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MEDIPULSE 2342se ERGONOMIC SUCTION BLAST CABINET 

Page 11

 

 

 

 

 

 

© 2019 

CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 24939, Rev. C, 03/19

 

 

4.4.3 

Close  door;  the  door  interlock  system  will 

prevent blasting if either door is open. 

 
 
4.5 

Blasting Operation

 

 

 

 

WARNING 

To avoid the inhalation of dust, which can 
cause respiratory illness from short-term 
ingestion or death from long-term ingestion:  

 

Use the blow-off nozzle to blow media off 
parts before opening doors. 

 

After blasting, keep doors closed and 
exhauster running until the cabinet is clear 
of all airborne dust. 

 

Always close cabinet, reclaimer, and dust 
collector doors before blasting. Keep all 
doors closed during blasting. 

 

Always wear blast gloves. 

 

Stop blasting immediately if dust leaks are 
detected.

 

 
4.5.1 

Slowly open the air valve on the air-supply hose 

to the cabinet. Check for air leaks on the initial start up 
and periodically thereafter. 
 

4.5.2 

After the filter cartridge is seasoned, per Section 

7.10, adjust the pulse pressure regulator to 60 psi. Refer 
to Section 5.6 for adjustment procedure. 
 

4.5.3 

Turn  ON  lights  and  exhauster.  The  ON/OFF 

toggle switch performs both functions. 
 

4.5.4 

Load parts. 

 

4.5.5 

Close  door;  the  door  interlock  system  will 

prevent blasting if either door is open. 
 

4.5.6 

Adjust  the  pilot  pressure  regulator  to  the 

required blast pressure, per Section 5.1. The regulator is 
located on the top-left side of the cabinet. 

 
4.5.7 

Insert hands into rubber gloves. 

 

4.5.8 

To  blast,  hold  the  gun  firmly,  point  the  gun 

toward  the  object  to  be  blasted,  and  apply  pressure  to 
the  top  of  the  foot  pedal;  blasting  will  begin  almost 
immediately.  

 

 

 

WARNING 

Shut down the cabinet immediately if dust 
discharges from the dust collector or cabinet. 
Check to make sure the dust-collector filter 
cartridge is correctly seated and that it is not 
worn or otherwise damaged. Prolonged 
breathing of any dust can result in serious lung 
disease. Short-term ingestion of toxic dust, 
such as lead or heavy metals, poses an 
immediate danger to health. Toxicity and health 
risks vary with type of media and dust 
generated by blasting. Identify all material being 
removed by blasting and obtain a safety data 
sheet (SDS) for the blast media.

  

 
 

4.5.9

  When blasting small parts, place an appropriately 

sized  screen  over  the  grate  to  prevent  parts  from  falling 
into the hopper. If an object should fall through the grate, 
stop blasting immediately and retrieve it.  
 

 

NOTICE

 

To prevent rapid frosting of the view window, 
install a view-window cover lens, per Section 
7.3, and avoid pointing the blast nozzle toward 

the view window

 

 

 

4.5.10

  When  blasting  parts  off  the  grate,  use  a  solid 

conductive  backrest  to  support  the  part.  Without  this 
assist,  especially  with  longer  blasting  operations,  the 
operator will tire easily from resisting blast pressure, and 
static  electricity  could  build  up  in  the  ungrounded  part 
and  cause  static  shocks.  Whenever  possible,  avoid 
holding small parts that require blasting into the glove. 
 
 

4.6 

Blasting Technique

 

 

4.6.1 

Blasting  technique  is  similar  to  spray  painting 

technique. Smooth, continuous strokes are usually most 
effective. The distance from the part affects size of blast 
pattern.  Under  normal  conditions,  hold  the  gun 
approximately 3" to 6" from the surface of the part. 

 
 
4.7 

Stop Blasting

 

 

4.7.1 

To stop blasting, remove foot pressure from the 

top of the foot pedal.  
 

4.7.2 

Use  the  blow-off  nozzle  to  blow  media  off 

cleaned parts.  
 

Summary of Contents for MediPulse 2342se

Page 1: ...ible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitabili...

Page 2: ...ates a hazardous situation that if not avoided could result in minor or moderate injury WARNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANG...

Page 3: ...PLACEMENT PARTS 9 0 Optional Accessories field installed 9 1 BNP Gun and Feed Assembly 9 2 Cabinet Assembly 9 3 LED Light Assembly 9 4 View Window 9 5 Metering Valve 9 6 Foot Pedal 9 7 Filter Regulato...

Page 4: ...6 1 Unless otherwise specified at the time of purchase the cabinet is provided with a No 5 5 16 orifice ceramic nozzle and No 5 5 32 orifice air jet Optional more durable tungsten carbide and boron c...

Page 5: ...formance from the reclaimer When using larger nozzles the maximum mesh size of media will be smaller than normally recommended Using media finer than those recommended may decrease visibility and at s...

Page 6: ...g 1 2 HP 115 230V 1 PH 60 HZ motors wired for 115 volts FLA 20 7 208 3 4 240 3 5 1 10 2 A power cord with u ground plug is provided 2 0 INSTALLATION 2 1 General Installation Notes 2 1 1 Select a locat...

Page 7: ...ssories 2 3 Ground the Cabinet 2 3 1 To prevent static electricity buildup attach an external grounded wire from an earth ground to the grounding lug on the left rear of the power module 2 4 Connect E...

Page 8: ...lacement 3 2 Cabinet Curtains Installation 3 2 1 Match curtains to corresponding wall and doors 3 2 2 Front and rear walls Position the curtain on the wall to be protected Using the curtains as templa...

