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MEDIPULSE 2342se ERGONOMIC SUCTION BLAST CABINET 

Page 17

 

 

 

 

 

 

© 2019 

CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 24939, Rev. C, 03/19

 

NOTE: Blasting media is usually nontoxic; however, 
some materials being removed by the blast process 
may be toxic. Obtain SDS sheets for the media and 
identify  all  material  removed  by  the  blast  process. 
Check  with  proper  authorities  for  disposal 
restrictions. 
 
4. 

Place  a  new  liner  inside  the  container  and  drape  it 

over the top edge. Reattach the container to the lid and 
latch  the  lock  ring,  making  sure  the  lid  and  clamp  are 
secure. Replacement liners are shown in Sections 9.11. 
 
 

6.2 

Daily  Inspection  During  Blasting  –  Have 

Someone Do the Following: 

 

6.2.1  Inspect  cabinet  for  dust  leaks:

  During 

operation,  inspect  cabinet  door  seals  for  media  leaks. 
Dust  leaking  from  the  inlet  damper  or  other  places  on 
the  cabinet  indicates  saturated  filter  cartridge.  Refer  to 
Section 6.2.4 for additional pulsing. 

 
6.2.2  Check exhaust air for dust: 

Dust discharge at 

the  outlet indicates a leaking or damaged filter cartridge. 
Check  immediately.  Note  that  a  small  amount  of  dust 
egress is normal for a short time before a new cartridge is 
seasoned. 

 
6.2.3  Drain  pulse  reservoir  ‒  Figure  23: 

Open  the 

petcock  to  drain  water  from  the  pulse  reservoir  before 
and after each use.  
 
 

 

 

Figure 23 

 

 

6.2.4  Additional  cartridge  pulsing: 

The  cartridge  is 

pulsed each time the foot pedal is pressed or released. 
Additional pulsing should be performed per the following 
instructions every eight hours, or more often under dusty 
conditions, to prevent clogging of the cartridge. 

 
1.  

Turn OFF exhauster. 

 

2.  

Hold the blast gun and rapidly press and release the 

foot  pedal  three  times.  Activating  the  foot  pedal  more 
than  three  times  may  cause  dust  to  escape  from  the 
enclosure. 
 

3.  

Start the exhauster and let it run for 10 seconds or 

until all airborne dust is cleared from the cabinet. 
 

4.  

Repeat the process several times. 

 
 

6.3 

Weekly  Inspection  and  Maintenance  Before 

Blasting with Air OFF 

 

6.3.1  Inspect  view-window  cover  lens: 

Inspect  the 

window cover lens. Replace as needed, per Section 7.3.  
 

6.3.2  Inspect  gloves: 

Inspect  gloves  for  wear.  The 

first  sign  of  deterioration  may  be  excessive  static 
shocks. Replace as needed, per Section 7.1. 
 

6.3.3  Inspect  BNP

®

  gun  assembly: 

Inspect  internal 

parts  of  the  BNP  gun  for  wear.  Inspection  and 
replacement of the air jet cover before it wears through 
will prolong the life of the jet. Replace parts as needed, 
per Section 7.2.

 

 

6.3.4  Inspect  media  hose: 

Inspect  media  hose  for 

thin  spots  by  pinching  it  every  6  to  12  inches.  Replace 
the hose when it becomes soft. 

 
6.4 

Weekly  Inspection  During  Blasting  –  Have 

Someone do the Following: 
 
6.4.1  Inspect flex hoses: 

Inspect flex hoses for leaks 

and wear. 

 

 
 

Drain 

Pulse Reservoir 

Summary of Contents for MediPulse 2342se

Page 1: ...ible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitabili...

Page 2: ...ates a hazardous situation that if not avoided could result in minor or moderate injury WARNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANG...

Page 3: ...PLACEMENT PARTS 9 0 Optional Accessories field installed 9 1 BNP Gun and Feed Assembly 9 2 Cabinet Assembly 9 3 LED Light Assembly 9 4 View Window 9 5 Metering Valve 9 6 Foot Pedal 9 7 Filter Regulato...

Page 4: ...6 1 Unless otherwise specified at the time of purchase the cabinet is provided with a No 5 5 16 orifice ceramic nozzle and No 5 5 32 orifice air jet Optional more durable tungsten carbide and boron c...

Page 5: ...formance from the reclaimer When using larger nozzles the maximum mesh size of media will be smaller than normally recommended Using media finer than those recommended may decrease visibility and at s...

Page 6: ...g 1 2 HP 115 230V 1 PH 60 HZ motors wired for 115 volts FLA 20 7 208 3 4 240 3 5 1 10 2 A power cord with u ground plug is provided 2 0 INSTALLATION 2 1 General Installation Notes 2 1 1 Select a locat...

Page 7: ...ssories 2 3 Ground the Cabinet 2 3 1 To prevent static electricity buildup attach an external grounded wire from an earth ground to the grounding lug on the left rear of the power module 2 4 Connect E...

Page 8: ...lacement 3 2 Cabinet Curtains Installation 3 2 1 Match curtains to corresponding wall and doors 3 2 2 Front and rear walls Position the curtain on the wall to be protected Using the curtains as templa...

Page 9: ...flow particle weight and size Reclaimer static pressure is set by adjusting the outlet damper refer to Section 5 4 to adjust static pressure Refer to Section 5 8 for manometer instructions 3 5 Reclai...

Page 10: ...hown by removing the fitting s compression nut sliding it over the end of the tubing inserting the tubing into the fitting and tightening the nut onto the fitting 3 6 6 Refer to the differential press...

