5. Put the strain relief bushing on the cord and insert it into the charger base using pliers.
6. Position the charger cover on the base. Starting at the bottom holes, install the attachment screws.
Torque the screws to 10-12 in.lbs. (1.1/1.4 N-m).
CHARGER REPAIRS
RECTIFIER ASSEMBLY (FIGURES 19-4 AND 19-5)
Removal of Rectifier Assembly:
1. Remove charger cover.
2. Remove both secondary transformer leads (tan) from the rectifier assembly.
3. Remove the two red wires from the rectifier assembly.
4. Remove the nuts and bolts that secure the rectifier assembly to the case.
Installation of Rectifier Assembly:
1. Install the nuts and bolts which secure the rectifier assembly to the case. Torque to 12-15 in.lbs.
(1.4/1.7 N-m).
2. Connect the red wire from the DC cord and the red wire from the charger relay to the center connector
on the rectifier assembly. Torque nut to 12-15 in.lbs. (1.4/1.7 M-m).
3. Connect one of the secondary transformer leads (tan) to the bottom connector of the rectifier assembly.
Torque nut to 12-15 in.lbs. (1.4/1.7 N-m).
4. Connect the other secondary transformer lead (tan) to the top connector of the rectifier assembly. Torque
nut to 12-15 in.lbs. (1.4/1.7 N-m).
5. Replace charger cover.
6. Check charger for proper operation.
TRANSFORMER (FIGURES 19-4 AND 19-5, PAGE 19-7)
19-23
NOTE
• CHECK POSITION OF TERMINALS TO BE SURE THAT THEY ARE NOT TOUCHING THE
AMMETER BUSS BAR (3) OR THE OTHER AMMETER POST (FIGURE 19-16).
WARNING
• ONLY TRAINED TECHNICIANS SHOULD ATTEMPT TO REPAIR OR SERVICE THIS CHARGER.
ANYONE DOING EVEN SIMPLE REPAIRS OR SERVICE SHOULD FOLLOW CORRECT PROCE-
DURES AND HEED ALL WARNINGS.
CAUTION
• ONLY TRAINED TECHNICIANS SHOULD ATTEMPT TO REPAIR OR SERVICE THIS CHARGER.
ANYONE DOING EVEN SIMPLE REPAIRS OR SERVICE SHOULD FOLLOW THE CORRECT
PROCEDURES AND HEED THE WARNINGS STATED IN THIS MANUAL.
• ALWAYS WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
• ALWAYS UNPLUG THE ELECTRICAL CORDS BEFORE ATTEMPTING ANY REPAIRS TO THE
CHARGER. FIRST UNPLUG THE AC CORD FROM THE OUTLET AND THEN UNPLUG THE DC
CORD FROM THE VEHICLE.
Summary of Contents for 1995 Golf Car
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