Page 9: ...flow particle weight and size Reclaimer static pressure is set by adjusting the outlet damper refer to Section 5 4 to adjust static pressure Refer to Section 5 8 for manometer instructions 3 5 Reclai...

Page 10: ...hown by removing the fitting s compression nut sliding it over the end of the tubing inserting the tubing into the fitting and tightening the nut onto the fitting 3 6 6 Refer to the differential press...

Page 11: ...pen the fill door and stir media until it starts to flow Before the container becomes too heavy to easily manage replace the plug and empty the container Replace the plug when the reclaimer is empty o...

Page 12: ...immediately WARNING Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Check to make sure the dust collector filter cartridge is correctly seated and that it is no...

Page 13: ...adjust pressure unlock the knob by pulling it out as shown in Figure 14 and turn it clockwise to increase pressure or counterclockwise to decrease pressure Pressure may drop slightly from closed line...

Page 14: ...h finer media higher with coarser media Run the media through several blast cycles allowing the reclaimer to function with these settings Inspect media in the reclaimer and fines in the dust collector...

Page 15: ...imum pulse pressure of 90 psi is attained and additional pulsing as described in Section 6 2 4 does not increase visibility or decrease differential pressure replace the cartridge per Section 7 9 5 7...

Page 16: ...will cause carry over of good media to the dust collector 5 8 6 2 To take occasional readings Leave the needle protector on the needle and insert the needle into the unused end of the tubing The ends...

Page 17: ...require more maintenance to the cabinet s media recovery system Friability of media Media that rapidly breaks down require more maintenance to the cabinet s media recovery system and dust collector 6...

Page 18: ...e and after each use Figure 23 6 2 4 Additional cartridge pulsing The cartridge is pulsed each time the foot pedal is pressed or released Additional pulsing should be performed per the following instr...

Page 19: ...n the inside of the cabinet To replace loosen the clamps with a screwdriver replace the gloves and tighten the clamps 7 1 3 Quick change type clampless installation Quick change gloves are held in pla...

Page 20: ...media leakage around the view window or if gaskets are worn or otherwise damaged Figure 25 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove all the old gasket material and clean t...

Page 21: ...e gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 Diffuser lens replacement 7 7 3 1 Remove the four nuts and washers that attach the light mount cover to the cabinet...

Page 22: ...plate against the inner wall of the reclaimer 7 8 9 New self drilling sheet metal screws are provided with the wear plate while forcing the wear plate against the reclaimer wall install the screws thr...

Page 23: ...e container and drape it over the top edge Reattach the container to the lid and latch the lock ring making sure the lid and clamp are secure Replacement liners are shown in Sections 9 11 7 9 12 Seaso...

Page 24: ...1 9 Obstruction in flex hose between the cabinet hopper and reclaimer inlet Inspect hose for blockage 8 1 10 Paddle wheel worn Check wheel for wear 8 2 Abnormally high media consumption 8 2 1 Door on...

Page 25: ...mer mounting bolt may help to prevent bridging of fine mesh media NOTE To avoid the possibility of compressing media a vibrator should be set up to start when the foot pedal is pressed and stop when t...

Page 26: ...as indicated by the arrow on the exhauster housing If it does not rotate in the proper direction lockout and tagout electrical power and switch the motor leads as shown on the motor plate Refer to the...

Page 27: ...k alignment If the switch does not engage the pulse when the cam follower rides onto the lobe the switch assembly is too far from the lobe Loosen the two screws on the bottom of the pedal slide the sw...

Page 28: ...spect the foot pedal per Sections 8 17 2 8 17 3 and 8 17 4 Figure 32 8 18 A steady stream of air is heard within the dust collector when the foot pedal is not pressed 8 18 1 Cam follower does not ride...

Page 29: ...tion 9 2 Retaining ring wide spray 12038 Nozzle nut wide spray 11916 or Nozzle guard wide spray 12295 Time delay door locks for both doors 24163 Tumble basket 2 gallon 12227 Automatic pulse kit 21773...

Page 30: ...1914 Urethane covered 11574 2 O ring 08975 3 Gun body 11802 4 Lock nut air jet 11913 5 Rubber sleeve 12097 6 Air jet assembly with Item 5 No 4 12342 No 5 12343 No 6 12344 7 Fitting hose 3 8 NPT x 1 2...

Page 31: ...66 11 Clamp for 4 hose 11577 12 Fitting 1 8 NPT elbow x 1 8 barb 11733 13 Regulator 1 8 NPT pilot 12715 14 Gauge pressure 1 8 NPT cbm 01908 15 Foot pedal with tubing 20194 16 Grommet media air hose 3...

Page 32: ...ck No 1 Window glass 12 5 x 19 5 laminated 12212 2 Gasket 5 16 x 3 4 applied to cabinet per foot 6 feet required 00189 3 Gasket 5 32 x 3 4 applied to window frame per foot 6 feet required 00192 4 Cove...

Page 33: ...w x 1 8 barb 11733 17 Tie nylon wire 12139 Figure 42 9 8 Filter Regulator Inlet Piping Assembly Figure 43 Item Description Stock No Filter regulator inlet piping assembly Includes all items shown 2152...

Page 34: ...1 2 flare 11351 19 Hose end 1 2 barb x 1 2 female swivel 15002 20 Hose end 1 2 barb x 3 8 male NPT 06369 21 Blow off nozzle 13116 22 Air hose 1 2 specify ft required 12472 23 Gun assembly BNP No 5 st...

Page 35: ...Stock No Repair kit diaphragm pulse valve 21600 1 Valve 1 diaphragm pulse 19578 2 Valve 3 way 12202 3 Fitting 1 8 NPT straight x 1 8 barb 11732 4 Nipple 1 8 NPT hex 01962 5 Actuator air pilot 19123 6...

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