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MEDIPULSE 2342se ERGONOMIC SUCTION BLAST CABINET 

Page 16

 

 

 

 

 

 

© 2019 

CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 24939, Rev. C, 03/19

 

5.8.8

  To  find  the  static  pressure,  add  the  number  of 

inches the fluid travels up one column to the inches the 
fluid  travels  down  the  other  column.  Refer  to  the 
example in Figure 21. 

 

5.8.9

  After  taking  the  readings,  replace  the  needle 

protector.  Close  the  manometer  valves  and  store  the 
manometer  in  the  original  container  in  a  clean  area. 
Note:  If  the  manometer  installation  is  permanent,  the 
manometer may remain on the reclaimer body after the 
valves are closed. 

 
 
5.9 

Foot Shelf 

 

5.9.1

  Raise  the  shelf  to  remove  pressure  from  the 

locating  pins  and  remove  the  pins.  Adjust  the  shelf 
height and insert the pins. 

 
 
6.0 

PREVENTIVE MAINTENANCE 

 

 

 

WARNING 

Failure to wear an approved respirator and 
personal protection when servicing dust-laden 
areas of the cabinet and dust collector, as well as 
when emptying the container, could result in lung 
disease, serious skin or eye irritation, or other 
health issues. Toxicity and health risk vary with 
type of media and dust generated by blasting. 
The respirator must be approved for the type of 
dust generated. Identify all material being 
removed by blasting and obtain a safety data 
sheet (SDS) for the blast media. 

 
To avoid unscheduled downtime and to improve safety, 
establish  an  inspection  schedule.  Inspect  all  parts 
subjected  to  media  contact,  including  the  gun  and 
nozzle, media hose, flex hose, wear plate, and all items 
covered  in  this  section.  Adjust  frequency  of  inspections 
as needed, based on the following: 

 

 

Usage:

  Frequently  used  cabinets  require  more 

maintenance 

and 

inspections 

than 

those 

occasionally used. 

 

 

Type  of  media:

  Aggressive  media  wears  parts 

faster than nonaggressive media. 

 

 

Condition  of  parts  being  blasted:

  Heavily 

contaminated  parts  require  more  maintenance  to 
the cabinet’s media recovery system. 

 

 

Friability  of  media:

  Media  that  rapidly  breaks 

down  require  more  maintenance  to  the  cabinet’s 
media recovery system and dust collector. 

 

6.1 

Daily  Inspection  and  Maintenance  Before 

Blasting with the Air OFF 
 
6.1.1  Check  media  level: 

Check  media  level  in 

reclaimer and refill as necessary. 
 

6.1.2  Inspect  reclaimer  debris  screen  and  door 
gasket: 

Check  reclaimer  debris  screen  for  debris.  The 

screen  is  accessible  through  the  reclaimer  door.  With 
the  exhauster  OFF,  remove  the  screen  and  empty  it 
daily  or  when  loading  media.  Empty  the  screen  more 
often  if  part  blasted  causes  excessive  debris.  Do  not 
operate  the  machine  without  the  screen  in  place; 
oversized byproduct from blasting could plug the nozzle. 
While the door is open, inspect the door gasket for wear 
or damage. Replace the gasket at the first sign of wear. 
 

6.1.3  Drain  compressed-air  filter: 

The  cabinet  is 

equipped with a manual-drain air filter. Drain the filter at 
least  once  a  day,  and  more  often  if  water  is  present. 
Moist air inhibits the flow of media. Drain the air line and 
receiver  tank  regularly.  If  the  filter  does  not  remove 
enough moisture to keep media dry and flowing, it may 
be necessary to install an air dryer or aftercooler in the 
compressed-air supply line. 
 

6.1.4

 

Inspect  dust  container: 

Empty  the  dust 

container  regularly.  Start  by  inspecting  the  container  at 
least  daily  and  when  adding  new  media,  then  adjust 
frequency  based  on usage, contamination, and friability 
of the media. 

 
1. 

Turn off the exhauster and

 

unlatch the lid lock ring from 

the dust container, as shown in Figure 22. 
 

