4‐25
Engine
Install
1. Assembling the primary sheave
Clean the primary sliding
sheave face (1)
The primary fixed sheave face
(2)
The collar(3)
The weights (4)
Remove excess grease.
2. Install
•
The weights(1)
Apply a small amount of grease to
the outer surface of the weights and
install. Apply grease to the inner
surface of the collar. Apply grease
to the inner surface of the primary
sliding sheave.
•
Spacer
•
Sliders(1)
•
Primary pulley cam(2)
3. Assembling the secondary sheave
•
Apply assembly lube to
The secondary sliding
sheave (1) inner surface and
oil seals.
The bearings, oil seals and
inner surface of the
secondary fixed sheave.
•
Install
Guide pins (1)
Spring seat
Compression spring
Spring seat
Nut
Attach the sheave fixed block,
Locknut wrench and sheave
spring compressor to the
secondary sheave assembly.
Place the sheave fixed block in
a vise and secure it.
Tighten the sheave spring
Compressor nut (1) and
compress the spring.
Summary of Contents for Challenger 550
Page 1: ...SERVICE MANUAL Challenger 550 750...
Page 53: ...550 UV Engine Specifications 2 12...
Page 54: ...550 UV Engine Specifications 2 13...
Page 94: ...Periodic Maintenance 3 29...
Page 220: ...6 11 Electrical Ignition System Circuit Diagram 1 High tension Coil 2 C D I 3 Magneto...
Page 224: ...6 15 Electrical Electric Starting System...
Page 227: ...6 18 Electrical Charging System...
Page 229: ...6 20 Electrical Lighting System...
Page 230: ...6 21 Electrical Signaling System...
Page 231: ...6 22 Electrical Cooling System...
Page 232: ...6 23 Electrical 2WD 4WD Selecting System...
Page 254: ...MY 2019 Forward Wiring...
Page 255: ...Form Number 769 12198_06...