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MEDIPULSE 2342se ERGONOMIC SUCTION BLAST CABINET 

Page 12

 

 

 

 

 

 

© 2019 

CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 24939, Rev. C, 03/19

 

4.7.3

  Keep  doors  closed  and  exhauster  running  until 

the cabinet is clear of all airborne dust. 
 

4.7.4 

Unload parts.  

 

 

4.8 

Pulsing (cleaning) Dust Collector Cartridge

 

 

4.8.1 

The dust-collector filter cartridge is pulsed each 

time  the  foot  pedal  is  pressed  or  released.  Prolonged 
periods  of  blasting  or  dusty  conditions  may  require  the 
cartridge  to  be  pulsed  during  the  blasting  process,  per 
Section 6.2.4, or upgrade to an automatic pulse kit. See 
Section 9.1. 

 

 

4.9 

Shutdown 

 

4.9.1

  Shut  off  the  air-supply  valve,  bleed  the  air-

supply line, and drain the compressed-air filter and dust-
collector pulse reservoir. 
 

4.9.2

  Switch OFF the lights and exhauster. 

 

 
 
5.0 

ADJUSTMENTS

 

 

5.1 

Blasting Pressure (pilot regulator) – Figure 14

 

 

5.1.1 

The pilot regulator (located on the top-left side of 

the cabinet), enables the user to adjust blasting pressure 
while  blasting,  to  suit  the  application.  The  suitable 
pressure  for  most  purposes  is  about  80  psi.  Lower 
pressures may be required on delicate substrates and will 
reduce  media  breakdown.  Higher  pressure  may  be 
required  for  difficult  blasting  jobs  on  durable  substrates, 
but it could increase media break down. If pressure is too 
high,  suction  in  media  hose  will  decrease,  and  if  high 
enough can cause blow-back in the media hose. Optimal 
production  can  only  be  achieved  when  pressure  is 
carefully monitored. 
 
 
 
 

 

 
 

 

Figure 14 

 

5.1.2

  To adjust pressure, unlock the knob by pulling it 

out,  as  shown  in  Figure  14,  and  turn  it  clockwise  to 
increase  pressure  or  counterclockwise  to  decrease 
pressure.  Pressure  may  drop  slightly  from  closed-line 
pressure when blasting starts. Once operating pressure 
is set, push the knob to lock it and maintain the setting. 

 
 
5.2 

Air Jet Adjustment ‒ Figure 15

 

 

5.2.1 

Thread the air jet 4-1/2 to 5 full turns into the gun 

body. Doing so leaves 3-1/2 to 4 threads exposed past the 
lock nut. Tighten the lock nut to maintain the setting. Refer 
to  Section  9.2  for  optional  adjusting  tool,  which  correctly 
positions the jet. Instructions are provided with the tool. 

 

 

 

Figure 15 

 
 
5.3 

Media-Air Mixture, Figure 16

 

 

5.3.1 

Check  the  media  stream  for  correct  media-air 

mixture;  media  flow  should  be  smooth  and  appear  as  a 
light mist coming from the nozzle. 
 
 
 

 

 

Figure 16 

 

 
5.3.2

  If  media  does  not  flow  smoothly,  loosen  the 

locking  nut,  and  adjust  the  metering  screw  until  the 
upper holes in the metering stem are closed off and the 
lower holes are fully open, as shown in Figure 16. This 
adjustment is a starting point. 
 

5.3.3 

If  pulsation  occurs  in  the  media  hose,  either 

media  is  damp  and  caked,  or  not  enough  air  is 
entering the media stream. While blasting, loosen the 
lock  nut  and  slowly  turn  the  adjusting  screw  out 

Adjusting Screw

Locking Nut 

Lower holes fully open.

Upper holes

 fully closed.

When viewed from the knob end, 
turn clockwise to increase pressure; 
turn counterclockwise to decrease pressure. 

Adjustment Knob 

Lock Nut 

Air Jet Hex 

Blast Pressure Regulator 

Located on top-left 
side of cabinet. 

Push knob in to lock. 

Pull knob out to unlock 
and adjust pressure. 

3-1/2 to 4 threads between 

lock nut and air jet hex.

Summary of Contents for MediPulse 2342se

Page 1: ...ible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitabili...

Page 2: ...ates a hazardous situation that if not avoided could result in minor or moderate injury WARNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANG...

Page 3: ...PLACEMENT PARTS 9 0 Optional Accessories field installed 9 1 BNP Gun and Feed Assembly 9 2 Cabinet Assembly 9 3 LED Light Assembly 9 4 View Window 9 5 Metering Valve 9 6 Foot Pedal 9 7 Filter Regulato...

Page 4: ...6 1 Unless otherwise specified at the time of purchase the cabinet is provided with a No 5 5 16 orifice ceramic nozzle and No 5 5 32 orifice air jet Optional more durable tungsten carbide and boron c...

Page 5: ...formance from the reclaimer When using larger nozzles the maximum mesh size of media will be smaller than normally recommended Using media finer than those recommended may decrease visibility and at s...

Page 6: ...g 1 2 HP 115 230V 1 PH 60 HZ motors wired for 115 volts FLA 20 7 208 3 4 240 3 5 1 10 2 A power cord with u ground plug is provided 2 0 INSTALLATION 2 1 General Installation Notes 2 1 1 Select a locat...

Page 7: ...ssories 2 3 Ground the Cabinet 2 3 1 To prevent static electricity buildup attach an external grounded wire from an earth ground to the grounding lug on the left rear of the power module 2 4 Connect E...

Page 8: ...lacement 3 2 Cabinet Curtains Installation 3 2 1 Match curtains to corresponding wall and doors 3 2 2 Front and rear walls Position the curtain on the wall to be protected Using the curtains as templa...

