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MEDIPULSE 2342se ERGONOMIC SUCTION BLAST CABINET 

Page 26

 

 

 

 

 

 

© 2019 

CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 24939, Rev. C, 03/19

 

8.17 

Dust  collector  does  not  pulse  when  foot 

pedal is pressed or released 

 

8.17.1

  Check pressure on dust-collector pulse-pressure 

gauge. If low, adjust pulse pressure, per Section 5.6. 
 

8.17.2

  Refer  to  Figure  31  and  make  sure  the  3-way 

pulse  valve  has  not  come  loose  from  the  mounting 
bracket. Tighten the retaining nut as needed to secure. 
 

8.17.3

  If the cam follower tilts to one side, one or both 

roll pins are bent or missing. Remove the two screws on 
the bottom of the pedal and remove the switch and cam 
follower assembly. Center the cam follower and replace 
roll  pins  as  needed  to  hold  the  cam  follower  in  place. 
Refer to Figure 31. 
 
 
 

 

 
 
 

Figure 31 

8.17.4

  Check  alignment  of  pulse-valve  cam  follower: 

With  the  exhauster  running  and  with  blast  pressure 
adjusted  to  0  psi,  hold  the  foot  pedal  in  hand  and  fully 
press  the  pedal  top.  The  collector  should  pulse  as  the 
cam follower rides over the lobe on the pedal top when 
the  pedal  is  pressed,  and  again  when  the  pedal  is 
released, as shown in Figure 31. Note: The pedal should 
be  rapidly  pressed  and  released  so  the  cam  follower 
quickly  rides  over  the  lobe;  prolonged  engagement  of 
the  pulse  valve  will  lengthen  the  pulse,  which  does  not 
clean the cartridge and wastes compressed air. 
 
The lobe on the pedal top should press the cam follower 
IN to engage the 3-way pulse valve, and disengage the 
switch  when  the  pedal  is  fully  pressed  and  again when 
the  pedal  is  released.  If  the  switch  is  not  aligned  to 
function as described, align as follows: 

  If the switch does not disengage the pulse when the 

cam follower rides off the lobe, the switch assembly 
is  too  close  to  the  lobe.  Loosen  the  two  screws  on 
the bottom of the pedal, slide the switch away from 
the lobe as needed, and recheck alignment.  

  If  the  switch  does  not  engage  the  pulse  when  the 

cam  follower  rides  onto  the  lobe,  the  switch 
assembly  is  too  far  from  the  lobe.  Loosen  the  two 
screws on the bottom of the pedal, slide the switch 
toward the lobe as needed, and recheck alignment.  

When the alignment is set correctly, tighten the screws 
to prevent movement. 

 

When the pedal is operating correctly, a spurt of air should 
be heard as the cam follower rides off the lobe when the 
pedal  is  pressed  and  again  when  it  is  released.  If  the 
cam  follower  is  working  correctly,  and  there  is  no spurt 
of air when the pedal is pressed and released, it is likely 
a problem with the 3-way valve; replace the 3-way valve.

 

 
8.17.5

  Check  the  diaphragm  pulse  valve  and  actuator 

assembly. Refer to Figure 32. 
 

8.17.5.1

  Remove  the  pilot  actuator  from  the  3-way 

pulse  valve.  With  the  exhauster  running  and  with  blast 
pressure adjusted to 0 psi, press in on the 3-way valve 
plunger; the cartridge should pulse when the plunger is 
pressed and stop when released.  

  If  the  cartridge  does  pulse,  the  diaphragm  pulse 

valve  and  3-way  valve  are  functioning;  proceed  to 
Section 8.17.5.2. 

  If  it  does  not  pulse,  listen  for  a  spurt  of  air  coming 

from  the  3-way  exhaust  port  when  the  plunger  is 
pressed.

 

 

If  it  does  spurt  air,  the  problem  is  likely  in  the 
diaphragm pulse valve. Inspect the diaphragm for 
wear or damage.

 

 

If  it  does  not  spurt  air,  the  3-way  valve  is  not 
functioning. Replace the 3-way valve.

