5‐51
Chassis
Front Suspension components
1. Inspect the front A arms.
Look for bends or damage.
2. Inspect the middle bushing.
Look for wear or damage.
3. Inspect the upper ball joint
Look for pitting or damage.
Inspect for free play and
smoothness of operation.
Front Shock Absorbers
1. Inspect the shock absorber rod.
Look for bends, corrosion or
damage.
2. Inspect the shock absorber
body.
Look for oil leaks.
3. Inspect the spring.
Look for fatigue.
Installing the front A arms and shock
absorbers
1. Install both the upper arm (1) and
the lower arm (2).
Note:
Lubricate the bolts (3) with lithium
grease, and position them with the bolt
heads facing outward. Temporarily
install bolt (4) loose.
2. Install the front shock absorbers(5)
Nut(6)
60-72 Nm (44-53 ft · lbs)
3. Install the ball joints
Nut (7)
40-50 Nm (30-37 ft · lbs)
4. Install new cotter pins, and tighten
the nuts (4).
Nut (4)
60-72 Nm (44-53 ft · lbs)
Summary of Contents for Challenger 550
Page 1: ...SERVICE MANUAL Challenger 550 750...
Page 53: ...550 UV Engine Specifications 2 12...
Page 54: ...550 UV Engine Specifications 2 13...
Page 94: ...Periodic Maintenance 3 29...
Page 220: ...6 11 Electrical Ignition System Circuit Diagram 1 High tension Coil 2 C D I 3 Magneto...
Page 224: ...6 15 Electrical Electric Starting System...
Page 227: ...6 18 Electrical Charging System...
Page 229: ...6 20 Electrical Lighting System...
Page 230: ...6 21 Electrical Signaling System...
Page 231: ...6 22 Electrical Cooling System...
Page 232: ...6 23 Electrical 2WD 4WD Selecting System...
Page 254: ...MY 2019 Forward Wiring...
Page 255: ...Form Number 769 12198_06...