2.

 Pry off the lid from the container (the lid's flexible inlet 

hose allows easy removal) and remove the container.  

 

 

 

 

Figure 22 

 

 
3. 

Tie  off  or  otherwise  seal  the  top  of  the  liner  and 

remove it from the container. Dispose of the sealed liner 
into a suitable disposal receptacle.  

 

Drum Liner  

Latch Catch 

Swing the catch 
up to unlock the 

lock-ring latch. 

Latch  

Pull the latch away 
from the ring and 
remove the ring. 

 

Summary of Contents for MediPulse 2342se

Page 1: ...ible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitabili...

Page 2: ...ates a hazardous situation that if not avoided could result in minor or moderate injury WARNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANG...

Page 3: ...PLACEMENT PARTS 9 0 Optional Accessories field installed 9 1 BNP Gun and Feed Assembly 9 2 Cabinet Assembly 9 3 LED Light Assembly 9 4 View Window 9 5 Metering Valve 9 6 Foot Pedal 9 7 Filter Regulato...

Page 4: ...6 1 Unless otherwise specified at the time of purchase the cabinet is provided with a No 5 5 16 orifice ceramic nozzle and No 5 5 32 orifice air jet Optional more durable tungsten carbide and boron c...

Page 5: ...formance from the reclaimer When using larger nozzles the maximum mesh size of media will be smaller than normally recommended Using media finer than those recommended may decrease visibility and at s...

Page 6: ...g 1 2 HP 115 230V 1 PH 60 HZ motors wired for 115 volts FLA 20 7 208 3 4 240 3 5 1 10 2 A power cord with u ground plug is provided 2 0 INSTALLATION 2 1 General Installation Notes 2 1 1 Select a locat...

Page 7: ...ssories 2 3 Ground the Cabinet 2 3 1 To prevent static electricity buildup attach an external grounded wire from an earth ground to the grounding lug on the left rear of the power module 2 4 Connect E...

Page 8: ...lacement 3 2 Cabinet Curtains Installation 3 2 1 Match curtains to corresponding wall and doors 3 2 2 Front and rear walls Position the curtain on the wall to be protected Using the curtains as templa...

Page 9: ...flow particle weight and size Reclaimer static pressure is set by adjusting the outlet damper refer to Section 5 4 to adjust static pressure Refer to Section 5 8 for manometer instructions 3 5 Reclai...

Page 10: ...hown by removing the fitting s compression nut sliding it over the end of the tubing inserting the tubing into the fitting and tightening the nut onto the fitting 3 6 6 Refer to the differential press...

Page 11: ...pen the fill door and stir media until it starts to flow Before the container becomes too heavy to easily manage replace the plug and empty the container Replace the plug when the reclaimer is empty o...

Page 12: ...immediately WARNING Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Check to make sure the dust collector filter cartridge is correctly seated and that it is no...

Page 13: ...adjust pressure unlock the knob by pulling it out as shown in Figure 14 and turn it clockwise to increase pressure or counterclockwise to decrease pressure Pressure may drop slightly from closed line...

Page 14: ...h finer media higher with coarser media Run the media through several blast cycles allowing the reclaimer to function with these settings Inspect media in the reclaimer and fines in the dust collector...

Page 15: ...imum pulse pressure of 90 psi is attained and additional pulsing as described in Section 6 2 4 does not increase visibility or decrease differential pressure replace the cartridge per Section 7 9 5 7...

Page 16: ...will cause carry over of good media to the dust collector 5 8 6 2 To take occasional readings Leave the needle protector on the needle and insert the needle into the unused end of the tubing The ends...

Page 17: ...require more maintenance to the cabinet s media recovery system Friability of media Media that rapidly breaks down require more maintenance to the cabinet s media recovery system and dust collector 6...

Page 18: ...e and after each use Figure 23 6 2 4 Additional cartridge pulsing The cartridge is pulsed each time the foot pedal is pressed or released Additional pulsing should be performed per the following instr...

