2-19
Specifications
ENGINE TIGHTENING TORQUES
Part to be Tightened
Part
Name
Thread
Size
Qty Torque
Nm
Torque Ft
Lbs
Crankcase
Bolt
8mm
3 26
19
Bolt
6mm
14 10
7.2
Bolt
6mm
1 10
7.2
Bearing Housing (clutch housing
Bolt
6mm
1 10
7.2
assembly)
Air duct assembly bracket
Bolt
6mm
2 14
10
Oil seal (engine cooling fan pulley)
Bolt
5mm
2 7
5.1
retainer
Drive belt case
Bolt
6mm
9 10
7.2
Drive belt cover
Bolt
6mm
14 10
7.2
Engine cooling fan
Bolt
6mm
2 7
5.1
Air shroud 1 and air shroud 2
Bolt
6mm
4 10
7.2
Air shroud 2 and A.C. magneto cover
Bolt
6mm
4 10
7.2
Engine cooling fan pulley
Rotor Retaining Nut (2019+)
Bolt
Nut
10mm
22mm
1
1
70
160
44
115
Engine cooling fan air duct assembly
Bolt
6mm
1 7
5.1
Stator assembly
Screw 6mm
3 7
5.1
Pickup coil
Bolt
5mm
2 7
5.1
Stator lead holder
Bolt
6mm
2 10
7.2
A.C magneto cover
Bolt
6mm
12 10
7.2
Starter clutch
Bolt
8mm
3 30
22
Clutch carrier assembly
Nut
22mm
1 160
115 stake
Clutch housing assembly
Bolt
6mm
9 10
7.2
Bearing Retainer (middle drive shaft)
Screw 8mm
4 29
21
Middle drive pinion gear
Nut
22mm
1 145
105 stake
Middle drive shaft bearing housing
Bolt
8mm
4 32
23
Middle driven pinion gear bearing
Nut
60mm
1 110
80 LH
retainer
Universal joint yoke and middle driven Nut
16mm
1 150
110
pinion gear
Middle driven pinion gear bearing
Bolt
8mm
4 25
18
Housing
Drive shaft coupling and middle driven Nut
14mm
1 97
70
Shaft
Middle driven shaft bearing retainer
Nut
55mm
1 80
58 LH
Primary sheave assembly
Nut
16mm
1 120
85
Primary pulley sheave cap
Screw 4mm
8 3
2.2
Secondary sheave assembly
Nut
16mm
1 100
72
Secondary sheave spring retainer
Nut
36mm
1 90
65
Shift Lever cover
Bolt
6mm
4 10
7.2
Shift lever 2 assembly
Bolt
6mm
1 14
10
Shift drum stopper
Bolt
14mm
1 18
13
Summary of Contents for Challenger 550
Page 1: ...SERVICE MANUAL Challenger 550 750...
Page 53: ...550 UV Engine Specifications 2 12...
Page 54: ...550 UV Engine Specifications 2 13...
Page 94: ...Periodic Maintenance 3 29...
Page 220: ...6 11 Electrical Ignition System Circuit Diagram 1 High tension Coil 2 C D I 3 Magneto...
Page 224: ...6 15 Electrical Electric Starting System...
Page 227: ...6 18 Electrical Charging System...
Page 229: ...6 20 Electrical Lighting System...
Page 230: ...6 21 Electrical Signaling System...
Page 231: ...6 22 Electrical Cooling System...
Page 232: ...6 23 Electrical 2WD 4WD Selecting System...
Page 254: ...MY 2019 Forward Wiring...
Page 255: ...Form Number 769 12198_06...