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Climax H&S TOOL SPEED FACER ODF100, Operating Manual

The Climax H&S TOOL SPEED FACER ODF100 is a high-performance portable machining tool designed for efficient and precise facing of pipe or vessel flanges. Ensure optimal performance by referring to the comprehensive Operating Manual available for free download from our website.

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P/N 102615, Rev. 0

Page vii

 LIST OF TABLES

T

ABLE

P

AGE

1-1 Sound levels  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2
1-2 Risk assessment checklist before set-up  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4
1-3 Risk assessment checklist after set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4
1-4  Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5
2-1 Speed Facer OD ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9
2-2 Speed Facer components identification  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
2-3 PCU controls identification  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
2-4 Small Speedfacer model specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24
2-5 Large Speedfacer model specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24
2-6 ODF30 Speed Facer sub-component mass  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25
2-7 ODF40 Speed Facer sub-component mass  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25
2-8 ODF50 Speed Facer sub-component mass  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25
2-9 ODF60 Speed Facer Sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  .   26
2-10 ODF70 Speed Facer Sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   26
2-11 ODF80 Speed Facer Sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   26
2-12 ODF90 Speed Facer Sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   26
2-13 ODF100 Speed Facer Sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
2-14 ODF110 Speed Facer Sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
2-15 ODF120 Speed Facer Sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
3-1 ODF30 Speed Facer mounting feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  32
3-2 ODF40 Speed Facer mounting feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  32
3-3 ODF50 Speed Facer mounting feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  32
3-4 ODF60 Speed Facer mounting feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  33
3-5 ODF70 Speed Facermounting feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  33
3-6 ODF80 Speed Facer mounting feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  33
3-7 ODF90 Speed Facer mounting feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  33
3-8 ODF100 Speed Facer mounting feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  33
3-9 ODF110 Speed Facer mounting feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  33
3-10 ODF120 Speed Facer mounting feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  33
3-11 Speed Facer OD ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  34
5-1 Maintenance intervals and tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  45
5-2 Approved lubricants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  46

Summary of Contents for H&S TOOL SPEED FACER ODF100

Page 1: ...SPEED FACER ODF SPEED FACER OPERATING MANUAL ORIGINAL INSTRUCTIONS P N 102615 May 2022 Revision 0 OD40 MODEL SHOWN ...

Page 2: ......

Page 3: ...ts or questions about CLIMAX products or services please call CLIMAX or e mail info cpmt com For quick and accurate service please provide your representative with the following Your name Shipping address Telephone number Machine model Serial number if applicable Date of purchase CLIMAX World Headquarters 2712 East 2nd Street Newberg Oregon 97132 USA Telephone worldwide 1 503 538 2815 Toll free No...

Page 4: ...Page B ODF Speed Facer Operating Manual CLIMAX GLOBAL LOCATIONS ...

Page 5: ...P N 102615 Rev 0 Page C CE DOCUMENTATION ...

Page 6: ...Page D ODF Speed Facer Operating Manual CE DOCUMENTATION ...

Page 7: ... factory representative and return the part or repaired machine shipping prepaid to the factory Climax will at its option either repair or replace the defective part and or correct any defect in the labor performed both at no charge and return the part or repaired machine shipping prepaid These warranties do not apply to the following Damage after the date of shipment not caused by defects in mate...

Page 8: ...Page F ODF Speed Facer Operating Manual This page intentionally left blank ...

Page 9: ...3 2 4 SPECIFICATIONS 24 2 5 ITEMS REQUIRED BUT NOT SUPPLIED 27 3 SETUP 29 3 1 RECEIPT AND INSPECTION 29 3 2 LIFTING AND RIGGING 29 3 3 INSTALLATION HAZARDS 30 3 3 1 Horizontal mounting 31 3 3 2 Vertical mounting 31 3 3 3 Overhead mounting 32 3 4 MACHINE ASSEMBLY 32 3 4 1 Chuck feet extensions 34 3 4 2 Chuck foot spacers 34 3 4 3 Centering and leveling 34 3 4 4 Installing the cutting bit or insert ...

Page 10: ...Caddy oil reservoir and particulate filter trap 46 5 3 2 Checking the Air Caddy drop out circuit 46 5 3 3 Testing the emergency stop 47 5 3 4 Dovetail ways 47 5 3 5 Lubricating the roller bearing 47 5 3 6 Belt adjustment and replacement 47 5 3 7 Guard installation and removal 48 5 3 8 Roller adjustment 48 5 3 9 Trip cable replacement 49 5 4 TROUBLESHOOTING 51 5 4 1 The machine isn t turning 51 5 4...

Page 11: ...P N 102615 Rev 0 Page iii TABLE OF CONTENTS CONTINUED CHAPTER SECTION PAGE APPENDIX B SDS 111 ...

Page 12: ...Page iv ODF Speed Facer Operating Manual This page intentionally left blank ...

Page 13: ...9 Location of swivel clamping screw 35 3 10 50 tool adapter installed P N 89175 36 3 11 Offset tool holder P N 89203 36 3 12 Feed tripper location 37 3 13 Feed adjustments 37 3 14 Installed air motor drive 38 3 15 Installed hydraulic motor drive bottom side 38 4 1 Standard configuration ODF80 shown 40 4 2 Gib lock screws 40 4 3 Backfacing configuration ODF80 shown 41 4 4 Relocated motor and brace ...

Page 14: ...er parts list P N 86980 69 A 10 ODF60 Speed Facer assembly P N 86990 70 A 11 ODF60 Speed Facer label locations P N 86990 71 A 12 ODF60 Speed Facer parts list P N 86990 72 A 13 ODF70 Speed Facer assembly P N 87000 73 A 14 ODF70 Speed Facer label locations P N 87000 74 A 15 ODF70 Speed Facer parts list P N 87000 75 A 16 ODF80 Speed Facer assembly 1 P N 94770 76 A 17 ODF80 Speed Facer label locations...

Page 15: ...90 98 A 39 Pull cable feedbox assembly P N 86900 99 A 40 Feed actuator in the pull cable feedbox assembly P N 86900 100 A 41 Feed tripper assembly P N 86910 101 A 42 ODF50 ODF120 models only Non leveling jacking foot assembly P N 86970 102 A 43 Extension foot assembly P N 87164 103 A 44 Pneumatic drive motor assembly P N 86989 104 A 45 Hydraulic drive motor assembly P N 91110 105 A 46 Backfacing a...

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Page 17: ...ODF70 Speed Facer Sub component mass 26 2 11 ODF80 Speed Facer Sub component mass 26 2 12 ODF90 Speed Facer Sub component mass 26 2 13 ODF100 Speed Facer Sub component mass 27 2 14 ODF110 Speed Facer Sub component mass 27 2 15 ODF120 Speed Facer Sub component mass 27 3 1 ODF30 Speed Facer mounting feet 32 3 2 ODF40 Speed Facer mounting feet 32 3 3 ODF50 Speed Facer mounting feet 32 3 4 ODF60 Speed...

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Page 19: ...ll call your attention to specific hazardous situations that may be encountered when operating this machine Examples of safety alerts used in this manual are defined here1 DANGER indicates a hazardous situation which if not avoided WILL result in death or severe injury WARNING indicates a hazardous situation which if not avoided COULD result in death or severe injury CAUTION indicates a hazardous ...

