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Index-6
2017 Carryall 500 and 700 Maintenance and Service Manual
INDEX
replacement ................................................... 20-2
brushes ............................................................. 20-1
inspection ....................................................... 20-2
replacement ................................................... 20-2
commutator........................................................ 20-4
armature replacement ..................................... 20-7
cleaning ......................................................... 20-7
inspection ....................................................... 20-7
disassembly ...............................................20-1, 20-4
field coil
inspection ....................................................... 20-9
removal .......................................................... 20-6
installation ....................................................... 20-12
removal ............................................................. 20-1
rework ............................................................... 20-9
testing ............................................................. 18-30
adjustment ........................................................... 7-6
rack and pinion
assembly........................................................ 7-10
disassembly ..................................................... 7-8
installation ...................................................... 7-13
removal ............................................................ 7-7
assembly ............................................................. 7-4
disassembly ......................................................... 7-4
installation ........................................................... 7-5
removal ............................................................... 7-4
installation ........................................................... 7-2
removal ............................................................... 7-1
camber adjustment ............................................. 7-15
components ....................................................... 7-17
delta a-plate, installation .................................. 7-20
delta a-plate, removal...................................... 7-20
kingpin and steering spindle, installation ........... 7-20
kingpin and steering spindle, removal............... 7-17
leaf spring, installation ..................................... 7-17
leaf spring, removal......................................... 7-17
shock absorber, installation.............................. 7-20
shock absorber, removal.................................. 7-20
wheel bearings and hub, inspection.................. 7-21
wheel bearings and hub, installation ................. 7-22
wheel bearings and hub, removal..................... 7-21
lubrication .......................................................... 7-15
toe-in adjustment................................................ 7-16
wheel alignment ................................................. 7-15
installation ........................................................ 9-3
removal ............................................................ 9-2
inspection and removal...................................... 9-1
installation ........................................................ 9-1
T
test procedures, CDT connection...........................11-28
test procedures, charger
AC power and continuity test of AC circuit........... 15-12
DC circuit continuity test ................................... 15-12
test procedures, electric vehicle
15-amp fuse..................................................... 12-19
24-pin connector .............................................. 12-33
4-pin connector ................................................ 12-43
batteries/voltage check ..................................... 12-15
battery pack voltage (under load) ...................... 12-17
charge indicator light ........................................ 12-42
charger interlock............................................... 12-26
circuit breaker .................................................. 12-20
Forward/Reverse rocker switch ......................... 12-24
key switch & MCOR limit switch circuit ............... 12-23
MCOR ............................................................. 12-27
motor, A1 and A2 voltage.................................. 12-32
reverse buzzer ................................................. 12-42
Run/Tow switch ................................................ 12-18
solenoid........................................................... 12-26
solenoid activating coil ...................................... 12-25
solenoid diode.................................................. 12-25
speed sensor, motor ......................................... 12-29
walk away braking relay.................................... 12-42
wire harness diodes.......................................... 12-22
key-start gasoline vehicle.................................... 19-6
pedal-start gasoline vehicle............................... 18-15
test procedures, key-start gasoline vehicle
18-pin connector ................................................ 19-6
charging diode ................................................. 19-10
ECU .................................................................. 19-6
EFI .................................................................... 19-6
engine temperature sensor ................................. 19-6
fuel injector ........................................................ 19-6
key switch
ON position (key-start) .................................... 19-7
START position (key-start) ............................... 19-7
maintenance/operate switch................................ 19-9
MAP sensor ....................................................... 19-6
solenoid............................................................. 19-8
1 internal short circuits ........................................ 16-1
2 armature circuit open ....................................... 16-1
3 field circuit open .............................................. 16-2
armature ground test .......................................... 16-7
test procedures, pedal-start gasoline vehicle
18-pin connector .............................................. 18-22
4-pin connector ................................................ 18-44
accelerator pedal limit switch............................. 18-26
battery ............................................................. 18-17
battery load test ............................................... 18-37
ECU ................................................................ 18-22
EFI .................................................................. 18-22
engine temperature sensor ............................... 18-22
fuel gauge........................................................ 18-40
fuel injector ...................................................... 18-22
Summary of Contents for Carryall 500
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