Page 19: ...n the inside of the cabinet To replace loosen the clamps with a screwdriver replace the gloves and tighten the clamps 7 1 3 Quick change type clampless installation Quick change gloves are held in pla...

Page 20: ...media leakage around the view window or if gaskets are worn or otherwise damaged Figure 25 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove all the old gasket material and clean t...

Page 21: ...e gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 Diffuser lens replacement 7 7 3 1 Remove the four nuts and washers that attach the light mount cover to the cabinet...

Page 22: ...plate against the inner wall of the reclaimer 7 8 9 New self drilling sheet metal screws are provided with the wear plate while forcing the wear plate against the reclaimer wall install the screws thr...

Page 23: ...e container and drape it over the top edge Reattach the container to the lid and latch the lock ring making sure the lid and clamp are secure Replacement liners are shown in Sections 9 11 7 9 12 Seaso...

Page 24: ...1 9 Obstruction in flex hose between the cabinet hopper and reclaimer inlet Inspect hose for blockage 8 1 10 Paddle wheel worn Check wheel for wear 8 2 Abnormally high media consumption 8 2 1 Door on...

Page 25: ...mer mounting bolt may help to prevent bridging of fine mesh media NOTE To avoid the possibility of compressing media a vibrator should be set up to start when the foot pedal is pressed and stop when t...

Page 26: ...as indicated by the arrow on the exhauster housing If it does not rotate in the proper direction lockout and tagout electrical power and switch the motor leads as shown on the motor plate Refer to the...

Page 27: ...k alignment If the switch does not engage the pulse when the cam follower rides onto the lobe the switch assembly is too far from the lobe Loosen the two screws on the bottom of the pedal slide the sw...

Page 28: ...spect the foot pedal per Sections 8 17 2 8 17 3 and 8 17 4 Figure 32 8 18 A steady stream of air is heard within the dust collector when the foot pedal is not pressed 8 18 1 Cam follower does not ride...

Page 29: ...tion 9 2 Retaining ring wide spray 12038 Nozzle nut wide spray 11916 or Nozzle guard wide spray 12295 Time delay door locks for both doors 24163 Tumble basket 2 gallon 12227 Automatic pulse kit 21773...

Page 30: ...1914 Urethane covered 11574 2 O ring 08975 3 Gun body 11802 4 Lock nut air jet 11913 5 Rubber sleeve 12097 6 Air jet assembly with Item 5 No 4 12342 No 5 12343 No 6 12344 7 Fitting hose 3 8 NPT x 1 2...

Page 31: ...66 11 Clamp for 4 hose 11577 12 Fitting 1 8 NPT elbow x 1 8 barb 11733 13 Regulator 1 8 NPT pilot 12715 14 Gauge pressure 1 8 NPT cbm 01908 15 Foot pedal with tubing 20194 16 Grommet media air hose 3...

Page 32: ...ck No 1 Window glass 12 5 x 19 5 laminated 12212 2 Gasket 5 16 x 3 4 applied to cabinet per foot 6 feet required 00189 3 Gasket 5 32 x 3 4 applied to window frame per foot 6 feet required 00192 4 Cove...

Page 33: ...w x 1 8 barb 11733 17 Tie nylon wire 12139 Figure 42 9 8 Filter Regulator Inlet Piping Assembly Figure 43 Item Description Stock No Filter regulator inlet piping assembly Includes all items shown 2152...

Page 34: ...1 2 flare 11351 19 Hose end 1 2 barb x 1 2 female swivel 15002 20 Hose end 1 2 barb x 3 8 male NPT 06369 21 Blow off nozzle 13116 22 Air hose 1 2 specify ft required 12472 23 Gun assembly BNP No 5 st...

Page 35: ...Stock No Repair kit diaphragm pulse valve 21600 1 Valve 1 diaphragm pulse 19578 2 Valve 3 way 12202 3 Fitting 1 8 NPT straight x 1 8 barb 11732 4 Nipple 1 8 NPT hex 01962 5 Actuator air pilot 19123 6...

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