Page 20: ...erforming maintenance Moving parts H S machines have numerous exposed moving parts and interfaces that can cause severe impact pinching cutting and other injuries Except for stationary operating controls avoid contact with moving parts by hands or tools during machine operation Remove gloves and secure hair clothing jew elry and pocket items to prevent them from becoming entangled in moving parts ...

Page 21: ...eeded to accomplish material removal operations from the structure that is an integral part of the machine tool Portable Machine Tools are designed for on site machin ing applications They typically attach directly to the workpiece itself or to an adjacent structure and achieve their rigidity from the structure to which it is attached The design intent is that the Portable Machine Tool and the str...

Page 22: ...he fall paths involved in lifting and rigging operations I have taken precautions to keep workers away from the identified fall path I considered how this machine operates and identified the best placement for the controls cabling and the operator I evaluated and mitigated any other potential risks specific to my work area TABLE 1 3 RISK ASSESSMENT CHECKLIST AFTER SET UP After set up I checked tha...

Page 23: ...9152 Mass plate P N 46902 Warning label hot surface P N 59039 Warning label lift point P N 59042 Warning label dan ger of hand caught in moving parts P N 60219 Hose connect sche matic for red red blue blue P N 60220 Hose connect sche matic for blue red red blue P N 79324 Warning label dan ger of hand entangle ment in rotating gears P N 79385 Warning label only lift the subassem bly check the oper ...

Page 24: ...N 87259 ODF30 Speed Facer label P N 87260 ODF50 Speed Facer label P N 87261 ODF60 Speed Facer label P N 87262 ODF70 ODF70 Speed Facer label P N 96008 ODF80 ODF80 Speed Facer label P N 98805 ODF90 ODF90 Speed Facer label P N 102381 ODF100 ODF100 Speed Facer label P N 100405 ODF110 ODF110 Speed Facer label P N 100406 ODF120 ODF120 Speed Facer label TABLE 1 4 LABELS ...

Page 25: ... read the operating manual PN 87272 Made in the USA label P N 89034 ODF30 Speed Facer labels P N 87427 ODF40 Speed Facer label P N 87428 ODF50 Speed Facer label P N 87429 ODF60 Speed Facer label P N 87430 ODF70 Speed Facer label P N 96007 ODF80 Speed Facer label TABLE 1 4 LABELS ...

Page 26: ...further identification of location placement refer to the exploded views in Appendix A P N 98804 ODF90 Speed Facer label P N 102380 ODF100 Speed Facer label P N ODF110 ODF110 Speed Facer label P N 100408 ODF120 Speed Facer label TABLE 1 4 LABELS ...

Page 27: ...nge OD range with optional extended mounting feet1 ODF30 Speed Facer 19 1 30 5 489 779 mm 9 1 20 235 266 mm ODF40 Speed Facer 29 1 40 5 739 1 029 mm 19 1 30 0 485 762 mm ODF50 Speed Facer 39 1 50 5 993 1 283 mm 29 1 40 0 739 1016 mm ODF60 Speed Facer 49 1 60 5 1 247 1 537 mm 39 1 50 0 993 1 270 mm ODF70 Speed Facer 59 1 70 5 1 501 1 791 mm 49 1 60 0 1 247 1 524 mm ODF80 Speed Facer 69 1 80 5 1 755...

Page 28: ...f the tool head is also adjustable 360 degrees for feeding axially at an angle The tool post can be rotated independently to maintain tool geometry The radial and axial position can be manually adjusted using a 3 8 ratchet driver Automatic feed unit The automatic feed unit eliminates the need to manually manipulate the feed handles during operation The ODF Speed Facer includes four feed trippers t...

Page 29: ... CROSS BRIDGE SWIVEL TOOL HEAD RADIAL SLIDE FEEDBOX FEED TRIPPER COUNTERWEIGHT HOIST RING 2 3 4 1 5 7 8 9 10 6 11 TABLE 2 2 SPEED FACER COMPONENTS IDENTIFICATION Number Name 1 Pneumatic motor 2 Feedbox 3 Feed tripper 4 Rotating ring 5 Machine frame 6 Cross bridge 7 Chuck foot assembly 8 Hoist ring 9 Counterweight 10 Radial slide 11 Swivel tool head ...

Page 30: ...valve closed before performing maintenance 3 Regulator Controls the air pressure supplied to the machine The regulator is preset at the factory and does not require adjustment 4 Start system reset Resets the low pressure dropout 5 Emergency STOP Isolates the supply air and vents the downstream air Press down to stop the machine pull up to reset 6 Oil drip rate dial Controls the air lubricator drip...

Page 31: ...f necessary 2 2 2 Hydraulic motor controls Reference the included HPU hydraulic power unit operating instructions for controls information If the HPU is not being supplied as part of the rental or sale of this machine read and throughly understand the controls for the HPU being used 2 3 DIMENSIONS The following figures show the machine and operating dimensions 10 Oil reservoir sight glass Shows th...

Page 32: ...Page 14 ODF Speed Facer Operating Manual FIGURE 2 4 ODF30 SPEED FACER DIMENSIONS P N 88930 54 1 1373 1 mm 30 6 777 2 mm 42 0 1066 8 mm 18 3 464 8 mm 13 5 341 9 mm 16 0 405 4 mm 9 3 235 6 mm ...

Page 33: ...P N 102615 Rev 0 Page 15 FIGURE 2 5 ODF40 SPEED FACER DIMENSIONS P N 86870 64 1 1628 7 mm 40 6 1031 2 mm 52 0 1320 8 mm 18 5 470 5 mm 13 7 347 6 mm 16 2 411 1 mm 9 5 241 3 mm ...

Page 34: ...Page 16 ODF Speed Facer Operating Manual FIGURE 2 6 ODF50 SPEED FACER DIMENSIONS P N 86980 50 6 1285 2 mm 62 0 1574 8 mm 74 1 1881 1 mm 18 5 470 5 mm 16 2 411 1 mm 13 7 347 6 mm 9 5 241 3 mm ...

Page 35: ...P N 102615 Rev 0 Page 17 FIGURE 2 7 ODF60 SPEED FACER DIMENSIONS P N 86990 72 0 1828 8 mm 60 6 1539 2 mm 84 1 2135 1 mm 16 2 411 1 mm 18 5 470 5 mm 9 5 241 3 mm 13 7 347 6 mm ...

Page 36: ...Page 18 ODF Speed Facer Operating Manual FIGURE 2 8 ODF70 SPEED FACER DIMENSIONS P N 87000 82 0 2082 8 mm 70 6 1793 2 mm 94 1 2389 1 mm 18 5 470 5 mm 16 2 411 1 mm 9 5 241 3 mm ...

Page 37: ...P N 102615 Rev 0 Page 19 FIGURE 2 9 ODF80 SPEED FACER DIMENSIONS P N 94770 94 0 2387 6 mm 80 6 2047 2 mm 105 5 2679 9 mm 23 9 606 8 mm 16 2 411 1 mm 9 5 241 3 mm 13 7 347 6 mm ...

