7‐10
Engine Management System
Fuel Module Removal
•
Relieve fuel pressure by disconnecting the power to the pump, pull the spark
plug boot off the plug and place it away from the plug. Crank the engine to
release the pressure in the lines.
•
Disconnect Battery negative cable.
•
Disconnect fuel module wire coupler.
•
Disconnect the fuel hoses from fuel module by using standard tools
•
Twist off screw ring and remove the fuel module from the fuel cell.
•
This is non-serviceable and needs to be replaced as a unit.
Installation
•
Reverse the removal process
•
Fill with at least 3 liters of fuel.
•
Install fuel filler cap
•
Turn on the ignition key to prime the pump and fuel lines.
Fuel Leakage check procedure
After performing any service on fuel system, check to make sure that there are no fuel
leaks.
•
Fill about 3 ~ 5 liters of fuel in tank.
•
Turn Ignition key to ON position for 3 seconds (to operate fuel pump) and then
turn to OFF position. Repeat this for 3 ~ 4 times to apply fuel pressure in fuel
lines.
•
In this state, check to see that there are no fuel leaks from any part of the fuel
system (Fuel Tank, Hoses, Hose Joints, etc.)
Use care when handling the Fuel module, it has electrical components and improper
care could cause a malfunction of the unit.
Summary of Contents for Challenger 550
Page 1: ...SERVICE MANUAL Challenger 550 750...
Page 53: ...550 UV Engine Specifications 2 12...
Page 54: ...550 UV Engine Specifications 2 13...
Page 94: ...Periodic Maintenance 3 29...
Page 220: ...6 11 Electrical Ignition System Circuit Diagram 1 High tension Coil 2 C D I 3 Magneto...
Page 224: ...6 15 Electrical Electric Starting System...
Page 227: ...6 18 Electrical Charging System...
Page 229: ...6 20 Electrical Lighting System...
Page 230: ...6 21 Electrical Signaling System...
Page 231: ...6 22 Electrical Cooling System...
Page 232: ...6 23 Electrical 2WD 4WD Selecting System...
Page 254: ...MY 2019 Forward Wiring...
Page 255: ...Form Number 769 12198_06...