Engine
4‐8
Installation
1. Installing the rocker arms
•
Rocker arms(1)
•
Rocker arm shafts(2)
Note:
The thread hole (a) of the rocker arm
shaft must face the outside. After
installation make sure (a) is correctly
positioned.
2. Installing the camshaft
•
camshaft
•
camshaft sprocket
Turn the crankshaft counterclockwise to
align the 2
nd
or middle mark (1) with the
stationary pointer (2) on the A.C. magneto
cover. This will set the motor at Top Dead
center.
Caution:
Do not turn the crankshaft during the camshaft
installation.
Temporarily install the camshaft sprocket on the
camshaft. (Do not install the bolts) Install the timing chain
on the sprocket.
Note:
Make sure the small holes (3) on the
camshaft face upward.
Align the notches (4) on the decompression
cams with the projections (5) on the
decompression spring lever, then install the
camshaft sprocket on the camshaft.
Check the position as shown in the
diagram
(6) Punch mark on spring
lever (7) Top front of cylinder
head
Install decompression cam guide plate
(8) and camshaft sprocket bolts (9).
Camshaft sprocket bolt (20 Nm or 15 ft lbs)
Summary of Contents for Challenger 550
Page 1: ...SERVICE MANUAL Challenger 550 750...
Page 53: ...550 UV Engine Specifications 2 12...
Page 54: ...550 UV Engine Specifications 2 13...
Page 94: ...Periodic Maintenance 3 29...
Page 220: ...6 11 Electrical Ignition System Circuit Diagram 1 High tension Coil 2 C D I 3 Magneto...
Page 224: ...6 15 Electrical Electric Starting System...
Page 227: ...6 18 Electrical Charging System...
Page 229: ...6 20 Electrical Lighting System...
Page 230: ...6 21 Electrical Signaling System...
Page 231: ...6 22 Electrical Cooling System...
Page 232: ...6 23 Electrical 2WD 4WD Selecting System...
Page 254: ...MY 2019 Forward Wiring...
Page 255: ...Form Number 769 12198_06...