Page 38: ...Page 20 ODF Speed Facer Operating Manual FIGURE 2 10 ODF90 SPEED FACER DIMENSIONS P N 94780 P 104 0 P 2641 6 mm P 90 6 P 2301 2 mm 116 4 2957 6 mm 27 5 697 7 mm 16 2 411 1 mm 9 5 241 3 mm 13 7 347 6 mm ...

Page 39: ...P N 102615 Rev 0 Page 21 FIGURE 2 11 ODF100 SPEED FACER DIMENSIONS P N 94790 P 114 0 P 2895 6 mm P 100 6 P 2555 2 mm 126 4 3211 6 mm 27 5 697 7 mm 16 2 411 1 mm 9 5 241 3 mm 13 7 347 6 mm ...

Page 40: ...age 22 ODF Speed Facer Operating Manual FIGURE 2 12 ODF110 SPEED FACER DIMENSIONS P N 93050 P 124 0 P 3149 6 mm P 110 6 P 2809 2 mm 136 8 3473 6 mm 16 5 419 2 mm 16 2 411 1 mm 9 5 241 3 mm 13 7 347 6 mm ...

Page 41: ...P N 102615 Rev 0 Page 23 FIGURE 2 13 ODF120 SPEED FACER DIMENSIONS P N 7639 S1 P 134 0 P 3403 6 mm P 120 6 P 3063 2 mm 146 8 3727 6 mm 16 5 419 2 mm 16 2 411 1 mm 9 5 241 3 mm 13 7 347 6 mm ...

Page 42: ...ower 0 34 RPM 0 14 5 RPM 0 12 RPM 0 10 RPM 0 9 RPM Power input require ments 1 35 hp pneumatic motor Requires a 10 hp HPU with 8 10 gpm 32 38 l m 2000 psi 133 bar flow rate Weight Machine 1 079 lbs 490 kg 1 330 lbs 603 kg 1 690 lbs 767 kg 1 930 lbs 875 kg 2 160 lbs 980 kg Wooden crate 377 lbs 171 kg 430 lbs 195 kg 490 lbs 222 kg 550 lbs 249 kg 860 lbs 390 kg Total shipping weight 1 456 lbs 662 kg ...

Page 43: ... 2 5 LARGE SPEEDFACER MODEL SPECIFICATIONS ODF80 ODF90 ODF100 ODF110 ODF120 TABLE 2 6 ODF30 SPEED FACER SUB COMPONENT MASS P N Component Mass 87164 Extension chuck foot kit assembly four total 22 5 lbs 10 2 kg each 87030 Backfacing attachment assembly 62 lbs 28 kg 88937 ODF30 bridge weldment 69 lbs 31 kg 88936 ODF30 counterweight 49 lbs 22 kg 88930 ODF30 Speed Facer total 1 079 lbs 490 kg TABLE 2 ...

Page 44: ...ht total 22 5 lbs 10 2 kg each 87030 Backfacing attachment assembly 62 lbs 28 kg 87007 ODF70 bridge weldment 215 lbs 98 kg 87006 ODF70 counterweight 95 lbs 43 kg 87000 ODF70 Speed Facer total 2 159 lbs 979 kg TABLE 2 11 ODF80 SPEED FACER SUB COMPONENT MASS P N Component Mass 87164 Extension chuck foot kit assembly 12 total 22 5 lbs 10 2 kg each 87030 Backfacing attachment assembly 62 lbs 28 kg 959...

Page 45: ... 58 kg 94770 ODF100 Speed Facer total 3 532 lbs 1 600 kg TABLE 2 14 ODF110 SPEED FACER SUB COMPONENT MASS P N Component Mass 87164 Extension chuck foot kit assembly 12 total 22 5 lbs 10 2 kg each 87030 Backfacing attachment assembly 62 lbs 28 kg 92107 ODF110 bridge weldment 403 lbs 183 kg 92106 ODF110 counterweight 140 lbs 64 kg 93050 ODF110 Speed Facer 3 764 lbs 1 711 kg TABLE 2 15 ODF120 SPEED F...

Page 46: ...Page 28 ODF Speed Facer Operating Manual Tape measure A protective waterproof tarp for ODF80 and larger machines that are stored on a shipping frame ...

Page 47: ...roduct was inspected and tested prior to shipment and packaged for normal shipment condi tions H S does not guarantee the condition of your machine upon delivery When you receive your H S product perform the fol lowing receipt checks 1 Inspect the shipping containers for damage 2 Check the contents of the shipping containers against the included invoice to make sure that all components have been s...

Page 48: ... bridge or counterweight 2 Attach customer supplied rigging to the hoist rings on the machine CAUTION Make sure the rigging is correctly attached before lifting the machine Lift the machine slowly making sure that no components will be crushed or bent if the machine is lifted in the vertical orientation If the rigging causes the machine to swing or become unstable lower it and adjust the rigging 3...

Page 49: ...ngs with the customer supplied anchor points and slings rated for the machine weight and sling angle See Figure 3 3 3 3 2 Vertical mounting The hazard with vertical mounting is the machine falling off the flange Mitigations include one of the following arrangements Install the setup fingers on the back of the flange on the bottom of the leveling feet see Figure 3 4 FIGURE 3 4 ALTERNATE MOUNTING HO...

Page 50: ...be machined 3 Position the machine on a solid support for installing the mounting feet four feet for the ODF30 and ODF40 models eight feet for all other models according to the following tables WARNING Failure to properly mount and tether the machine may allow the machine to rotate or fall TABLE 3 1 ODF30 SPEED FACER MOUNTING FEET Minimum OD in inches mm Maximum OD in inches mm Foot bolt location ...

Page 51: ...m 74 5 1 892 mm B 2 69 02 1 753 mm 72 5 1 842 mm A 2 TABLE 3 7 ODF90 SPEED FACER MOUNTING FEET Minimum OD Maximum OD Foot bolt location Frame hole location 87 02 2 210 mm 90 5 2 299 mm D 1 85 02 2 160 mm 88 5 2 248 mm C 1 83 02 2 109 mm 86 5 2 197 mm C 2 81 02 2 058 mm 84 5 2 146 mm B 2 79 02 2 007 mm 82 5 2 096 mm A 2 TABLE 3 8 ODF100 SPEED FACER MOUNTING FEET Minimum OD Maximum OD Foot bolt loca...

Page 52: ...S 3 4 3 Centering and leveling Do the following to center and level the machine 1 For coarse adjustment check the distance between the inner diameter ID of the machine and the OD of the pipe with a tape measure at the four leveling feet 2 For fine adjustment use a dial indicator in the tool holder to check the same measurements between the ID of the machine and the OD of the pipe Adjustment in bot...

Page 53: ...models only Alternating between the four non leveling feet torque to 140 ft lbs 190 Nm 6 Tighten the jam nuts on all jacking feet 7 Remove the setup fingers from the leveling feet if necessary to machine completely to the OD See Section 3 3 1 on page 31 Section 3 3 2 on page 31 and Section 3 3 3 on page 32 for information for securing the machine 3 4 4 Installing the cutting bit or insert holder N...

Page 54: ...ing 4 Adjust the angle and position of the offset tool holder for the process 5 Tighten the M20 tool clamp screw to secure 6 The cutting tool can now be installed in the off set tool holder with the cutting edge facing the rotation direction of the machine Secure with the four fasteners FIGURE 3 11 OFFSET TOOL HOLDER P N 89203 7 To reverse the position of the offset tool holder do the following a ...