 

Lobe 

Cam Follower 

Pulse Valve Plunger 

Foot Pedal Top 

Cam follower rests off 
the bottom of the lobe 

(no pulse). 

Cam follower rests off 

the top of the lobe 

(no pulse). 

3-Way 
Pulse Valve

Pedal Base

The lobe pushes cam 

follower in, pushing 

pulse switch plunger in, 

and pulses cartridge. 

Roll Pins 

Keeps follower upright. 

Loosen  screws  and  slide  bracket  as  necessary  to 
pulse  when  the  follower  is  on  the  lobe,  and  not  pulse 
when  follower  is  off  the  lobe  (when  the  pedal  is  fully 
pressed or fully released). 

Foot pedal top up - nonblast position. 

Pedal top partially pressed down. 

Foot pedal top fully pressed down. 

Mounting Bracket 

Bracket Screws 

Summary of Contents for MediPulse 2342se

Page 1: ...ible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitabili...

Page 2: ...ates a hazardous situation that if not avoided could result in minor or moderate injury WARNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANG...

Page 3: ...PLACEMENT PARTS 9 0 Optional Accessories field installed 9 1 BNP Gun and Feed Assembly 9 2 Cabinet Assembly 9 3 LED Light Assembly 9 4 View Window 9 5 Metering Valve 9 6 Foot Pedal 9 7 Filter Regulato...

Page 4: ...6 1 Unless otherwise specified at the time of purchase the cabinet is provided with a No 5 5 16 orifice ceramic nozzle and No 5 5 32 orifice air jet Optional more durable tungsten carbide and boron c...

Page 5: ...formance from the reclaimer When using larger nozzles the maximum mesh size of media will be smaller than normally recommended Using media finer than those recommended may decrease visibility and at s...

Page 6: ...g 1 2 HP 115 230V 1 PH 60 HZ motors wired for 115 volts FLA 20 7 208 3 4 240 3 5 1 10 2 A power cord with u ground plug is provided 2 0 INSTALLATION 2 1 General Installation Notes 2 1 1 Select a locat...

Page 7: ...ssories 2 3 Ground the Cabinet 2 3 1 To prevent static electricity buildup attach an external grounded wire from an earth ground to the grounding lug on the left rear of the power module 2 4 Connect E...

Page 8: ...lacement 3 2 Cabinet Curtains Installation 3 2 1 Match curtains to corresponding wall and doors 3 2 2 Front and rear walls Position the curtain on the wall to be protected Using the curtains as templa...

Page 9: ...flow particle weight and size Reclaimer static pressure is set by adjusting the outlet damper refer to Section 5 4 to adjust static pressure Refer to Section 5 8 for manometer instructions 3 5 Reclai...

Page 10: ...hown by removing the fitting s compression nut sliding it over the end of the tubing inserting the tubing into the fitting and tightening the nut onto the fitting 3 6 6 Refer to the differential press...

Page 11: ...pen the fill door and stir media until it starts to flow Before the container becomes too heavy to easily manage replace the plug and empty the container Replace the plug when the reclaimer is empty o...

Page 12: ...immediately WARNING Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Check to make sure the dust collector filter cartridge is correctly seated and that it is no...

Page 13: ...adjust pressure unlock the knob by pulling it out as shown in Figure 14 and turn it clockwise to increase pressure or counterclockwise to decrease pressure Pressure may drop slightly from closed line...

Page 14: ...h finer media higher with coarser media Run the media through several blast cycles allowing the reclaimer to function with these settings Inspect media in the reclaimer and fines in the dust collector...

Page 15: ...imum pulse pressure of 90 psi is attained and additional pulsing as described in Section 6 2 4 does not increase visibility or decrease differential pressure replace the cartridge per Section 7 9 5 7...

Page 16: ...will cause carry over of good media to the dust collector 5 8 6 2 To take occasional readings Leave the needle protector on the needle and insert the needle into the unused end of the tubing The ends...

Page 17: ...require more maintenance to the cabinet s media recovery system Friability of media Media that rapidly breaks down require more maintenance to the cabinet s media recovery system and dust collector 6...

