Chattanooga SENIOR SOLUTIONS Service Manual Download Page 66

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Senior Solutions™ Therapy System

6 REMOVAL/REPLACEMENT

6.5 THERAPY SYSTEM FAN

A. Tools and Equipment Required

#1 Phillips Screwdriver

B. Therapy System Fan Removal

Separate Top from Bottom.

Refer to 6.4,

part B.

Using a #1 Phillips Screwdriver, remove the
Two Fan Retaining Screws securing the Fan
to the System Top.

See Figure 6.22.

Remove the Fan Harness from the Control
Board.

See Figure 6.23.

Remove the Fan Baffle from the Fan Housing.

See Figure 6.24.

C. Replacing Fan

Replace new Fan, part number 27158, by
reversing the

steps 1- 3

above

NOTE:

Do not over-tighten the screws.
Over- tightening will damage the threads of
the brass standoffs.

FIGURE 6.22

FIGURE 6.23

REMOVE

SCREWS

REMOVE

FAN HARNESS

FIGURE 6.24

REMOVE

BAFFLE

DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.

Summary of Contents for SENIOR SOLUTIONS

Page 1: ...ISO 13485 CERTIFIED Therapy System SERVICEMANUAL Moving Rehabilitation Foward ...

Page 2: ......

Page 3: ...ure 4 6 19 F IFC Interferential Premodulated 2p Figure 4 7 19 G Russian Figure 4 8 20 H Microcurrent Figure 4 9 20 I DC Direct Current Figure 4 10 20 J VMS Burst Figure 4 11 21 K VMS FR Figure 4 12 21 5 TROUBLESHOOTING 23 5 1 THERAPY SYSTEM ERROR MESSAGES 23 5 2 THERAPY SYSTEM TESTING 31 5 3 VISUAL INSPECTION 32 5 4 LEAKAGE TESTS 32 5 5 UNIT STARTUP AND FAN TESTING 32 5 6 STIMULATOR TEST SYSTEM SE...

Page 4: ...PC BOARD ASSEMBLY 76 TOP HOUSING ASSEMBLY 77 SENIOR SOLUTIONS CONTROL BOARD ASSEMBLY 78 CHANNEL 3 4 ELECTROTHERAPY MODULE ASSEMBLY 79 10 SCHEMATICS 80 SENIOR SOLUTIONSTHERAPY SYSTEM CONTROL BOARD 80 82 SENIOR SOLUTIONSTHERAPY SYSTEM ULTRASOUND PC BOARD 83 85 SENIOR SOLUTIONSTHERAPY SYSTEM STIM BOARD 86 95 SENIOR SOLUTIONSTHERAPY SYSTEM CONNECTOR BOARD 96 SENIOR SOLUTIONSTHERAPY SYSTEM CHANNEL 3 4 ...

Page 5: ......

Page 6: ...roduced and made available on our web site chattgroup com in lieu of reprinting a complete manual prematurely These service bulletins will provide updated service information and technological improvements to the Senior Solutions Therapy System for use by certified service technicians Due to the complex nature of the technology utilized by Chattanooga Group the recommended troubleshooting techniqu...

Page 7: ...Stim Board is via a proprietary bus A processor on the Stim Board acts on messages passed to it by the Control Board to set up waveforms and adjust output amplitude Information can likewise be passed from the Stim Board back to the Control Board for monitoring Current Microcurrent Probe Contact Quality indication etc If the Stim Board does not respond as expected to a command from the Control Boar...

Page 8: ...raphy sEMG Module utilizes a PC board to communicate to the Stim and Control Boards via direct PC Board Contacts The sEMG module reads and transmits muscle activity through lead wires and electrodes The sEMG Module communicates muscle activity data to the Control Board which can store the data on an sEMG Data Card via the onboard Card Reader Writer for viewing on a PC in graph form via the optiona...

Page 9: ...chnician of possible hazards resulting in the electrical charge disbursement from certain components if handled or serviced improperly 2 1 PRECAUTIONARY DEFINITIONS A Caution B Warning C Danger D Dangerous Voltage E Biohazardous Materials F Corrosive Text with a CORROSIVE indicator will explain possible safety infractions if the chemical components of the battery are exposed to air skin or other m...

Page 10: ...connect the equipment to an outlet on a different circuit from that to which the other device s are connected and consult the factory field service technician or the Chattanooga Service Department for help Nylatex Wraps contain dry natural rubber and may cause allergic reactions in patients with allergies to latex Ultrasound should be routinely checked before each use to determine that all control...

Page 11: ...n of electrical current into the heart may cause cardiac arrhythmia Stimulation should not be applied over swollen infected and inflamed areas or skin eruptions e g phlebitis thrombophlebitis varicose veins etc Stimulation should not be applied over or in proximity to cancerous lesions Output current density is related to electrode size Improper application may result in patient injury If any ques...