Page 55: ...slightly twist the knob when changing the feed direction FIGURE 3 13 FEED ADJUSTMENTS 3 Set the feed amount per trip NOTICE When the feed adjustment screw is unscrewed the maximum amount feed is at the maximum amount of approximately 0 008 0 2 mm per trip When the feed adjustment screw is screwed in the feed is at the minimum Adjusting the thumb screw will change the angle of the trip arm on the f...

Page 56: ...djustment valve 3 4 10 Installing the hydraulic motor NOTICE Pay careful attention to the machine direction and hose connections If the machine is run opposite to the rotation direction the feed tripper may be damaged The correct direction is clockwise when viewed from above the bridge Do the following to install the drive motor 1 Check that the drive key is present in the slot of the motor shaft ...

Page 57: ...nted to the workpiece according to Section 3 on page 30 5 Check that air or hydraulic hoses are routed and secured to avoid tripping entanglement dam age from hot chips or other damage should a hose or connection fail 6 Check the tool condition and sharpness 7 On the Air Caddy check that the oil drip rate is set to six drips per minute 8 Check that all hand tools are removed from inside the machin...

Page 58: ...t 5 Hand tighten only the axial gib lock screw 6 Set the feed direction knob shown in Figure 4 7 on page 43 to the desired direction 7 Set the feed rate referencing Section 3 4 7 on page 37 and using the feed adjustment screw on the feed box 4 2 2 Configuring for a counterbore Do the following to configure the machine for a coun terbore 1 Assemble the ODF Speed Facer on the work piece see Section ...

Page 59: ... the backfacing bracket and onto the machine and secure with the M12 x 50mm screws There are two positions in which the angle mount weldment can be installed requir ing the use of two or three screws 6 Install the backfacing brace onto the machine with a M12 x 40mm screw but do not fully tighten TIP The brace has multiple configurations for various machine sizes and backfacing configurations It en...

Page 60: ...p to an empty hole on the extension plate and secure the trip cable On ODF60 and smaller machines Reposition a clip and Velcro strap to an empty hole on the face of the machine and secure the trip cable FIGURE 4 5 REPOSITIONED BACKFACING COMPONENTS 4 3 OPERATION 4 3 1 Starting the machine Do the following to start the machine 1 On the hydraulic motor drive machine refer ence the included HPU hydra...

Page 61: ... 2 Stopping the machine Do the following to stop the ODF Speed Facer 1 Disengage the feed trippers see Figure 3 12 on page 37 2 On a pneumatic motor drive machine a Turn the SPEED ADJUSTMENT valve clockwise to close it b Press the AIR SUPPLY LOCK OUT valve down to close it seen in Figure 4 6 This will release residual air pressure in the Air Caddy circuit 3 On a hydraulic motor drive machine refer...

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Page 63: ...INE ISN T FEEDING 51 5 4 3 THE MACHINE IS PERFORMING POORLY 51 5 4 4 THE MACHINE ISN T CUTTING FLAT 52 5 1 MAINTENANCE CHECKLIST Table 5 1 lists maintenance intervals and tasks 5 2 APPROVED LUBRICANTS H S recommends using the following lubricants at the locations indicated in Table 5 2 on page 46 Failure to use the appropriate lubricants can result in damage and premature machine wear TABLE 5 1 MA...

Page 64: ... TABLE 5 2 APPROVED LUBRICANTS Application Area Lubricant Biodegradable Lubri cant Viscosity cSt Quantity Frequency Daily Rectangular Dove tail Waysa Mobil Vactra Oil Heavy Medium N A 68 40C As required Daily during machine use Each Use Air Caddy Mobil Almo 525 Air Tool Oil N A 22 68 40 C 4 3 8 7 100 C Refill oil lubri cator Each use Unpainted Surfaces LPS1 or LPS2 N A 38 25C As required Each use ...

Page 65: ...the axial dovetail ways 1 On the slide assembly use the axial feed screw to move the tool slide to one end of the axial feed track 2 Wipe down the exposed dovetail ways and lubri cate them with Mobil VACTRA medium heavy way oil or equivalent 3 Move the tool slide to the other end of the axial feed track 4 Wipe down the remaining exposed dovetail ways and lubricate them with Mobil VACTRA medium hea...

Page 66: ...machine 3 In the center of the guard insert two 3 16 punches or similar through the holes in the guard into the posts below Larger machines may require the process to start at one end rather than centrally FIGURE 5 3 PUNCHES USED FOR GUARD INSTALLATION 4 Lever the punches toward the inside of the machine pulling the guard into position At the same time strike the face of the guard with a soft face...

Page 67: ... other while working around the machine The recom mended torque setting for the intermediate bearings is 3 ft lb 4 1 Nm NOTICE It is normal for some of the intermediate rollers to only rotate intermittently 8 Check for play between the stationary frame and the rotating track ring by inserting a pry bar device between the edge of the frame and the track ring If movement is detected while apply ing ...

Page 68: ...g the cable Install ferrules on both ends of the cable jacket by crimping 3 Thread the spring onto the cable and up against the barrel end 4 Thread the cable through the cable jacket FIGURE 5 9 BARREL END OF CABLE WITH SPRING FERRULE INSTALLED ON CABLE HOUSING LEFT CABLE INSTALLED IN ACTUATOR HOUSING RIGHT 5 3 9 3 Cable installation To install the cable do the following on the trip actua tor see F...

Page 69: ...the valves are open Figure 4 6 on page 42 6 All the quick disconnects are fully engaged Fig ure 4 6 on page 42 7 Check machine movement by first checking that the power to the machine drive is isolated and locked out then by manually rotating the machine using the lifting eyes on the bridge weldment 5 4 2 The machine isn t feeding If the machine isn t feeding properly check the follow ing 1 The fe...

Page 70: ... do the following 1 Before making a critical finish pass run the machine continuously for at least 15 minutes to make sure that the machine is warmed up to operating temperature 2 Check the machine for level Section 3 4 3 on page 34 3 Tram the tool holder to the flange face as nec essary Section 3 4 3 on page 34 ...

Page 71: ...or repackaging the machine 6 1 1 Short term storage Do the following for short term storage three months or less 1 Remove all tooling 2 Remove the motor and hoses 3 Clean the machine to remove dirt grease metal chips and moisture 4 Spray all unpainted surfaces with LPS 2 to pre vent corrosion 5 Store the ODF70 and smaller models in their original shipping box see Figure 6 8 on page 57 6 Store the ...

Page 72: ...o approxi mately 50 in lbf 6 Nm 6 Repeat step 4 with the other lower outside set of A and B screws on the frame This provides a uniform support of the machine frame FIGURE 6 2 OUTSIDE SCREW LOCATIONS ODF80 SHOWN 7 Adjust the inner ring supports see Figure 6 3 in the same manner as step 4 and step 6 to sup port the machine track ring and prevent roller damage during transport 8 Secure the machine t...