Page 11: ...pen the fill door and stir media until it starts to flow Before the container becomes too heavy to easily manage replace the plug and empty the container Replace the plug when the reclaimer is empty o...

Page 12: ...immediately WARNING Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Check to make sure the dust collector filter cartridge is correctly seated and that it is no...

Page 13: ...adjust pressure unlock the knob by pulling it out as shown in Figure 14 and turn it clockwise to increase pressure or counterclockwise to decrease pressure Pressure may drop slightly from closed line...

Page 14: ...h finer media higher with coarser media Run the media through several blast cycles allowing the reclaimer to function with these settings Inspect media in the reclaimer and fines in the dust collector...

Page 15: ...imum pulse pressure of 90 psi is attained and additional pulsing as described in Section 6 2 4 does not increase visibility or decrease differential pressure replace the cartridge per Section 7 9 5 7...

Page 16: ...will cause carry over of good media to the dust collector 5 8 6 2 To take occasional readings Leave the needle protector on the needle and insert the needle into the unused end of the tubing The ends...

Page 17: ...require more maintenance to the cabinet s media recovery system Friability of media Media that rapidly breaks down require more maintenance to the cabinet s media recovery system and dust collector 6...

Page 18: ...e and after each use Figure 23 6 2 4 Additional cartridge pulsing The cartridge is pulsed each time the foot pedal is pressed or released Additional pulsing should be performed per the following instr...

Page 19: ...n the inside of the cabinet To replace loosen the clamps with a screwdriver replace the gloves and tighten the clamps 7 1 3 Quick change type clampless installation Quick change gloves are held in pla...

Page 20: ...media leakage around the view window or if gaskets are worn or otherwise damaged Figure 25 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove all the old gasket material and clean t...

Page 21: ...e gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 Diffuser lens replacement 7 7 3 1 Remove the four nuts and washers that attach the light mount cover to the cabinet...

Page 22: ...plate against the inner wall of the reclaimer 7 8 9 New self drilling sheet metal screws are provided with the wear plate while forcing the wear plate against the reclaimer wall install the screws thr...

Page 23: ...e container and drape it over the top edge Reattach the container to the lid and latch the lock ring making sure the lid and clamp are secure Replacement liners are shown in Sections 9 11 7 9 12 Seaso...

Page 24: ...1 9 Obstruction in flex hose between the cabinet hopper and reclaimer inlet Inspect hose for blockage 8 1 10 Paddle wheel worn Check wheel for wear 8 2 Abnormally high media consumption 8 2 1 Door on...

Page 25: ...mer mounting bolt may help to prevent bridging of fine mesh media NOTE To avoid the possibility of compressing media a vibrator should be set up to start when the foot pedal is pressed and stop when t...

Page 26: ...as indicated by the arrow on the exhauster housing If it does not rotate in the proper direction lockout and tagout electrical power and switch the motor leads as shown on the motor plate Refer to the...

Page 27: ...k alignment If the switch does not engage the pulse when the cam follower rides onto the lobe the switch assembly is too far from the lobe Loosen the two screws on the bottom of the pedal slide the sw...

Page 28: ...spect the foot pedal per Sections 8 17 2 8 17 3 and 8 17 4 Figure 32 8 18 A steady stream of air is heard within the dust collector when the foot pedal is not pressed 8 18 1 Cam follower does not ride...

Page 29: ...tion 9 2 Retaining ring wide spray 12038 Nozzle nut wide spray 11916 or Nozzle guard wide spray 12295 Time delay door locks for both doors 24163 Tumble basket 2 gallon 12227 Automatic pulse kit 21773...

Page 30: ...1914 Urethane covered 11574 2 O ring 08975 3 Gun body 11802 4 Lock nut air jet 11913 5 Rubber sleeve 12097 6 Air jet assembly with Item 5 No 4 12342 No 5 12343 No 6 12344 7 Fitting hose 3 8 NPT x 1 2...

Page 31: ...66 11 Clamp for 4 hose 11577 12 Fitting 1 8 NPT elbow x 1 8 barb 11733 13 Regulator 1 8 NPT pilot 12715 14 Gauge pressure 1 8 NPT cbm 01908 15 Foot pedal with tubing 20194 16 Grommet media air hose 3...

Page 32: ...ck No 1 Window glass 12 5 x 19 5 laminated 12212 2 Gasket 5 16 x 3 4 applied to cabinet per foot 6 feet required 00189 3 Gasket 5 32 x 3 4 applied to window frame per foot 6 feet required 00192 4 Cove...

Page 33: ...w x 1 8 barb 11733 17 Tie nylon wire 12139 Figure 42 9 8 Filter Regulator Inlet Piping Assembly Figure 43 Item Description Stock No Filter regulator inlet piping assembly Includes all items shown 2152...

Page 34: ...1 2 flare 11351 19 Hose end 1 2 barb x 1 2 female swivel 15002 20 Hose end 1 2 barb x 3 8 male NPT 06369 21 Blow off nozzle 13116 22 Air hose 1 2 specify ft required 12472 23 Gun assembly BNP No 5 st...

Page 35: ...Stock No Repair kit diaphragm pulse valve 21600 1 Valve 1 diaphragm pulse 19578 2 Valve 3 way 12202 3 Fitting 1 8 NPT straight x 1 8 barb 11732 4 Nipple 1 8 NPT hex 01962 5 Actuator air pilot 19123 6...

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