Page 9: ...flow particle weight and size Reclaimer static pressure is set by adjusting the outlet damper refer to Section 5 4 to adjust static pressure Refer to Section 5 8 for manometer instructions 3 5 Reclai...

Page 10: ...hown by removing the fitting s compression nut sliding it over the end of the tubing inserting the tubing into the fitting and tightening the nut onto the fitting 3 6 6 Refer to the differential press...

Page 11: ...pen the fill door and stir media until it starts to flow Before the container becomes too heavy to easily manage replace the plug and empty the container Replace the plug when the reclaimer is empty o...

Page 12: ...immediately WARNING Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Check to make sure the dust collector filter cartridge is correctly seated and that it is no...

Page 13: ...adjust pressure unlock the knob by pulling it out as shown in Figure 14 and turn it clockwise to increase pressure or counterclockwise to decrease pressure Pressure may drop slightly from closed line...

Page 14: ...h finer media higher with coarser media Run the media through several blast cycles allowing the reclaimer to function with these settings Inspect media in the reclaimer and fines in the dust collector...

Page 15: ...imum pulse pressure of 90 psi is attained and additional pulsing as described in Section 6 2 4 does not increase visibility or decrease differential pressure replace the cartridge per Section 7 9 5 7...

Page 16: ...will cause carry over of good media to the dust collector 5 8 6 2 To take occasional readings Leave the needle protector on the needle and insert the needle into the unused end of the tubing The ends...

Page 17: ...require more maintenance to the cabinet s media recovery system Friability of media Media that rapidly breaks down require more maintenance to the cabinet s media recovery system and dust collector 6...

Page 18: ...e and after each use Figure 23 6 2 4 Additional cartridge pulsing The cartridge is pulsed each time the foot pedal is pressed or released Additional pulsing should be performed per the following instr...

Page 19: ...n the inside of the cabinet To replace loosen the clamps with a screwdriver replace the gloves and tighten the clamps 7 1 3 Quick change type clampless installation Quick change gloves are held in pla...

Page 20: ...media leakage around the view window or if gaskets are worn or otherwise damaged Figure 25 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove all the old gasket material and clean t...

Page 21: ...e gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 Diffuser lens replacement 7 7 3 1 Remove the four nuts and washers that attach the light mount cover to the cabinet...

Page 22: ...plate against the inner wall of the reclaimer 7 8 9 New self drilling sheet metal screws are provided with the wear plate while forcing the wear plate against the reclaimer wall install the screws thr...

Page 23: ...e container and drape it over the top edge Reattach the container to the lid and latch the lock ring making sure the lid and clamp are secure Replacement liners are shown in Sections 9 11 7 9 12 Seaso...

Page 24: ...1 9 Obstruction in flex hose between the cabinet hopper and reclaimer inlet Inspect hose for blockage 8 1 10 Paddle wheel worn Check wheel for wear 8 2 Abnormally high media consumption 8 2 1 Door on...

Page 25: ...mer mounting bolt may help to prevent bridging of fine mesh media NOTE To avoid the possibility of compressing media a vibrator should be set up to start when the foot pedal is pressed and stop when t...

Page 26: ...as indicated by the arrow on the exhauster housing If it does not rotate in the proper direction lockout and tagout electrical power and switch the motor leads as shown on the motor plate Refer to the...

Page 27: ...k alignment If the switch does not engage the pulse when the cam follower rides onto the lobe the switch assembly is too far from the lobe Loosen the two screws on the bottom of the pedal slide the sw...

Page 28: ...spect the foot pedal per Sections 8 17 2 8 17 3 and 8 17 4 Figure 32 8 18 A steady stream of air is heard within the dust collector when the foot pedal is not pressed 8 18 1 Cam follower does not ride...

Page 29: ...tion 9 2 Retaining ring wide spray 12038 Nozzle nut wide spray 11916 or Nozzle guard wide spray 12295 Time delay door locks for both doors 24163 Tumble basket 2 gallon 12227 Automatic pulse kit 21773...

Page 30: ...1914 Urethane covered 11574 2 O ring 08975 3 Gun body 11802 4 Lock nut air jet 11913 5 Rubber sleeve 12097 6 Air jet assembly with Item 5 No 4 12342 No 5 12343 No 6 12344 7 Fitting hose 3 8 NPT x 1 2...

Page 31: ...66 11 Clamp for 4 hose 11577 12 Fitting 1 8 NPT elbow x 1 8 barb 11733 13 Regulator 1 8 NPT pilot 12715 14 Gauge pressure 1 8 NPT cbm 01908 15 Foot pedal with tubing 20194 16 Grommet media air hose 3...

Page 32: ...ck No 1 Window glass 12 5 x 19 5 laminated 12212 2 Gasket 5 16 x 3 4 applied to cabinet per foot 6 feet required 00189 3 Gasket 5 32 x 3 4 applied to window frame per foot 6 feet required 00192 4 Cove...

Page 33: ...w x 1 8 barb 11733 17 Tie nylon wire 12139 Figure 42 9 8 Filter Regulator Inlet Piping Assembly Figure 43 Item Description Stock No Filter regulator inlet piping assembly Includes all items shown 2152...

Page 34: ...1 2 flare 11351 19 Hose end 1 2 barb x 1 2 female swivel 15002 20 Hose end 1 2 barb x 3 8 male NPT 06369 21 Blow off nozzle 13116 22 Air hose 1 2 specify ft required 12472 23 Gun assembly BNP No 5 st...

Page 35: ...Stock No Repair kit diaphragm pulse valve 21600 1 Valve 1 diaphragm pulse 19578 2 Valve 3 way 12202 3 Fitting 1 8 NPT straight x 1 8 barb 11732 4 Nipple 1 8 NPT hex 01962 5 Actuator air pilot 19123 6...

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