Page 73: ... CLIMAX PORTABLE MACHINING WELDING AGT CHECKED DATE APPROVED DATE REVISION SHEET CAGE CODE DESCRIPTION OF DRAWN DATE 3 3 B 86870 DWG NO 03 18 16 JCC 04 07 16 AGT 04 07 16 ASSY BASE MACHINE ODF40 NOTES 1 OVERALL WEIGHT OF BASE MACHINE NO ACCESSORIES IN CRATE APPROX 800kg 2X USE STRAPS TO HOLD DOWN MACHINE REMOVE MOTOR AND PLACE IN CENTER BOX PLACE OTHER ACCESSORIES INTO CENTER BOX IF USING CRATE LI...

Page 74: ...D PLACE IN CENTER BOX 2X USE STRAPS TO HOLD DOWN MACHINE IF USING CRATE LID EITHER ROTATE OR REMOVE TOOL HOLDER PLACE OTHER ACCESSORIES INTO CENTER BOX CONFIDENTIAL PROPERTY OF CLIMAX PORTABLE MACHINING WELDING AGT CHECKED DATE APPROVED DATE REVISION SHEET CAGE CODE DESCRIPTION OF DRAWN DATE 3 3 A 86990 DWG NO 03 21 16 JCC 04 08 16 AGT 04 08 16 ASSY BASE MACHINE ODF60 REMOVE MOTOR AND PLACE IN CEN...

Page 75: ...HEET CAGE CODE DESCRIPTION OF DRAWN DATE 3 3 A 87000 DWG NO 03 21 16 JCC 04 08 16 AGT 04 08 16 ASSY BASE MACHINE ODF70 NOTES 1 OVERALL WEIGHT OF BASE MACHINE NO ACCESSORIES IN CRATE APPROX 1370kg REMOVE MOTOR AND PLACE IN CENTER BOX IF USING CRATE LID EITHER ROTATE OR REMOVE TOOL HOLDER 2X USE STRAPS TO HOLD DOWN MACHINE PLACE OTHER ACCESSORIES INTO CENTER BOX ...

Page 76: ...ng points for plac ing and removing the Speed Facer These are also the tie down points for the ratchet straps Squircle 2 shows the support locations for uniform cra dling of the machine during storage and transport 6 3 DECOMMISSIONING To decommission the ODF Speed Facer prior to disposal remove the drive assembly and dispose of it separately from the rest of the machine components Refer to Appendi...

Page 77: ... ASSEMBLY 1 P N 94790 82 FIGURE A 23 ODF100 SPEED FACER LABEL LOCATIONS P N 94790 83 FIGURE A 24 ODF100 SPEED FACER ASSEMBLY PARTS LIST P N 94790 84 FIGURE A 25 ODF110 SPEED FACER ASSEMBLY 1 P N 7639 S2 85 FIGURE A 26 ODF110 SPEED FACER LABEL LOCATIONS P N 7639 S2 86 FIGURE A 27 ODF110 SPEED FACER ASSEMBLY PARTS LIST P N 7639 S2 87 FIGURE A 28 ODF120 SPEED FACER ASSEMBLY P N 7639 S1 88 FIGURE A 29...

Page 78: ...Page 60 ODF Speed Facer Operating Manual FIGURE A 47 BACKFACING ACCESSORY ASSEMBLY P N 92140 107 FIGURE A 48 CABLE PROTECTION COMPONENTS 108 FIGURE A 49 TOOL KIT P N 78530 109 ...

Page 79: ...ev 0 Page 61 FIGURE A 1 ODF30 SPEED FACER ASSEMBLY P N 88930 9 31 32 3 11 63 8 8 64 48 58 61 20 20 61 5 62 38 50 43 15 66 6 1 16 56 35 37 37 55 16 52 53 49 51 33 44 25 24 34 24 25 36 42 23 41 2 10 29 54 17 40 7 39 ...

Page 80: ...Page 62 ODF Speed Facer Operating Manual FIGURE A 2 ODF30 SPEED FACER ASSEMBLY LABELS ASSEMBLY P N 88930 59 27 19 46 60 4 13 45 47 4 28 18 4 12 21 28 4 12 18 30 22 18 12 ...

Page 81: ...29 3 9 in 85644 TUBING 1 4 OD X 035 WALL STAINLESS STEEL 316 316L ASTM A269 A213 FORM PER DETAIL 30 22 86878 ROLLER W4 31 22 86879 BUSHING ECCENTRIC SIZE 4 32 4 86880 ASSY JACKING FOOT LEVELING 33 1 86889 IDLER TAKE UP ODF DRIVE 34 1 86890 ASSY RADIAL AXIS 356MM TRAVEL PARTS LIST ITEM QTY P N DESCRIPTION 35 1 86894 SHEAVE SIZE B 2 GROOVE 8 35 OD QD BORE 36 1 86897 RING SNAP 1 937 OD X 031 SINGLE T...

Page 82: ...cer Operating Manual FIGURE A 4 ODF40 SPEED FACER ASSEMBLY P N 86870 14 66 6 1 15 34 39 41 63 41 33 15 31 57 9 35 36 3 58 30 11 37 48 24 23 38 23 24 40 46 8 22 45 2 10 28 32 16 8 59 44 55 60 47 42 5 64 62 19 61 7 43 61 19 ...

Page 83: ...P N 102615 Rev 0 Page 65 FIGURE A 5 ODF40 SPEED FACER LABELS ASSEMBLY P N 86870 4 13 51 53 50 12 4 27 17 4 12 20 27 4 12 17 18 26 29 21 17 54 52 ...

Page 84: ...GER ODFF TETHER MACHINE BEFORE USE 30 1 86871 FRAME WELDMENT SF40 31 1 86872 RING TRACK SF40 32 2 86874 BELT V B164 33 1 86876 COUNTERWEIGHT SF40 34 1 86877 WELDMENT BRIDGE ODF40 35 26 86878 ROLLER W4 36 26 86879 BUSHING ECCENTRIC SIZE 4 PARTS LIST ITEM QTY P N DESCRIPTION 37 4 86880 ASSY JACKING FOOT LEVELING 38 1 86889 IDLER TAKE UP ODF DRIVE 39 1 86890 ASSY RADIAL AXIS 356MM TRAVEL 40 1 86894 S...

Page 85: ...v 0 Page 67 FIGURE A 7 ODF50 SPEED FACER ASSEMBLY P N 86980 67 38 23 24 6 33 23 24 49 2 28 10 14 22 46 8 47 35 16 45 61 8 42 3 31 30 9 57 1 11 37 40 32 43 15 41 36 60 56 64 36 34 44 15 58 48 19 62 5 63 65 39 19 62 7 ...

Page 86: ...Page 68 ODF Speed Facer Operating Manual FIGURE A 8 ODF50 SPEED FACER LABELS ASSEMBLY P N 86980 13 4 52 54 27 4 12 51 18 26 53 20 12 4 21 17 29 17 17 12 4 27 55 ...

Page 87: ...E USE 30 30 86878 ROLLER W4 31 30 86879 BUSHING ECCENTRIC SIZE 4 32 4 86880 ASSY JACKING FOOT LEVELING 33 1 86889 IDLER TAKE UP ODF DRIVE 34 1 86890 ASSY RADIAL AXIS 356MM TRAVEL 35 1 86894 SHEAVE SIZE B 2 GROOVE 8 35 OD QD BORE PARTS LIST ITEM QTY P N DESCRIPTION 36 2 86900 Varies 37 4 86910 ASSY FEED TRIPPER 38 4 86970 ASSY JACKING FOOT NON LEVELING 39 1 86972 SHAFT ODF DRIVE 40 1 86981 FRAME WE...

