Club Car Carryall 500, Maintenance And Service Manual

Page: 402 / 456

23
Fuel Line FUEL SYSTEM: GASOLINE VEHICLES
FUEL LINE
See General Warnings on page 1-1.
NOTE: This EFI gasoline vehicle is equipped with SAEJ30R9 fuel hose rated for high-pressure systems. Always
replace the fuel line on this vehicle with approved Club Car replacement part. Do not attempt to repair, patch
or splice the fuel line.
The fuel line must be properly routed from the fuel tank to the throttle body. A small, spring steel band clamp is
used on the fuel line connection at the throttle body and must be tight. A plastic, dual-locking connector is used at
the fuel tank.
See following WARNING.
WARNING
• Make sure fuel line is the correct length and properly routed. Failure to heed this warning could
result in damage to fuel line and fire.
• Fuel may be under pressure. Use extreme caution when disconnecting fuel line to prevent the spray of
fuel onto hot engine. See Relieving Fuel Pressure on page 23-2.
FUEL LINE REMOVAL
1. Turn the key switch to the OFF position and remove the key, place the Forward/Reverse handle in the NEUTRAL
position, and chock the wheels.
2. Disconnect battery. See Disconnecting the Battery-Gasoline Vehicles on page 1-5.
3. Clean the top of the fuel tank and fuel pump module.
4. At engine:
4.1. Remove spring clamp securing fuel line to throttle body.
4.2. Disconnect fuel line and drain into an appropriate container. See following WARNING.
WARNING
• Fuel may be under pressure. Use extreme caution when disconnecting fuel line to prevent the spray of
fuel onto hot engine. See Relieving Fuel Pressure on page 23-2.
• Carefully drain any fuel into an approved container. Add drained fuel back into fuel tank or dispose
of properly.
5. At fuel tank:
5.1. Disengage clip as shown (Figure 23-13, Page 23-17) .
5.2. Push in tab to unlock connector and pull fuel line from nipple on fuel pump module and remove line from
vehicle.
Page 23-16 2017 Carryall 500 and 700 Maintenance and Service Manual