Magneto...
Page 224: ...6 15 Electrical Electric Starting System...
Page 227: ...6 18 Electrical Charging System...
Page 229: ...6 20 Electrical Lighting System...
Page 230: ...6 21 Electrical Signaling System...
Page 231: ...6 22 Electrical Cooling System...
Page 232: ...6 23 Electrical 2WD 4WD Selecting System...
Page 254: ...MY 2019 Forward Wiring...
Page 255: ...Form Number 769 12198_06...