Page 88: ...perating Manual FIGURE A 10 ODF60 SPEED FACER ASSEMBLY P N 86990 38 25 6 24 2 29 10 34 24 25 51 15 23 48 36 49 8 45 62 17 42 1 39 33 40 11 43 9 31 32 3 59 16 46 44 37 58 63 16 66 47 37 35 20 64 65 5 67 60 50 7 8 41 20 64 64 20 ...

Page 89: ...P N 102615 Rev 0 Page 71 FIGURE A 11 ODF60 SPEED FACER LABEL LOCATIONS P N 86990 4 12 21 55 4 13 22 18 30 4 12 28 18 18 53 27 19 56 54 12 4 28 57 ...

Page 90: ...DANGER ODFF TETHER MACHINE BEFORE USE 31 34 86878 ROLLER W4 32 34 86879 BUSHING ECCENTRIC SIZE 4 33 4 86880 ASSY JACKING FOOT LEVELING 34 1 86889 IDLER TAKE UP ODF DRIVE 35 1 86890 ASSY RADIAL AXIS 356MM TRAVEL PARTS LIST ITEM QTY P N DESCRIPTION 36 1 86894 SHEAVE SIZE B 2 GROOVE 8 35 OD QD BORE 37 2 86900 Varies 38 1 86901 SEAL STRIP 062 THICK X 3 8 WIDE X 192 LONG 39 4 86910 ASSY FEED TRIPPER 40...

Page 91: ...15 Rev 0 Page 73 FIGURE A 13 ODF70 SPEED FACER ASSEMBLY P N 87000 25 6 24 2 16 10 14 23 41 33 24 25 49 8 47 35 39 8 17 60 40 44 37 9 30 31 3 1 11 38 32 42 67 57 15 45 43 36 56 61 15 64 36 34 46 20 62 5 63 65 7 ...

Page 92: ...Page 74 ODF Speed Facer Operating Manual FIGURE A 14 ODF70 SPEED FACER LABEL LOCATIONS P N 87000 52 13 4 54 21 53 4 12 22 18 29 27 19 51 12 4 18 28 4 12 18 28 55 ...

Page 93: ...USE 30 38 86878 ROLLER W4 31 38 86879 BUSHING ECCENTRIC SIZE 4 32 4 86880 ASSY JACKING FOOT LEVELING 33 1 86889 IDLER TAKE UP ODF DRIVE 34 1 86890 ASSY RADIAL AXIS 356MM TRAVEL 35 1 86894 SHEAVE SIZE B 2 GROOVE 8 35 OD QD BORE PARTS LIST ITEM QTY P N DESCRIPTION 36 2 86900 Varies 37 4 86910 ASSY FEED TRIPPER 38 4 86970 ASSY JACKING FOOT NON LEVELING 39 1 86972 SHAFT ODF DRIVE 40 1 86989 ASSY ODF D...

Page 94: ...F Speed Facer Operating Manual FIGURE A 16 ODF80 SPEED FACER ASSEMBLY 1 P N 94770 64 53 5 52 18 37 60 33 35 54 13 57 49 35 56 59 13 50 36 55 31 38 1 58 63 14 7 39 34 42 7 44 23 22 32 41 21 12 9 15 2 22 6 23 43 51 ...

Page 95: ...P N 102615 Rev 0 Page 77 FIGURE A 17 ODF80 SPEED FACER LABEL LOCATIONS P N 94770 45 46 4 48 19 47 11 20 16 28 25 17 62 11 16 26 11 16 26 61 ...

Page 96: ... 86879 BUSHING ECCENTRIC SIZE 4 31 4 86880 ASSY JACKING FOOT LEVELING 32 1 86889 IDLER TAKE UP ODF DRIVE 33 1 86890 ASSY RADIAL AXIS 356MM TRAVEL 34 1 86894 SHEAVE SIZE B 2 GROOVE 8 35 OD QD BORE PARTS LIST ITEM QTY P N DESCRIPTION 35 1 86900 ASSY FEEDBOX PULL CABLE 36 255 86901 SEAL STRIP 062 THICK X 3 8 WIDE 37 4 86910 ASSY FEED TRIPPER 38 8 86970 ASSY JACKING FOOT NON LEVELING 39 1 86972 SHAFT ...

Page 97: ... 0 Page 79 FIGURE A 19 ODF90 SPEED FACER ASSEMBLY 1 P N 94780 56 13 5 34 33 11 50 30 36 8 26 57 65 10 10 58 40 59 51 44 57 61 53 7 52 21 39 25 4 12 16 24 42 25 26 45 43 38 55 18 63 60 3 35 2 17 49 17 54 39 37 62 9 41 ...

Page 98: ...Page 80 ODF Speed Facer Operating Manual FIGURE A 20 ODF90 SPEED FACER LABEL LOCATIONS P N 94780 46 15 6 48 22 47 14 23 19 32 28 20 67 14 19 29 14 19 29 66 6 6 6 ...

Page 99: ...IC 2 X 3 30 1 79635 SCREW 3 4 10 X 4 SSSFP 31 1 82344 LABEL ARROW MOVEMENT RED WHITE 32 2 84856 LABEL DANGER ODFF TETHER MACHINE BEFORE USE 33 46 86878 ROLLER W4 34 46 86879 BUSHING ECCENTRIC SIZE 4 35 4 86880 ASSY JACKING FOOT LEVELING PARTS LIST ITEM QTY P N DESCRIPTION 36 1 86889 IDLER TAKE UP ODF DRIVE 37 1 86890 ASSY RADIAL AXIS 356MM TRAVEL 38 1 86894 SHEAVE SIZE B 2 GROOVE 8 35 OD QD BORE 3...

Page 100: ... Operating Manual FIGURE A 22 ODF100 SPEED FACER ASSEMBLY 1 P N 94790 56 13 5 34 33 11 50 30 36 8 26 57 65 10 10 58 40 59 51 44 57 61 53 7 52 21 39 25 4 12 16 24 42 25 26 45 43 38 55 18 63 60 3 35 2 17 49 17 54 39 37 62 9 41 ...

Page 101: ...P N 102615 Rev 0 Page 83 FIGURE A 23 ODF100 SPEED FACER LABEL LOCATIONS P N 94790 46 15 6 48 22 47 14 23 19 32 28 20 67 14 19 29 14 19 29 66 6 6 6 ...

Page 102: ...ONLY GRAPHIC 2 X 3 30 1 79635 SCREW 3 4 10 X 4 SSSFP 31 1 82344 LABEL ARROW MOVEMENT RED WHITE 32 2 84856 LABEL DANGER ODFF TETHER MACHINE BEFORE USE 33 46 86878 ROLLER W4 34 46 86879 BUSHING ECCENTRIC SIZE 4 35 4 86880 ASSY JACKING FOOT LEVELING PARTS LIST ITEM QTY P N DESCRIPTION 36 1 86889 IDLER TAKE UP ODF DRIVE 37 1 86890 ASSY RADIAL AXIS 356MM TRAVEL 38 1 86894 SHEAVE SIZE B 2 GROOVE 8 35 OD...