Page 12: ...pecific nomenclature of the optional modules TWO CHANNEL COMBINATION THERAPY SYSTEM REFER TO PAGE 8 TWO CHANNEL ELECTROTHERAPY SYSTEM REFER TO PAGE 9 CHANNEL 3 4 ELECTROTHERAPY MODULE REFER TO PAGE 10 OR NIMH BATTERY MODULE REFER TO PAGE 11 CHANNELS 1 2 AND 3 4 OPERATOR REMOTE REFER TO PAGE 16 THERAPY SYSTEM CART REFER TO PAGE 15 DUAL CHANNEL SEMG MODULE REFER TO PAGE 14 INSTALLED TO BOTTOM OF THE...

Page 13: ...el Serial Decal Two Channel Combo System Ultrasound Applicator 5 cm2 shown User Interface Screen and Buttons Front Access Panel Patient Data Card and sEMG Data Card access port Multimedia Card MMC access port 1 2 3 4 5 6 7 8 9 10 11 12 Front Access Panel Lanyard Operator Remote Control Connector Patient Interrupt Switch Connector Channel 1 Lead Wire Connector Channel 2 Lead Wire Connector Microcur...

Page 14: ...onnector Patient Interrupt Switch Connector Channel 1 Lead Wire Connector Channel 2 Lead Wire Connector Microcurrent Probe Connector Therapy System to Module Ribbon Cable 12 13 14 15 16 17 18 18 3 1 SENIOR SOLUTIONS THERAPY SYSTEM CONTINUED C Senior Solutions Therapy System Electrotherapy Systems The nomenclature graphics below Figure 3 3 indicate the general locations of the exterior components o...

Page 15: ...ule to System Mounting Holes 4 Module to System Feet Alignment Indents 5 Power Cord Routing Port 6 Module to System Connector 7 Operator Remote Control Connector 8 Patient Interrupt Switch Connector 9 Channel 3 Lead Wire Connector 10 Channel 4 Lead Wire Connector 11 Microcurrent Probe Connector Also Included Four 4 mm X 20 mm mounting screws Channel 3 and 4 Lead Wires Sample of Dura Stick II Elect...

Page 16: ...r service to the Senior Solutions Therapy System NiMH Battery Module 3 1 SENIOR SOLUTIONS THERAPY SYSTEM CONTINUED E Senior Solutions Therapy System NiMH Battery Module 1 2 3 4 6 5 1 NiMH Battery Module 2 Extended Front Access Panel 3 Module to System Mounting Holes 4 Module to System Feet Alignment Indents 5 Power Cord Routing Port 6 Module to System Connector NOTE The NiMH Battery Module is not ...

Page 17: ... service to the Senior Solutions Therapy System Dual Channel sEMG Module 1 sEMG Module Top Housing 2 Module Removal Slot 3 Module to System Mounting Tabs 4 Module to System PC Board Contacts 5 Module to System Retaining Tab 6 sEMG Module Bottom Housing NOTE The Senior Solutions Dual Channel sEMG Module is not operable unless it is connected to the Senior Solutions Therapy System 1 2 3 4 5 6 3 1 SE...

Page 18: ...nd their functions before performing any operation of or service to the Senior Solutions Therapy System Cart 1 Cart Top 2 System to Cart Retaining Screw 4 3 Storage Bins 6 4 Cart Rear Swivel Casters 5 Cart Base 6 Cart Front Swivel Locking Casters 7 Cart Bottom Access Plate 8 Front and Rear Cart Extrusions 1 2 3 4 5 6 8 7 FIGURE 3 9 3 1 SENIOR SOLUTIONS THERAPY SYSTEM CONTINUED G Senior Solutions T...

Page 19: ...se Intensity Button 4 Channel 2 Decrease Intensity Button 5 Manual Stimulation Button 6 Channel 1 Decrease Intensity Button 7 Channel 1 Increase Intensity Button NOTE The Senior Solutions Operator Remote Control is not operable unless it is properly connected to the Senior Solutions Therapy System Blue Button for Channels 1 2 Operator Remote Control Orange Button for Channels 3 4 Operator Remote C...

Page 20: ...ENT INTERRUPT SWITCH CHANNEL 1 LEAD WIRES CHANNEL 2 LEAD WIRES MICROCURRENT PROBE ULTRASOUND APPLICATOR HOME CLINICAL RESOURCES LIBRARY BACK CONTRAST CONTROL 3 2 SENIOR SOLUTIONS THERAPY SYSTEM HARDWARE AND SOFTWARE SYMBOL DEFINITIONS A Hardware Symbols MOVE UP MOVE DOWN MOVE RIGHT MOVE LEFT ACCEPT AND RETURN DO NOT ACCEPT AND RETURN B Software Symbols 1 Operator Remote Control Symbols M INCREASE ...