Page 18: ...e and after each use Figure 23 6 2 4 Additional cartridge pulsing The cartridge is pulsed each time the foot pedal is pressed or released Additional pulsing should be performed per the following instr...

Page 19: ...n the inside of the cabinet To replace loosen the clamps with a screwdriver replace the gloves and tighten the clamps 7 1 3 Quick change type clampless installation Quick change gloves are held in pla...

Page 20: ...media leakage around the view window or if gaskets are worn or otherwise damaged Figure 25 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove all the old gasket material and clean t...

Page 21: ...e gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 Diffuser lens replacement 7 7 3 1 Remove the four nuts and washers that attach the light mount cover to the cabinet...

Page 22: ...plate against the inner wall of the reclaimer 7 8 9 New self drilling sheet metal screws are provided with the wear plate while forcing the wear plate against the reclaimer wall install the screws thr...

Page 23: ...e container and drape it over the top edge Reattach the container to the lid and latch the lock ring making sure the lid and clamp are secure Replacement liners are shown in Sections 9 11 7 9 12 Seaso...

Page 24: ...1 9 Obstruction in flex hose between the cabinet hopper and reclaimer inlet Inspect hose for blockage 8 1 10 Paddle wheel worn Check wheel for wear 8 2 Abnormally high media consumption 8 2 1 Door on...

Page 25: ...mer mounting bolt may help to prevent bridging of fine mesh media NOTE To avoid the possibility of compressing media a vibrator should be set up to start when the foot pedal is pressed and stop when t...

Page 26: ...as indicated by the arrow on the exhauster housing If it does not rotate in the proper direction lockout and tagout electrical power and switch the motor leads as shown on the motor plate Refer to the...

Page 27: ...k alignment If the switch does not engage the pulse when the cam follower rides onto the lobe the switch assembly is too far from the lobe Loosen the two screws on the bottom of the pedal slide the sw...

Page 28: ...spect the foot pedal per Sections 8 17 2 8 17 3 and 8 17 4 Figure 32 8 18 A steady stream of air is heard within the dust collector when the foot pedal is not pressed 8 18 1 Cam follower does not ride...

Page 29: ...tion 9 2 Retaining ring wide spray 12038 Nozzle nut wide spray 11916 or Nozzle guard wide spray 12295 Time delay door locks for both doors 24163 Tumble basket 2 gallon 12227 Automatic pulse kit 21773...

Page 30: ...1914 Urethane covered 11574 2 O ring 08975 3 Gun body 11802 4 Lock nut air jet 11913 5 Rubber sleeve 12097 6 Air jet assembly with Item 5 No 4 12342 No 5 12343 No 6 12344 7 Fitting hose 3 8 NPT x 1 2...

Page 31: ...66 11 Clamp for 4 hose 11577 12 Fitting 1 8 NPT elbow x 1 8 barb 11733 13 Regulator 1 8 NPT pilot 12715 14 Gauge pressure 1 8 NPT cbm 01908 15 Foot pedal with tubing 20194 16 Grommet media air hose 3...

Page 32: ...ck No 1 Window glass 12 5 x 19 5 laminated 12212 2 Gasket 5 16 x 3 4 applied to cabinet per foot 6 feet required 00189 3 Gasket 5 32 x 3 4 applied to window frame per foot 6 feet required 00192 4 Cove...

Page 33: ...w x 1 8 barb 11733 17 Tie nylon wire 12139 Figure 42 9 8 Filter Regulator Inlet Piping Assembly Figure 43 Item Description Stock No Filter regulator inlet piping assembly Includes all items shown 2152...

Page 34: ...1 2 flare 11351 19 Hose end 1 2 barb x 1 2 female swivel 15002 20 Hose end 1 2 barb x 3 8 male NPT 06369 21 Blow off nozzle 13116 22 Air hose 1 2 specify ft required 12472 23 Gun assembly BNP No 5 st...

Page 35: ...Stock No Repair kit diaphragm pulse valve 21600 1 Valve 1 diaphragm pulse 19578 2 Valve 3 way 12202 3 Fitting 1 8 NPT straight x 1 8 barb 11732 4 Nipple 1 8 NPT hex 01962 5 Actuator air pilot 19123 6...

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