INDEX
Brake lines, Bleeding the Brake
3-21 Crankcase, Starter Motor and Oil
4-31
Select Lever Shift Rod adjustment
3-24 Filter
Checking Final Gear Oil
3-25 Crankcase
4-32
Adjusting Toe In
3-26 Bearings
4-33
Front Shock Adjustment
3-27 Inspection
4-34
Brake light switch adjustment
3-27 Assembly
4-35
Steering system Inspection
3-29 Crankshaft and Oil Pump
4-36
Oil Pump
4-37
Inspection
4-38
Installation
4-39
Transmission
4-40
Drive Axle Assembly
4-41
Engine
Chapter 4
Special Notes
Engine removal
Cylinder Head and Cover
Inspection, installation
Rocker Arm and Camshaft
4-1
4-2
4-3
4-4
4-6
Inspection
Installation
Middle Gear, Middle Drive Shaft
Middle Driven Shaft
Inspection
Installation
Chassis
4-42
4-43
4-44
4-45
4-46
4-47
Inspection
4-7
Chapter 5
Installation
4-8
Valves and Valve springs
4-9 Inspection
5-1
Inspection
4-10 Steering System
5-4
Installation
4-11 Steering Wheel Assembly
5-5
Cylinder and Piston
4-12 Disassembly, Inspection
5-6
Inspection
4-13 Installation
5-8
Installation
4-14 Brake System Inspection
5-9
Engine Cooling Fan and A.C.
4-15 Brake Line Removal
5-10
Magneto
Brake Disc Removal
5-11
Inspection
4-16 Inspection
5-12
Installation
4-17 Brake Pad Removal
5-13
Balancer Gears and Oil Pump
4-19 Installation
5-14
Gears
Front Brake Caliper Removal
5-15
Inspection
4-20 Brake Caliper Disassembly
5-16
Installation
4-20 Installation
5-17
Primary and Secondary Sheaves
4-21 Rear Brake Disc Removal
5-19
Primary Sheave
4-22 Inspection
5-20
Secondary Sheave
4-23 Rear Brake Caliper and Pads
5-21
Inspection
4-24 Rear Brake Pad Replacement,
5-23
Installation
4-25 Inspection
5-23
Clutch
4-27 Assembly and Installation
5-24
Disassembly
4-28 Brake Master Cylinder
5-26
Inspection
4-29 Inspection, Installation
5-27
Installation
4-30 Footrest Assembly
5-28
Summary of Contents for Challenger 550
Page 1: ...SERVICE MANUAL Challenger 550 750...
Page 53: ...550 UV Engine Specifications 2 12...
Page 54: ...550 UV Engine Specifications 2 13...
Page 94: ...Periodic Maintenance 3 29...
Page 220: ...6 11 Electrical Ignition System Circuit Diagram 1 High tension Coil 2 C D I 3 Magneto...
Page 224: ...6 15 Electrical Electric Starting System...
Page 227: ...6 18 Electrical Charging System...
Page 229: ...6 20 Electrical Lighting System...
Page 230: ...6 21 Electrical Signaling System...
Page 231: ...6 22 Electrical Cooling System...
Page 232: ...6 23 Electrical 2WD 4WD Selecting System...
Page 254: ...MY 2019 Forward Wiring...
Page 255: ...Form Number 769 12198_06...