Page 21: ...d Electrotherapy Unit 12 750 in 32 4 cm Height Combination and Electrotherapy Unit 8 750 in 22 2 cm Standard Weight Two Channel Combination Unit 7 lbs 3 2 kg Two Channel Electrotherapy Unit 6 lbs 2 7 kg Power Combination and Electrotherapy Units Input 100 240 V 218 75 VA 50 60 Hz Output Internal Power Supply 24 V 7 3 A Duty Cycle Continuous Electrical Class CLASS I Electrical Type Ultrasound TYPE ...

Page 22: ...ll even at relatively high intensities Output Mode Electrodes Output Intensity 0 110 mA Phase Duration Adjustable 20 1 000 μsec Frequency 1 250 Hz Mode Selection CC or CV Burst Frequency 0 10 bps Frequency Modulation 0 250 Hz Amplitude Modulation Off 40 60 80 and 100 Treatment Time 1 60 min The specifications found in this section provide the necessary waveform specifications to aid in troubleshoo...

Page 23: ...ationOff 40 60 80 and 100 Treatment Time 1 60 min D High Voltage Pulsed Current HVPC Figure 4 5 The High Voltage Pulsed Current HVPC has a very brief pulse duration characterized by two distinct peaks delivered at high voltage The waveform is monophasic current flows in one direction only The high voltage causes a decreased skin resistance making the current comfortable and easy to tolerate Output...

Page 24: ...30 10 50 Frequency 1 200 pps Ramp 0 5 sec 1 sec 2 sec and 5 sec Treatment Time 1 60 min Available on Channels 1 2 3 4 Option F IFC Interferential Premodulated 2p Figure 4 7 Premodulated Current is a medium frequency waveform Current comes out of one channel two electrodes The current intensity is modulated it increases and decreases at a regular frequency the Amplitude Modulation Frequency Output ...

Page 25: ...nt Figure 4 9 Microcurrent is a monophasic waveform of very low intensity that closely simulates the electrical current generated by the human body Microcurrent can be applied via electrodes or probe Output Mode Electrodes or Probe Output Intensity 0 1000 μA Polarity Positive Negative or Alternating Treatment Time 1 60 Min Available on channels 1 2 3 4 Option I DC Direct Current Figure 4 10 DC Cur...

Page 26: ... 20 10 30 10 50 Frequency 1 200 pps Ramp 0 5 sec 1 sec 2 sec 5 sec TreatmentTime 1 60 min Available on Channels 1 2 3 4 Option 4 2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS CONTINUED VMS FR is a version of the existing VMS waveform that incorporates channel interaction and amplitude modulation to stimulate the movement and coordination of an agonist antagonist muscle group Because the pulse is relati...

Page 27: ...0 4 Treatment Time 1 30 Mins Head Warming Feature The Head Warming feature of the Senior Solutions Combination Therapy System utilizes ultrasound output resulting in warming of the Sound Head to increase patient comfort With Head Warming enabled ultrasound is emitted without pressing the START button The Applicator LED will not illuminate during the Head Warming period US Channel will indicate Hea...

Page 28: ...Attempting to delete factory set Sequence 2 Attempting to delete Clinical Protocol Cannot delete factory set Clinical Protocols or factory set Sequences 108 Warning Attempting to save additional User Protocols or Sequences after system memory has reached the maximum allowed 200 Delete some User Protocols or Sequences Refer to appropriate section of the User Manual for instructions 109 110 111 Warn...

Page 29: ...to use a Non Patient Data Card 3 No Patient Data Card inserted into system port 4 Unknown type of smart card inserted into system A Use a Patient Data Card with proper treatment data for the system B Properly insert a Patient Data Card C Insert a known good Patient Data Card D If problem persists insert a known good Patient Data Card If problem continues contact dealer or Factory for service 123 W...

Page 30: ...tware to latest version Contact dealer or Chattanooga Group for latest software upgrade and instructions 140 Warning MMC Software upgrade warning Upgrade MMC Software to latest version Contact dealer or Chattanooga Group for latest software upgrade and instructions 141 Warning Battery Module Software upgrade warning Upgrade Battery Software to latest version Contact dealer or Chattanooga Group for...

Page 31: ... from the system 210 Error Error Calibrating Ultrasound Applicator A Connect a known good Ultrasound Applicator B Replace Ultrasound Board C Replace Control Board 211 Error Error saving Calibration Data to Ultrasound Applicator A Connect a known good Ultrasound Applicator B Replace Ultrasound Board C Replace Control Board 212 Error Ultrasound Applicator not calibrated OK Error A Connect a known go...

Page 32: ...orming a Software upgrade A TurnTherapy System Off and back On Reattempt upgrade B Replace the PC Board that the software is attempting to upgrade 232 Error Error while performing a Software upgrade A TurnTherapy System Off and back On Reattempt upgrade B Replace the PC Board that the software is attempting to upgrade 233 Error Error while performing a Software upgrade A TurnTherapy System Off and...

