Club Car Carryall 500, Maintenance And Service Manual

Page: 327 / 456

TROUBLESHOOTING AND ELECTRICAL
SYSTEM: KEY-START GAS VEHICLE Test Procedures
19
TEST PROCEDURE 5 – Maintenance/Operate Switch – Key-Start Vehicles
See General Warnings on page 1-1.
NOTE: This is a continuity test.
The Maintenance/Operate Switch is also known as the Neutral Lockout Switch.
1. If necessary, see Testing Basics on page 18-15.
2. Remove wires from switch (Figure 18-12, Page 18-28) .
3. With switch in position 1 (MAINTENANCE):
3.1. Check for no continuity between terminals T1 and T2.
3.2. Check for continuity between terminals T2 and T3.
4. With switch in position 2 (OPERATE):
4.1. Check for no continuity between terminals T2 and T3.
4.2. Check for continuity between terminals T1 and T2.
T1 T3 T2
2 1
1. Position 1 (MAINT.)
closes T2 to T3
Toggle Position Operates:
2. Position 2 (OP.) closes
T1 to T2
3. T1 – Blue/White Stripe; T2 – Black
478
Figure 19-7 Maintenance/Operate Switch Test – for
Key-Start Vehicles
5. If switch:
5.1. does not work as stated in previous steps, replace switch.
5.2. does work as stated and the MAINTENANCE/OPERATE modes still do not work:
– Check the fuse.
– Check the limit switches.
– Check continuity of the wires involved.
2017 Carryall 500 and 700 Maintenance and Service Manual Page 19-9