
18
CONTENTS
1 SAFETY PRECAUTIONS ...................................................................................................................................................................19
1.1 WARNING LABEL .....................................................................................................................................................................19
2 GENERAL DESCRIPTIONS ...............................................................................................................................................................20
2.1 EXPLANATION OF TECHNICAL SPECIFICATIONS ...........................................................................................................20
3. INSTALLATION AND ASSEMBLY ...................................................................................................................................................20
3.1 LIFTING MECHANISM ............................................................................................................................................................20
3.2 ASSEMBLY .................................................................................................................................................................................20
3.3. EXTENSIONS CONNECTION ..................................................................................................................................................21
3.4 WELDING TORCH CONNECTION. ........................................................................................................................................22
3.5 ASSEMBLY OF THE COOLING UNIT ...................................................................................................................................22
3.6 POSITIONING ............................................................................................................................................................................22
3.6.1 SLOPING PLANES .........................................................................................................................................................22
3.7. START-UP 22
4 POWER SOURCE DESCRIPTION ....................................................................................................................................................22
5. DESCRIPTION OF THE COOLING UNIT ART. 1683 ....................................................................................................................24
5.1. WIRING ..................................................................................................................................................................................25
5.2. DESCRIPTION OF PROTECTION DEVICES .........................................................................................................................25
5.2.1 COOLANT PRESSURE PROTECTION DEVICE. .......................................................................................................25
5.2.2 FUSE (T 2A/250V - Ø 5X20) ...........................................................................................................................................25
5.3. START-UP ..................................................................................................................................................................................25
6. CONTROL PANEL DESCRIPTION ..................................................................................................................................................25
6.1 CONTROL PANEL .....................................................................................................................................................................25
6.2 SETTINGS PANEL .....................................................................................................................................................................26
6.3 ALARM DISPLAY .....................................................................................................................................................................27
6.4 ERROR DISPLAY .......................................................................................................................................................................27
7. MACHINE PROGRAMMING “MAIN MENU” ..............................................................................................................................27
7.1 PROCESS PARAMETERS MENU ............................................................................................................................................28
7.1.1 PROCESS ..........................................................................................................................................................................28
7.1.2 MATERIAL ......................................................................................................................................................................28
7.1.3 DIAMETER ......................................................................................................................................................................28
7.1.4 GAS ..................................................................................................................................................................................28
7.1.5 ARC LENGTH CORRECTION ......................................................................................................................................28
7.1.6 IMPEDANCE VALUE CORRECTION ..........................................................................................................................28
7.1.7 SELECTING THE WELDING START MODE. ............................................................................................................28
7.1.8 SPOT .................................................................................................................................................................................28
7.1.9 AUTOMATIC HOT START ............................................................................................................................................28
7.1.10 FINAL CRATER FILLER ...............................................................................................................................................29
7.1.11 SOFT START ....................................................................................................................................................................29
7.1.12 BURNBACK .....................................................................................................................................................................29
7.1.13. DOUBLE LEVEL .............................................................................................................................................................29
7.1.13.1 FREQUENCY OF DOUBLE LEVEL. ...............................................................................................................29
7.1.13.2 PULSE STEP .......................................................................................................................................................29
7.1.13.3 DUTY CYCLE: DOUBLE LEVEL TIME .........................................................................................................29
7.1.13.4 ARC LENGTH CORRECTION .........................................................................................................................29
7.1.14 DOUBLE PULSE .............................................................................................................................................................29
7.1.15 PREFLOW ........................................................................................................................................................................29
7.1.16 POSTFLOW ......................................................................................................................................................................29
7.1.17 SPEED CORREECTION .................................................................................................................................................30
7.2. JOB MENU ..................................................................................................................................................................................30
7.2.1 SAVING OF A JOB PROGRAM .....................................................................................................................................30
7.3. SETTINGS MENU ......................................................................................................................................................................30
7.3.1 WELDING MENU ...........................................................................................................................................................30
7.3.2 MACHINE SETTINGS MENU ......................................................................................................................................30
7.3.3 FACTORY SETUP MENU - RESETTING OF PRESET VALUES ..............................................................................30
7.3.4 LANGUAGES MENU ......................................................................................................................................................30
7.4 INFORMATION MENU ............................................................................................................................................................30
8. QUICK START-UP ..............................................................................................................................................................................30
8.1 SAVING ..................................................................................................................................................................................30
8.2 PROCESS PARAMETERS .........................................................................................................................................................30
8.3 TWO STAGES/ FOUR STAGES ................................................................................................................................................30
8.4 WORKING JOBS ........................................................................................................................................................................31
8.5 H2O
..................................................................................................................................................................................31
8.6 WIZARD ..................................................................................................................................................................................31
9. WELDING
..................................................................................................................................................................................31
9.1. MIG/MAG WELDING ................................................................................................................................................................31
9.1.1 MIG ---- SYNERGIC MIG/MAG WELDING ................................................................................................................31
9.1.2 MIG MAN. TRADITIONAL MIG/MAG WELDING ...................................................................................................31
9.1.3 MIG HD. SYNERGIC MIG/MAG WELDING - HIGH DEPOSIT ...............................................................................31
9.1.4 MIG ROOT SYNERGIC MIG/MAG WELDING ...........................................................................................................31
9.1.5 MIG
SYNERGIC PULSED MIG/MAG WELDING ..........................................................................................31
9.2. MMA WELDING ........................................................................................................................................................................32
9.3. TIG WELDING ...........................................................................................................................................................................32
9.3.1. ONLY ON MACHINES WITH SEPARATE WIRE FEEDER. ....................................................................................32
9.3.2 COMPACT MACHINES .................................................................................................................................................32
10 ERROR CODES ..................................................................................................................................................................................33
11. MAINTENANCE ................................................................................................................................................................................33
11.1 MAINTENANCE. POWER SOURCE .......................................................................................................................................33
11.2 THINGS TO DO AFTER ANY REPAIR ..................................................................................................................................33
Summary of Contents for EVO SPEED STAR 380 TC
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