Page 33: ... Board B On Channel 3 4 Electrotherapy Module make certain theTherapy System to Module Ribbon Cable is seated in theTherapy System and on the Module C If problem persists replace appropriate Stim PC Board D Replace Control Board 304 Critical Error Channel A uP on Stim Board reset occurred A OnTherapy System make certain internal Ribbon Cable is seated on Stim PC Board and Control Board B On Channe...

Page 34: ... Board A Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is seated on Stim PC Board and Control Board B If problem persists replace Ultrasound PC Board C Replace Control Board 313 Critical Error Error reading from Ultrasound Board A Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is seated on Stim PC Board and Cont...

Page 35: ...pletely in the System housing Check 1 4Turn Screw for proper installation B Replace with known good sEMG Module C Replace Stim Board D Replace Control Board Operator Remote Control doesn t work according to User Manual instructions 1 Early Revision of Stim Board and Connector Board 2 Bad Operator Remote Control 3 Bad Connector PC Board 4 Bad Stim Board 5 Bad Control Board A Follow Amendment to Ope...

Page 36: ... only by authorized technicians trained and certified by Chattanooga Group C Equipment Required Oscilloscope and Probes ESTI 2 Load Test Fixture Digital Multimeter Microcurrent Probe Accessory Patient Interrupt Switch Optional Accessory Operator Remote Control Optional Accessory 1 2 3 1 2 3 4 1 2 3 4 5 6 Senior Solutions Therapy System Ultrasound Applicators Accessories Dielectric Withstand Hi Pot...

Page 37: ...wing out See Figure 5 2 B Test Results 1 Unit will not START Unit Failed Test a Bad Fuse b Possible bad Main Power Switch c Possible bad Power Supply d Possible bad power outlet or Power Cord 2 Home Screen does not display Unit Failed Test a Possible bad display b Possible bad Control Board c Possible bad Power Supply Visually check power LED LED should illuminate Blue Turn system off with power s...

Page 38: ...Channels 1 and 2 on the system or Channels 3 and 4 on the Channel 3 4 Electrotherapy Module See Figure 5 3 Connect Lead Wires from the system to the ESTI 2 Load Test Fixture Channel 1 or 3 to Channel 1 IN and Channel 2 or 4 to Channel 2 IN See Figure 5 4 Connect Scope Probes to the Channel 1 To SCOPE and Channel 2 To SCOPE Tabs on the ESTI 2 Load Test Fixture respectively See Figure 5 4 Place ESTI...

Page 39: ...and press the Up Arrow until 300 is displayed just below Phase Duration Press the Accept and Return Arrow Turn Therapy Intensity Control clockwise until 200 is displayed Press START Compare waveform on scope to Figure 5 5 Press STOP Button Then press Home Button Press Select Channel Button until Channel 2 is selected Repeat steps 2 through 11 B VMS Mode Test Results Waveform is the same between sc...

Page 40: ...ayed below timer and beside Channel 1 and 2 icons drops to zero 0 Verify that PAUSE is displayed beside the Channel 1 and Channel 2 icons Press STOP button Press the Home Button Move Lead wires to Channels 3 and 4 on 4 Channel Systems and repeat steps 2 through 9 B Interferential Mode Test Results 1 Waveform is the same between scope and Figure 5 6 amplitude dropped to zero when PAUSE and PAUSE di...

Page 41: ...d 2p button Rotate Intensity Control clockwise until 50 is displayed Press START Compare waveform form on scope to Figure 5 7 Press STOP Then press Home button and move scope probes to Channel 2 and repeat steps 2 through 6 Repeat test on channels 3 and 4 on 4 Channel Systems B Premodulated Mode Test Results Waveform is the same between scope and Figure 5 7 Unit passed test No waveform or consider...

Page 42: ... and Patient Switch for Ch 1 and 2 was pressed Press any button to continue message appears See Figure 5 9A Press any button Press STOP button Press Home button and move scope probes to Channel 3 and 4 on 4 Channel Systems Repeat steps 2 through 11 B Russian Mode Test Results Waveform is the same between scope and Figure 5 9 amplitude reached 100 and patient switch message displayed when switch pr...

Page 43: ...inue to ramp and rotate due to Alternating Polarity being selected This is normal Rotate Therapy Intensity Control until 1000 is displayed Press START Compare waveform on scope to Figure 5 11 and Figure 5 11A NOTE The output will alternate between positive and negative on the scope Press STOP button and then press Home button Select the next channel to be tested by pressing the Select Channel butt...

Page 44: ... displayed in Polarity icon Compare waveform form on scope to Figure 5 13 Press Display button until Peak Current is displayed in the Display icon The numbers displayed for amplitude must not exceed 1 5 Amps See Figure 5 14 Press STOP B High Voltage Pulsed Current HVPC Mode Test Results Waveforms on scope the same as Figures 5 12 and 5 13 and Amps do not exceed 1 5 Unit passed test No waveform or ...