Page 103: ...v 0 Page 85 FIGURE A 25 ODF110 SPEED FACER ASSEMBLY 1 P N 7639 S2 69 53 5 52 18 37 60 32 35 54 12 58 49 28 57 59 12 50 36 56 30 38 10 1 3 29 28 8 61 63 14 7 39 33 41 34 7 43 23 22 31 40 21 11 9 13 2 22 6 23 42 51 62 ...

Page 104: ...Page 86 ODF Speed Facer Operating Manual FIGURE A 26 ODF110 SPEED FACER LABEL LOCATIONS P N 7639 S2 45 46 4 48 19 47 55 20 16 27 25 17 65 55 16 26 55 16 26 66 ...

Page 105: ...9 IDLER TAKE UP ODF DRIVE 32 1 86890 ASSY RADIAL AXIS 356MM TRAVEL 33 1 86894 SHEAVE SIZE B 2 GROOVE 8 35 OD QD BORE 34 1 86897 RING SNAP 1 937 OD X 031 SINGLE TURN SPIRAL 35 1 86900 ASSY FEEDBOX PULL CABLE PARTS LIST ITEM QTY P N DESCRIPTION 36 350 86901 SEAL STRIP 062 THICK X 3 8 WIDE 37 4 86910 ASSY FEED TRIPPER 38 8 86970 ASSY JACKING FOOT NON LEVELING 39 1 86972 SHAFT ODF DRIVE 40 1 86998 PLA...

Page 106: ...Page 88 ODF Speed Facer Operating Manual FIGURE A 28 ODF120 SPEED FACER ASSEMBLY P N 7639 S1 ...

Page 107: ...P N 102615 Rev 0 Page 89 FIGURE A 29 ODF120 SPEED FACER LABEL LOCATIONS P N 89210 ...

Page 108: ... 1 0 17 527 7 1 56 7 75 1 2 51 1 7 68 66 21 5 3 1 5 2 7 7 5 0 1 25 86 52 5 86 1 175 6 66 1 227 9 1 5 7 83 2 5 9 66 5 6 00 75 9 6 9 6 5229 2 4 25 5 1 61 3 2 6 1 7851 63 5 66 2 38 3 576 67 7 0 47 3 1 6 5 37 21 6 675 3 7 66 75 33 5 66 1 227 121 9 1 6 7 2 5 9 3 7 7 83 2 5 9 86 1 4 6 6 5 0 00 6 37 9 7 67 1 66 6 5 6 6 66 7 16 21 227 127 6 2 1 552 3 7 6 5 5 02 1 51 1 5 0 18 3527 7 21 0 1 7 8 6 6 5 0 00 6...

Page 109: ...P N 102615 Rev 0 Page 91 FIGURE A 31 SLIDE TOOL HOLDER ASSEMBLY P N 89210 3 8 15 4 17 24 16 18 23 25 19 9 27 10 13 26 1 2 1 14 6 1 2 1 12 13 7 11 5 ...

Page 110: ... 10 BRONZE LH 48526 1 10 SCREW M4 X 0 7 X 4 mm SSSFP 53365 2 11 BRG RETAINING NUT AXIAL FEED LEADSCREW 57214 1 12 RING O 1 16 X 13 16 ID X 15 16 OD 57320 2 13 BEARING BLOCK LEADSCREW 57793 1 14 HANDLE ADJUSTABLE M6 X 1 X 20MM 58133 1 15 SCREW M6 X 1 0 X 14MM SHCS 59003 2 16 SCREW M6 X 1 X 25MM SSSDP 74658 4 17 PLATE DOVE CIRCULAR 79826 1 18 CLAMP TOOL BIT 3 4 SQ 80309 1 19 NOT SHOWN SHIM 1 8 ID X ...

Page 111: ... SHUT OFF VALVE D M652AY524218002 SIDE COVER PLASTIC E M2MN METAL SILENCER 8652APAM4FA00GA FILTER REGULATOR F M652AU440511003 BOWL POLYMIDE G M699AQ501862001 DRAIN COCK D M652AY524218002 SIDE COVER PLASTIC H M652AE433582003 ELEMENT 40 MICRON J M699AG438047004 GAUGE 0Ͳ175 PSI 8652AL0M40A0000 LUBRICATOR F M652AU440511003 BOWL POLYMIDE K M699AQ440512001 DRAIN COCK PLUG L M699AY506842001 SIGHT DOME AS...

Page 112: ...er Operating Manual FIGURE A 34 PNEUMATIC CONDITIONING UNIT ASSEMBLY PARTS LIST P N 101920 DETAIL B SCALE 1 3 DETAIL A SCALE 1 3 12 7 18 7 3 11 SEE DETAIL B E STOP PB SEE DETAIL A START PB 20 17 1 2 19 13 8 16 15 1 14 9 5 5 ...

Page 113: ... SHOWN TUBING 1 4 OD POLYURETHANE INCHES 48650 24 10 PUSHBUTTON GREEN FLUSH 59458 1 11 PUSH BUTTON PUSH PULL MAINTAINED M M 59459 1 12 PUSH BUTTON OPERATOR RED 1 5 8 59462 1 13 LEGEND PLATE STOP 10250SERIES YELLOW BACKGROUND 59825 1 14 NUT 10 24 STDNYLOC SS 87533 4 15 PLATE PART NO YEAR MODEL 1 5 X 3 0 ADHESIVE BACKED 91792 1 16 BUMPER RUBBER 1 4 ID X 1 2 OD 1 16 MATL THICKNESS 96348 4 17 O RING 4...

Page 114: ...4 4 2 SCREW M10 X 1 5 X 16mm SSSHDP 48998 1 3 SCREW M8 X 1 25 X 30 OAL X 10 THD L STAINLESS 74632 2 4 SCREW MODIFIED M20 X 1 5 X 12 7MM HOLLOW LOCK 80430 1 5 HOUSING JACKING FOOT 86881 1 6 SCREW JACKING FOOT 86882 1 7 BUSHING THD 1 1 4 7 86883 1 8 RAM JACKING LEVELING 86884 1 9 JAW JACKING LEVELING 86885 1 10 SETUP FINGER 86886 1 11 NUT 1 1 4 7 JAMN 1 2 THICK 86908 1 12 8 12 7 2 3 1 6 5 9 10 11 4 ...

Page 115: ... Rev 0 Page 97 FIGURE A 37 RADIAL AXIS ASSEMBLY P N 86890 1 38 14 1 2 1 8 17 9 12 11 37 1 13 14 6 20 18 18 19 22 18 16 18 20 6 26 32 3 4 27 21 5 7 28 34 5 35 24 25 23 10 33 15 36 4 PN 60904 INCLUDED WITH ITEM 33 ...

