Club Car Carryall 500, Maintenance And Service Manual

Page: 74 / 456

5
Pedal Group Adjustment – Electric Vehicles ACCELERATOR AND BRAKE PEDAL GROUP
0.060 inch
(1.5 mm)
2
1
3
4
A B
A. Bottom View
B. Cutaway Side View
2643
Figure 5-22 Park Brake Ratchet/Pawl Gap Adjustment
4.3. With the park brake unlocked, measure and note the distance from the top of the accelerator pedal to the
floorboard, then lock the park brake (Figure 5-23, Page 5-18) .
4.4. With the park brake locked, make sure at least 75% of ratchet tooth length engages the pawl (Figure 5-24,
Page 5-18) . Tooth engagement should be between the two lines marked on the pawl.
PA
RK
ST
OP
GO
1 2
3
4
5
6
7
8
9
10
A
B
1
2
3
1. Locked Position
2. Ratchet (B) Tooth Length
3. Make sure pawl (A) engages at least 75% of ratchet tooth length (B).
Figure 5-23 Accelerator Pedal Height Measurement Figure 5-24 Ratchet/Pawl Tooth Engagement
4.5. With park brake still locked, measure the distance from the top of accelerator pedal to floorboard. If the
measurement has changed, ratchet tooth engagement is too deep and must be adjusted.
4.6. If ratchet/pawl engagement must be adjusted, disconnect the ball joint at the top of the brake rod and rotate
the ball joint sleeve clockwise to increase engagement or counterclockwise to decrease engagement.
Reconnect ball joint
(Figure 5-25, Page 5-19) .
4.7. Check for proper brake operation prior to driving the vehicle.
5. Adjust accelerator pedal height.
5.1. Loosen the nut and bolt (Figure 5-26, Page 5-19) securing the accelerator pedal to the pivot plate. Clamp
the accelerator pedal adjustment tool (CC P/N 101871001) to the accelerator pedal, with the end marked
Page 5-18 2017 Carryall 500 and 700 Maintenance and Service Manual