Page 45: ...be heard this is the Search Mode beep A Contact Quality Scale will also appear on the screen Touch the probe to the metal tip of the Black Leadwire See Figure 5 16 The beep search mode should increase in speed and the Contact Quality scale should display a full vertical green bar on Color Systems gray on Monochrome See Figure 5 17 Press the blue button on the probe The Search Mode beep should stop...

Page 46: ...ate Stim Board Good Search Mode beep but no beep speed increase when probe touched to metal tip of the Black Leadwire Unit failed test Replace probe and lead wire with known good probe and lead wire Repeat test and use process of elimination to determine if probe or lead wire is the problem Same results after test is repeated replace appropriate Stim Board Tones OK but no green or gray vertical ba...

Page 47: ...cator LED while connecting to System The LED should flash green five times Look at the Ultrasound channel icon It should read Available See Figure 5 19 Press the Ultrasound button Press the Edit Button Press the Head Warming button until On is displayed Press the Back button Turn System Off and back On with Main Power Switch After System boots view the Ultrasound icon Head Warming should be visibl...

Page 48: ... MHz is displayed within the Frequency icon Repeat test and compare readings to Figure 5 22 NOTE The Applicator LED should constantly illuminate green during the Applicator Output tests B Ultrasound Applicator Output Test Results Output ranges fall within the specified ranges as listed in Figure 5 22 Unit passed test Readings fall outside specified ranges of Figure 5 22 a Possible bad degassed wat...

Page 49: ...s shown in Figure 5 24 Press Frequency button until 3 3 MHz is displayed within the Frequency icon Repeat test and compare readings to Figure 5 24 B Ultrasound Duty Cycle Test Results Duty Cycles fall within the specified ranges as listed in Figure 5 24 Unit passed test Readings fall outside specified ranges of Figure 5 24 a Possible bad degassed water in Power Meter b Possible use of Power Meter ...

Page 50: ...lect Waveform button Press the Up or Down Arrow button until IFC 4p is highlighted Press the Accept and Return button Press Edit Stim button and rotate Intensity Control clockwise until 50 50 mA is displayed in Amplitude Ch 1 2 icon Press START Touch the Ultrasound Applicator to the Combo Contact on the ESTI 2 Load Test Fixture The Combo Indicator on the ESTI 2 should illuminate See Figure 5 26 Co...

Page 51: ...EMG Lead Wires B sEMG Test Procedures Refer to Figure 5 29 to set up the Audio Signal Generator a Plug the Audio Signal Generator Test Leads into Generator SYNC Ports b Set the FREQ RANGE Hz to X1 c Turn the amplitude knob up to maximum d Set the WAVEFORM to Sine waveform e Set the ATTEN to O f Set the FREQUENCY DIAL to 100 g Turn Audio Signal Generator On Turn System On View Home screen for the p...

Page 52: ...into the Attenuator Make certain each sEMG Lead is connected to its respective color on the Attenuator See Figure 5 32 Press the sEMG button on Home screen Channel 1 should read 7 or less See Figure 5 33 If Channel 1 reads less than 7 repeat steps 2 through 5 on Channel 2 If any Channel being tested reads greater than 7 replace the sEMG Module and re test NOTE The reading on the Channel not being ...

Page 53: ...sted reads below 604 or greater than 738 replace the respective sEMG Module and re test NOTE The reading on the channel not being tested may vary This is insignificant as it is not under load C sEMG Test Results If any sEMG Channel fails any part of the tests as described in 5 19 B steps 2 through 9 then the module fails the test Make certain the sEMG Module is completely seated in system housing ...

Page 54: ...Accept and Return Arrow button Press the Edit Stim button Rotate Treatment Intensity Knob until 5 0 mA CC is displayed Then press the Back Button Press START sEMG Stim Button The Audio Signal Generator and the attenuator should trigger the stim function of the Therapy System and Running will display in the selected channel See Figure 5 35A E sEMG Stim Test Results Stim function is triggered System...

Page 55: ...Charge Level icon will be fully black If battery is fully charged perform steps 4 through 7 below then perform step 3 Allow battery to charge until it can be verified that it is charging by viewing the Charge Level icon until the level indicator fills more of the Charge Level icon Set up the Ultrasound Test as described in 5 16 Set Duty Cycle to 100 Set Display to Watts rotate Therapy Intensity kn...

Page 56: ...iMH Battery Module Checks Results Should any check fail replace the entire module No component parts are or will be made available for the Battery Module by Chattanooga Group If the problem persists replace the Control Board 10 11 12 13 1 2 FIGURE 5 40 FIGURE 5 39 FIGURE 5 38 NiMH batteries contain Class E corrosive materials In the event of battery cell rupture or leakage handle battery module we...

Page 57: ...Cable and unroll Ribbon Cable See Figure 6 4 NOTE When turning over Therapy System onto its face place a clean soft cloth under the lens to prevent scratching or lens damage If the system is equipped with an sEMG Module leave it in place to maintain sEMG functions for Channels 1 and 2 The sEMG Module will not interfere with installation of a Module to the Therapy System 1 2 3 1 2 3 4 5 6 FIGURE 6 ...

