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13. Remove the 1/4 bolt (15), washer, and nut attaching the actuator lever (6) to the accelerator pivot rod
(Figure 17-18).
14. Remove the pivot rod.
15. Remove the four 1/4 inch bolts (17), washers, and nuts attaching the potentiometer housing (18) and
the pivot rod support (19) to the frame (Figure 17-18).
16. Remove the potentiometer housing and pivot rod support from the I-Beam.
Installing the Continuously Variable Potentiometer (Figure 17-18):
1. Position the potentiometer housing (18) and pivot rod support (19) on the frame and install the four 1/4
bolts (17) with washers and nuts.
2. Install the pivot rod (7), accelerator pedal (5), actuator lever (6), and the nylon washer (16) into the
potentiometer housing.
3. Now tighten the four 1/4 inch potentiometer housing mounting bolts (17) to between 70 and 80 in.lbs
(8.0/9.0 N-m).
4. Install the spring retainer (14) on the pivot rod.
5. Position the ratchet (11) on the end of the pivot rod so that there is approximately an .030 to .090 inch
gap between the pawl and the ratchet teeth (this can be verified with a feeler gauge).
6. Install and tighten nut (10) to between 16 and 20 ft.lbs. (21.7/27.1 N-m).
7. Install the crescent retaining ring (4) between the accelerator pedal (5) and the actuator lever (6) on the
pivot rod (7).
8. Route and connect the No. 18 blue wire (1) to the key switch.
9. Install the center dash panel in reverse order of removal.
10. Connect the three pin connector (2) from potentiometer to the lead from the wire harness.
11. Plug the No. 18 gage green/white wire (3) to F&R limit switch No. 1.
12. Adjust the pedal group per Pedal Group Adjustment Instructions (Field Service Bulletin No. 95-5,
included at the end of this publication).
17-39
NOTE
• THERE IS A NYLON WASHER (16) BETWEEN THE ACTUATOR LEVER AND THE POTEN-
TIOMETER HOUSING.
NOTE
• DO NOT TIGHTEN BOLTS AT THIS TIME.
NOTE
• MAKE SURE THAT THE ACTUATOR LEVER PIN IS INSERTED INTO THE POTENTIOMETER
LEVER.
NOTE
• WHEN INSTALLING THE CENTER DASH, MAKE SURE TO BEND THE TOP RIGHT CORNER OF
THE DASH PANEL INWARD TO GIVE THE WIRES AND TERMINALS CLEARANCE.
Summary of Contents for 1995 Golf Car
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