Page 116: ...1 4 OD X 013 THK 62376 6 17 SEAL FELT 16MM BALL SCREW 1 015 OD MILLING HEAD 62379 4 18 MOUNT BALL NUT MILLING HEAD 62423 1 19 WASHER SHIM 75 ID 1 125 OD 062 THICK STEEL 62903 2 20 SCREW 6MM DIA X 12MM X M5 X 0 8 SHLDCS 62909 2 21 BALL SCREW NUT 20MM X 5MM LEAD LEFT HAND 33 MM OD EICHENBERGER ROUND 62960 1 22 CAP RAIL 15MM METAL THK SHS 68500 18 23 ZIMMER BRAKE 15MM RAIL 72636 1 24 ZIMMER ADAPTER 1...

Page 117: ...NUT M6 X 1 0 JAMN ZINC PLATED 43019 1 12 DRIVE BUSHING 44721 2 13 SCREW 10 24 X 2 5 SHCS 56357 4 14 SCREW M6 X 1 0 X 80 mm SHCS CL12 9 ZINC COATED 59057 2 15 PIN DOWEL 5 32 DIA X 11 16 60165 2 16 SCREW M6 X 1 0 X 40MM KNURLED HEAD 76599 1 17 HOUSING FEEDBOX PULL CABLE 86899 1 18 CABLE BRAKE PULL 1 5MM 86905 1 19 PIVOT LINK PULL CABLE FEED 86909 1 20 CLUTCH ARM PULL CABLE FEED 86973 2 21 COUPLING F...

Page 118: ...0 2 4 TRIP ARM CABLE FEED 86904 1 5 CABLE BRAKE PULL 1 5MM X 1700MM 86905 1 6 BLOCK FEED TRIP ACTUATOR 86906 1 7 KEY PIVOT PULL CABLE FEED 86907 1 8 HOUSING 5MM DIA BRAKE CABLE 87181 A R 9 SPRING COMP 136 OD X 010 WIRE X 1 34 LONG 87529 1 10 COVER FEED ACTUATOR 87610 1 11 BUSHING OILITE 1 4 ID X 3 8 OD X 1 4 88151 1 12 SCREW 5 16 DIA X 3 8 X 1 4 20 SHLDCS 88152 1 13 NOT SHOWN CONDUIT FLEXIBLE 3 8 ...

Page 119: ...SEMBLY P N 86910 PARTS LIST DESCRIPTION P N QTY ITEM PLUNGER BALL PUSHFIT 26828 1 1 SCREW M8 X 1 25 X 20MM SHCS CAPTIVE 10 THD STAINLESS 84563 1 2 BLOCK FEED TRIP 86902 1 3 ROD FEED TRIP 86903 1 4 LEVER M6 X 1 0 X 63MM ROUND RED HANDLE 87023 1 5 1 5 2 3 4 ...

Page 120: ...ARTS LIST DESCRIPTION P N QTY ITEM PIN DOWEL 3 8 DIA X 2 1 2 14297 2 1 SCREW M10 x 1 5 x 60mm SHCS 45754 4 2 SCREW M10 X 1 5 X 16mm SSSHDP 48998 1 3 HOUSING JACKING FOOT 86881 1 4 SCREW JACKING FOOT 86882 1 5 BUSHING THD 1 1 4 7 86883 1 6 NUT 1 1 4 7 JAMN 1 2 THICK 86908 1 7 RAM JACKING NON LEVELING 86971 1 8 6 7 5 2 3 1 4 8 ...

Page 121: ...P N 102615 Rev 0 Page 103 FIGURE A 43 EXTENSION FOOT ASSEMBLY P N 87164 PARTS LIST DESCRIPTION P N QTY ITEM SCREW M10 X 1 5 X 35mm SHCS 36079 4 1 BAR SF MOUNTING FOOT EXTENSION SET 87147 1 2 2 1 2 ...

Page 122: ... 162 RPM FS 83 RPM MAX 134TQ REVERSE ROTATION 29863 1 6 VALVE BALL 1 2NPTF OVAL HANDLE 36328 1 7 NOT SHOWN WIRE TIE VELCRO 11 LONG 37749 1 8 HEAT SHRINK TUBING FLEXIBLE RED 1 INCH DIA 43336 3 9 HEAT SHRINK TUBING FLEXIBLE BLUE 1 IN DIA 43337 3 10 HOSE ASSY 801 1 2 X 1 2 NPTMS ENDS X 180 59376 1 11 SCREW M8 X 1 25 X 30 OAL X 10 THD L STAINLESS 74632 2 12 FTG NIPPLE 1 2 NPTM X 2 INCH BRASS 76030 1 1...

Page 123: ...P N 102615 Rev 0 Page 105 FIGURE A 45 HYDRAULIC DRIVE MOTOR ASSEMBLY P N 91110 ...

Page 124: ...M12 X 1 75 X 50 MM SHCS ZINC COATED 57907 3 5 LABEL WARNING HAND CRUSH MOVING PARTS 59042 1 6 SCREW M8 X 1 25 X 16MM BHSCS 59827 2 7 SCREW M8 X 1 25 X 20 SSSFP 83708 4 8 PLATE BACKFACING MOUNT 87309 1 9 GIB 435 X 156 X 6 5 0 1 4 SS W DOWEL 87416 1 10 PLATE MASS CE 1 0 X 1 0 KG ADHESIVE BACKED 91217 1 11 BRACKET BACK FACING LARGE DIA 92197 1 12 SPACER BACK FACING 92208 1 13 BRACE BACKFACING 92209 1...

Page 125: ...7 3 5 LABEL WARNING HAND CRUSH MOVING PARTS 59042 1 6 SCREW M8 X 1 25 X 16MM BHSCS 59827 2 7 SCREW M8 X 1 25 X 20 SSSFP 83708 4 8 PLATE BACKFACING MOUNT 87309 1 9 GIB 435 X 156 X 6 5 0 1 4 SS W DOWEL 87416 1 10 HOLDER OFFSET TOOL 89203 1 11 BAR TOOL CLAMP 89223 1 12 PLATE MASS CE 1 0 X 1 0 KG ADHESIVE BACKED 91217 1 13 BRACKET BACK FACING LARGE DIA 92197 1 14 SPACER BACK FACING 92208 1 15 BRACE BA...

Page 126: ...Page 108 ODF Speed Facer Operating Manual FIGURE A 48 CABLE PROTECTION COMPONENTS ...

Page 127: ...IVE EXTENSION DRIVE WRENCH 1 2 DRIVE X 5 WRENCH RATCHET 1 2 DRIVE WRENCH HEX 5 16 X 6 T HANDLE WRENCH HEX 3 8 X 12 T HANDLE HAMMER DEAD BLOW 1 3 4 DIA HEAD KB WRENCH HEX SET 1 5 10MM BONDHUS BALL END KB WRENCH SOCKET 7 8 WITH HANDLE ROUND STEEL ROD 3 8 9 LONG PARTS LIST ADAPTER 3 4 SQ TO 1 2 SQ TOOL CLAMP WRENCH BOX 1 5 8 X 1 2 THICK WRENCH HEX 10MM X 9 T HANLDLE WRENCH HEX 6MM X 6 T HANDLE CABLE ...

Page 128: ...Page 110 ODF Speed Facer Operating Manual This page intentionally left blank ...

Page 129: ...P N 102615 Rev 0 Page 111 APPENDIX B SDS Contact CLIMAX for the current list of Safety Data Sheets ...

Page 130: ...Page 112 ODF Speed Facer Operating Manual This page intentionally left blank ...

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