Page 58: ...in Figure 6 6 Align Therapy System Feet with Module Indentions RIBBON CABLE MUST BE POSITIONED AS SHOWN Place System onto Module making certain the System Feet are within the Module Identions 7 8 9 DISCONNECTTHE SYSTEM FROMTHE POWER SOURCE OUTLET OR REMOVE BATTERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURESTO PREVENT ELECTRICAL SHOCK AND POS...

Page 59: ...dule to the System with four 4 mm x 20 mm Screws See Figure 6 7 Tighten only enough to prevent Module from shifting on Therapy System Set the assembly upright on the work surface and install the new Extended Front Access Panel to the Lanyard See Figure 6 8 NOTE When mounting the Front Access Panel to the Therapy System make certain the Lanyard does not become kinked Route Power Cord through Module...

Page 60: ... Module in reverse order of installation beginning with step A 13 After module is removed follow instructions in steps A 14 and A 15 13 14 15 1 2 Verify that the module installed is the module displayed in the message BEFORE pressing the START Button If it is not DO NOT press the START Button Turn the system OFF and back ON If the problem persists call the dealer or Chattanooga Group Technical Sup...

Page 61: ...rotherapy or Combination Therapy System An sEMG Module cannot be installed on the NiMH Battery Only two channels of sEMG can be used at any given time even if the Therapy System is equipped with two sEMG Modules Disconnect Power Cord from the power source and turn system over on its face NOTE When turning over Therapy System onto its face place a clean soft cloth under the lens to prevent scratchi...

Page 62: ...ition See Figure 6 14 Re install module if required Refer to 6 2 part C Route Power Cord through the Module and connect to the Therapy System Install all cables Lead Wires etc to the Therapy System and Module where applicable Refer to page 15 for symbol definitions See Figure 6 15 3 4 5 6 DISCONNECTTHE SYSTEM FROMTHE POWER SOURCE OUTLET OR REMOVE BATTERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY M...

Page 63: ...28027 to protect and cover the Stim Board contacts The Therapy System may be placed back into service without an sEMG Module installed as long as the sEMG Plug Kit is installed to protect the PC Board contacts Refer to steps 7 and 8 to finalize removal 7 8 1 2 3 FIGURE 6 16 FIGURE 6 17 Verify that the module installed is the module displayed in the message BEFORE pressing the START Button If it is...

Page 64: ...bottom See Figure 6 18 Turn System over on its feet and carefully separate the System Top from the Bottom Housing NOTE On Combination Systems it may be necessary to use a Flat Blade Screwdriver around the Ultrasound Applicator Rest to separate the top from the bottom See Figure 6 19 Raise the System Top and disconnect the Control Board Ribbon Cable from the Stim Board or Ultrasound Board on Combin...

Page 65: ...lacing Top to Bottom Replace System Top by reversing the steps 1 5 on page 59 NOTE Do not overtighten the screws Overtightening will damage the threads of the brass inserts 6 DISCONNECTTHE SYSTEM FROMTHE POWER SOURCE OUTLET OR REMOVE BATTERY MODULE IF INSTALLED BEFORE ATTEMPTING ANY MAINTENANCE INSTALLATION REMOVAL OR REPLACEMENT PROCEDURESTO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGETO SYSTEM ...

Page 66: ...ee Figure 6 23 Remove the Fan Baffle from the Fan Housing See Figure 6 24 C Replacing Fan Replace new Fan part number 27158 by reversing the steps 1 3 above NOTE Do not over tighten the screws Over tightening will damage the threads of the brass standoffs 1 2 3 4 1 FIGURE 6 22 FIGURE 6 23 REMOVE SCREWS REMOVE FAN HARNESS FIGURE 6 24 REMOVE BAFFLE 61 DISCONNECTTHE SYSTEM FROMTHE POWER SOURCE OUTLET...

Page 67: ...om the Control Board Assembly C Replacing Control Board Assembly Replace new Control Board Assembly part number 27053 by reversing the steps 1 7 above NOTE Do not over tighten the screws Over tightening will damage the threads of the brass inserts Install Therapy Intensity Control Knob on the front side of Therapy System Top Re assemble Therapy System referring to the appropriate sections of this ...

Page 68: ...g Keymat Assembly Replace with new Keymat Assembly Kit by reversing the steps 1 6 above NOTE Do not over tighten the screws Over tightening will damage the threads of the brass inserts Re assemble Therapy System referring to the appropriate sections of this manual for proper instructions 1 2 1 2 3 4 5 6 1 2 FIGURE 6 28 FIGURE 6 29 REMOVE RETAINING SCREWS LIFT PC BOARD AND RELEASE PLASTIC CLIPS FIG...

