Troubleshooting
8‐3
2. Cylinder
head:
•
Loose spark plug or damaged spark plughole.
•
Damaged cylinder head gasket.
•
Warped or cracked cylinder head.
•
Damaged decompression assembly.
See Maintenance and Adjustment section for procedure.
Standard 135.14 Psi
Minimum 128.02 Psi
Maximum 142.25 Psi
Upon completion of these 3 tests you should know which system is in question and the
direction of further testing or repair.
Engine Overheating
(Cooling System)
Warning:
Do not remove the radiator cap, coolant drain plug or disconnect any coolant
hose immediately after or during engine operation. Scalding fluid and steam may
be blown out under pressure and cause serious injury. When the engine has been
operated, the coolant is very hot and under pressure. Attempting to remove these
items when the engine is hot can cause the coolant to spray violently from the
radiator, water pump or hose, causing severe burns and injury.
Check the following:
•
Low coolant level.
•
Air in cooling system.
•
Clogged radiator, hose or engine coolant passages.
•
Worn or damaged radiator cap.
•
Damaged water pump.
(Engine)
•
Improper spark plug heat range.
•
Low oil level.
•
Oil not circulating properly.
•
Valves leaking.
•
Heavy carbon deposits in the combustion chamber.
•
Dragging brake(s).
•
Slipping clutch.
Summary of Contents for Challenger 550
Page 1: ...SERVICE MANUAL Challenger 550 750...
Page 53: ...550 UV Engine Specifications 2 12...
Page 54: ...550 UV Engine Specifications 2 13...
Page 94: ...Periodic Maintenance 3 29...
Page 220: ...6 11 Electrical Ignition System Circuit Diagram 1 High tension Coil 2 C D I 3 Magneto...
Page 224: ...6 15 Electrical Electric Starting System...
Page 227: ...6 18 Electrical Charging System...
Page 229: ...6 20 Electrical Lighting System...
Page 230: ...6 21 Electrical Signaling System...
Page 231: ...6 22 Electrical Cooling System...
Page 232: ...6 23 Electrical 2WD 4WD Selecting System...
Page 254: ...MY 2019 Forward Wiring...
Page 255: ...Form Number 769 12198_06...