Club Car Carryall 500, Maintenance And Service Manual

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20
Starter/Generator
ELECTRICAL COMPONENTS: PEDAL-START
GAS VEHICLE
STARTER/GENERATOR INSTALLATION
1
3
2
6
4
7
5
2997
Figure 20-13 Starter/Generator Installation
1. Install the green wire (1) from the F1 terminal to the A2 terminal on the starter/generator (Figure 20-14, Page
20-13) . Install a flat washer, lock washer, and nut onto each terminal and tighten to 48 in·lb (5.4 N·m).
2. Position the starter/generator over the mounting bracket so that the bolts will go through the starter/generator
before going through the bracket. Install pivot bolts (5) with the heads of the bolts facing as shown
(Figure
20-13, Page 20-12) . Install lock nuts (7) finger-tight.
3. Install the adjustment bolt (1) through the adjusting bracket (3) and then through the starter/generator. Install a
lock washer (6) and nut (4) onto adjustment bolt (1) finger-tight
(Figure 20-13, Page 20-12) .
4. Install starter/generator belt (2) and adjust belt tension as instructed. See Belt Tension Adjustment for EFI
Engines on page 20-13.
5. Connect the yellow wire (2) from the voltage regulator to the DF terminal on the starter/generator (Figure 20-14,
Page 20-13) . Install a flat washer, lock washer, and nut onto the terminal. Tighten the nut to 31 in·lb (3.5 N·m).
6. Install the white wire (3) from the solenoid to the F2 terminal on the starter/generator (Figure 20-14, Page 20-13) .
Install the black wire (4) from the frame to the A1 terminal on the starter/generator. Install a flat washer, lock
washer and nut onto each terminal, and tighten the nut to 48 in·lb (5.4 N·m).
7. Connect battery and spark plug wire(s). See Connecting the Battery-Gasoline Vehicles on page 1-5.
Page 20-12 2017 Carryall 500 and 700 Maintenance and Service Manual