Page 69: ...ctor Board are facing up Make certain Connector Board is completely seated in Stim Board Connector See Figure 6 33 Re install the Connector Infill and Lanyard Refer to Figure 6 31 Re assemble Therapy System Refer to 6 4 part C for proper instructions NOTE Do not over tighten the screws Over tightening will damage the threads of the brass inserts 1 2 3 1 2 3 FIGURE 6 31 FIGURE 6 32 REMOVE CONNECTOR...

Page 70: ...is clear of the Stand Off Barbs See Figure 6 35 Use the Needle Nose Pliers to release the Ultrasound Board from the front Stand Offs See inset in Figure 6 34 C Replacing Ultrasound Board Replace new Ultrasound Board part number 27055 in reverse order of steps 1 5 above Re assemble Therapy System Refer to 6 8 and 6 4 part C for proper instructions NOTE Do not over tighten the screws Over tightening...

Page 71: ...C Replacing Stim Board Replace new Stim Board part number 27056 in reverse order of steps 1 8 above Make certain Jumpers are properly set on Stim Board See Figure 6 38A NOTE Position Ribbon Cable so the Blue Strip is positioned as shown in Figure 6 37A Press on Stim Board while seating Ribbon Cable to the system On Combination Systems install the Ribbon Cable and turn fastener before installing th...

Page 72: ... securing the Power Supply Assembly to the System Housing See Figure 6 39 Lift Power Supply Assembly up to remove from rear mounting tabs See Figure 6 40 Using the Digital Multimeter discharge the Power Supplies as follows a 100 Watt Power Supply Discharge Capacitor C4 See Figure 6 41 b 75 Watt Power Supply Combo Systems Only Discharge Capacitor on back of Power Supply PC Board Pins are on either ...

Page 73: ...m the inside top of the Power Supply See Figure 6 43 NOTE Steps 10 and 11 below apply only to Combination Systems Remove 75 Watt Power Supply from Mounting Bracket by removing the two mounting screws on the back of Mounting Bracket securing the 75 Watt Power Supply See inset at Figure 6 43 Using Insulated Needle Nose Pliers remove the 100 Watt Power Supply Harness from the 75 Watt Power Supply See...

Page 74: ...er of steps 1 4 above Make Certain the words THIS SIDE UP on Connector Board are facing up Make certain Connector Board is completely seated in Stim Board Connector See Figure 6 47 Re install the Connector Infill and Lanyard Refer to Figure 6 46 Re assemble Therapy System referring to the appropriate sections of this manual for proper instructions NOTE Do not over tighten the screws Over tightenin...

Page 75: ...6 48A C Replacing Channel 3 4 Electrotherapy Module Stim Board Replace new Stim Board part number 27056 in reverse order of steps 1 4 above Re assemble Module and Therapy System referring to the appropriate sections of this manual for proper instructions NOTE Do not over tighten the screws Over tightening will damage the threads of the brass inserts 1 2 1 2 3 4 1 2 FIGURE 6 48 CONNECTOR BOARD FIGU...

Page 76: ...em to the cart by tightening the screws by hand only Do not use a wrench to tighten the screws Over tightening may cause damage to the System or Module housing Plug Power Cord into the System Mains Disconnect and reinstall the Rear Access Panel Install all lead wires and cables to the System Install Storage Bins into Therapy System Cart START with bottom Storage Bin first B Dismounting Therapy Sys...

Page 77: ...sh com on the internet Follow the instructions as given by NOVUS on their product Do not use alcohol or chlorine based solvents as this may damage the lens 7 2 CALIBRATION REQUIREMENTS Ultrasound Applicators Annual factory calibration is required for all Ultrasound Applicators Only the Applicators should be sent to the factory for this procedure 7 3 FIELD SERVICE A All field service procedures as ...

Page 78: ...r Meter Press the Ultrasound Calibration button See Figure 8 2 Press the Head Size button until the size applicator being calibrated is displayed See Figure 8 3 Press the START button refer to Figure 8 3 Follow the instructions displayed on the Therapy System Repeat this procedure for each Ultrasound Applicator associated with the Therapy System being serviced 1 2 3 1 2 3 4 5 6 FIGURE 8 1 FIGURE 8...

Page 79: ...OP ASSEMBLY BOTTOM ASSEMBLY 7 ITEM NUMBER PART NUMBER DESCRIPTION QTY REQ D 1 27159 Bottom Assembly to Top Assembly Ribbon Cable 1 2 27306 Rear Access Panel 1 3 27138 Screw M3 x 16 mm 4 4 27029 Front Access Panel 1 5 27020 Lanyard 1 6 21188 Screw 4 40 x 375in 1 7 27007 Front Infill 1 ...

Page 80: ...TY REQ D 1 27022 Mains Harness Clip 1 2 27276 Main Power Switch 1 5 27277 Mains Power Input Connector 1 6 27010 Applicator Holder 1 7 27274 Feet 4 8 27436 Stim Board Turn Pin 1 9 27059 Stim Connector Board 1 10 27142 Screws M3 x 6mm 2 11 27006 Base Housing 1 12 27048 100 Watt Power Supply 1 13 27049 75 Watt Power Supply Combination Systems Only 1 14 27000 Power Supply Mounting Bracket 1 ...

Page 81: ...em 9 PARTS 1 2 3 3 4 3 COMBINATION STIM ULTRASOUND PC BOARD ASSEMBLY ITEM NUMBER PART NUMBER DESCRIPTION QTY REQ D 1 27055 Ultrasound PC Board 1 2 27161 Ultrasound to Stim Header 1 3 27160 PC Board Stand Off 4 4 27057 Stim PC Board 1 ...

Page 82: ...BLY SEE PAGE 63 79 81 5 5 6 5 7 ITEM NUMBER PART NUMBER DESCRIPTION QTY REQ D 1A 28122 Top Housing Blue 1 1B 28400 Lens Senior Solutions 1 2 27026 Left Keymat 1 3 27027 Right Keymat 1 4 27051 Keymat PC Board 1 5 27142 Screw M3 x 6 mm 10 6 27028 Bottom Keymat 1 7 27305 Intensity Control Knob 1 1B ...

Page 83: ...splay Mounting Bracket Spacer 2 2 27162 Color Display 1 3 27012 Contrast Knob Not Functional 1 4 27053 Color Control PC Board 1 5 27137 Screw M4 x 8 mm 2 6 21188 Screw PSM PT Type 4 7 27021 Air Exhaust Funnel 1 8 27158 Cooling Fan 1 9 27136 Screw 4 40 x 375 in 4 10 27144 Fan Mounting Stand Off M4 x 16 mm 2 11 27024 MMC Card Top 1 12 27009 Patient Data Card and MMC Card System Port Housing 1 ...

Page 84: ... PART NUMBER DESCRIPTION QTY REQ D 1 27015 Module Top 1 2 27353 Stim Board to Ribbon Cable Header 1 3 27057 Stim PC Board 1 4 27016 Module Bottom Housing 1 5 27150 Feet 4 6 27061 Channel 3 4 Stim Connector PC Board 1 7 27017 Connector Infill 1 8 27136 Module to Therapy System Ribbon Cable Mounted onto Therapy System 1 ...

Page 85: ...80 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM CONTROL BOARD 27053 Sheet 1 ...

Page 86: ...81 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM CONTROL BOARD 27053 Sheet 2 ...

Page 87: ...82 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM CONTROL BOARD 27052 Sheet 3 ...

Page 88: ...83 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM ULTRASOUND PC BOARD 27055 Sheet 1 ...

Page 89: ...84 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM ULTRASOUND PC BOARD 27055 Sheet 2 ...

Page 90: ...85 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM ULTRASOUND PC BOARD 27055 Sheet 3 ...

Page 91: ...86 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM STIM BOARD 27057 Sheet 1 ...

Page 92: ...87 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM STIM BOARD 27057 Sheet 2 ...

Page 93: ...88 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM STIM BOARD 27057 Sheet 3 ...

Page 94: ...89 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM STIM BOARD 27057 Sheet 4 ...

Page 95: ...90 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM STIM BOARD 27057 Sheet 5 ...

Page 96: ...91 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM STIM BOARD 27057 Sheet 6 ...

Page 97: ...92 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM STIM BOARD 27057 Sheet 7 ...

Page 98: ...93 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM STIM BOARD 27057 Sheet 8 ...

Page 99: ...94 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM STIM BOARD 27057 Sheet 9 ...

Page 100: ...95 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM STIM BOARD 27057 Sheet 10 ...

Page 101: ...96 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM CONNECTOR BOARD 27059 ...

Page 102: ...97 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM CHANNEL 3 4 ELECTROTHERAPY MODULE CONNECTOR BOARD 27061 ...

Page 103: ...98 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM POWER SUPPLIES 27048 100 Watt Power Supply 27049 75 Watt Power Supply Combination Systems Only ...

Page 104: ...99 Senior Solutions Therapy System 10 SCHEMATICS SENIOR SOLUTIONS THERAPY SYSTEM LASER MODULE BOARD 27069 ...

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Page 107: ...selling dealer or a certified Company service technician Any malfunction or failure in the Product caused by product misuse including but not limited to the failure to provide reasonable and required maintenance or any use that is inconsistent with the Product Users Manual COMPANY SHALL NOT BE LIABLE IN ANY EVENT FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Some locations do not allow the exclusion or ...

Page 108: ...ms Road P O Box 489 Hixson TN 37343 U S A 1 423 870 2281 U S A 1 800 592 7329 U S A 1 423 875 5497 U S A FAX chattgroup com 28426B 2008 Encore Medical L P ISO 13485 CERTIFIED 28426 Moving Rehabilitation Foward ...

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