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Do not connect aluminum wire between the disconnect switch
and the furnace. Use only copper wire.

Make all electrical connections in accordance with the National
Electric Code (NEC) ANSI/NFPA 70-1993 and any local codes or
ordinances that might apply.

For Canadian installations, all electrical connections must be made
in accordance with CSA C22.1 Canadian Electrical Code, or
authorities having jurisdiction.

Use a separate, fused branch electrical circuit containing a properly
sized fuse or HACR-type circuit breaker for this furnace. See
Table 4 for wire size and fuse specifications. A disconnecting
means must be located within sight of and readily accessible to the
furnace.

The cabinet MUST have an uninterrupted or unbroken ground
according to NEC, ANSI/ NFPA 70-1992, Canadian Electri-
cal Code, CSA C22.1, or local codes to minimize personal
injury if an electrical fault should occur. This ground may
consist of electrical wire or conduit approved for electrical
ground when installed in accordance with existing electrical
codes. Do not use gas piping as an electrical ground. Failure
to follow this warning could result in an electrical shock, fire,
or death.

If manual disconnect switch is to be mounted on the furnace,
select a location where a drill or fastener will not contact
electrical or gas components.

NOTE:

Proper polarity MUST be maintained for 115-v wiring. If

polarity is incorrect, the pilot flame will not be sensed and the
ignition control will shut down the unit until the control is reset.

24-V WIRING — Make field 24-v connections at the 24-v termi-
nal block. Connect Y terminal as shown in Fig. 4 for proper
cooling operation. The 24-v terminal board is marked for easy
connection of field wiring. (See Fig. 5.)

NOTE:

Use AWG No. 18 color-coded copper thermostat wire for

lengths up to 100 ft. For wire lengths over 100 ft, use AWG No.
16 wire.

ACCESSORIES — Install accessories per manufacturer’s instruc-
tions. Cycle test furnace and accessories twice to ensure proper
operation.

Step 7—Direct Venting

The 58EJB Furnace requires a dedicated (one 58EJB Furnace
only) direct vent system. In a direct vent system all air for
combustion is taken directly from the outside atmosphere and all
flue gases are discharged to the outside atmosphere.

Fig. 4—Heating and Cooling Application Wiring Diagram

A91338

1.  Connect Y-terminal as shown for proper cooling operation.
2.  If any of the original wire, as supplied, must be replaced,
     use same type or equivalent wire.
3.  Proper polarity must be maintained for 115-volt wiring.

NOTE :

115-VOLT

FIELD-SUPPLIED

FUSED DISCONNECT

24-VOLT

TERMINAL

BLOCK

TWO-WIRE

HEATING-

ONLY

FOUR

WIRE

   

THERMOSTAT
TERMINALS

FIELD-SUPPLIED
FUSED DISCONNECT

CONDENSING

UNIT   

TWO
WIRE

W

Y

C

G

W

Y

R

GND

GND

FIELD 24-VOLT WIRING
FIELD 115-, 208/230-, 460-VOLT WIRING
FACTORY 24-VOLT WIRING
FACTORY 115-, 208/230-, 460-VOLT WIRING

208/230- OR
460-VOLT
THREE
PHASE

208/230-
VOLT
SINGLE
PHASE

G

R

GND

GND

GND

115-VOLT

SINGLE

PHASE

GND

Fig. 5—Control Board

A91333

W

Y

R

C

G

3

HUM-1

BLOWER OF   DELAY   SELF TEST

90   100 180 225

3-AMP FUSE

ELECTRONIC

AIR CLEANER

TERMINALS

(115 VAC, 1 AMP MAX)

HUMIDIFIER TERMINAL

(24 VAC, 0.5 AMP MAX)

JW9

SELF-TEST PINS

BLOWER OFF-DELAY

ADJUSTMENT CONTROL

24-VOLT THERMOSTAT

TERMINALS

EAC-2

EAC-1

5

Summary of Contents for 101 Series

Page 1: ...ther than wood The design of this furnace line is not A G A certified for installation in recreational vehicles manufactured housing mobile homes or outdoors Before installing this furnace refer to the current edition of the NFGC NFPA 54 1992 ANSI Z223 1 1992 which is available from the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 American Gas Association 1515 Wilson ...

Page 2: ...n UNIT SIZE 050 075 100 AND 125 Sides 0 Back 0 Top of Plenum 0 Vent Connector PVC Pipe 0 Front Casing 1 Front Service 30 Zero in with controls on front of furnace 1 in from back of elbow with combustion air inlet on back of furnace and 1 in from end of inducer motor with controls located on back of furnace Measured from end of inducer motor Table 2 Dimensions In UNIT SIZE LENGTH WIDTH WEIGHT LB 05...

Page 3: ...TION RELATIVE TO COOLING EQUIP MENT The cooling coil must be installed parallel with or on the downstream side of the furnace to avoid condensation in the heat exchanger When installed parallel with a furnace dampers or other means used to control the flow of air must prevent chilled air from entering the furnace If the dampers are manually operated they must be equipped with a means to prevent op...

Page 4: ... with appropriate straps hangers etc Use a minimum of 1 hanger every 6 ft Joint compounds pipe dope should be applied sparingly and only to the male threads of the joints This pipe dope must be resistant to the action of propane gas Install a sediment trap in the riser leading to the furnace The trap can be installed by connecting a tee to the riser leading to the furnace so that the straight thro...

Page 5: ...4 V WIRING Make field 24 v connections at the 24 v termi nal block Connect Y terminal as shown in Fig 4 for proper cooling operation The 24 v terminal board is marked for easy connection of field wiring See Fig 5 NOTE Use AWG No 18 color coded copper thermostat wire for lengths up to 100 ft For wire lengths over 100 ft use AWG No 16 wire ACCESSORIES Install accessories per manufacturer s instruc t...

Page 6: ...Standards COMBUSTION AIR AND VENT PIPING The combustion air and vent pipe fittings must conform to American National Standards Institute ANSI standards and American Society for Testing and Materials ASTM standards D1785 schedule 40 PVC D2665 PVC DWV D2241 SDR 21 and SDR 26 PVC D2661 ABS DWV or F628 schedule 40 ABS Pipe cement and primer must conform to ASTM standards D2564 PVC or D2235 ABS See Tab...

Page 7: ...ing such as when it passes through an unheated space or when a chimney is used as a raceway the pipe must be insulated with 1 2 in thick Armaflex type insulation When the combustion air pipe is installed above a suspended ceiling the pipe must be insulated with 1 2 in Armaflex type insulation The combustion air pipe should also be insulated when it passes through a warm humid space Solvent cements...

Page 8: ...lation level or grade whichever is greater b Minimum of 4 ft clearance must be provided from electric or gas meters regulators and relief equipment 4 Install 90 elbows as shown in Fig 6 or 7 or use a 180 U fitting 5 Install tee as shown in Fig 6 or 7 6 Check required dimensions as shown in Fig 6 or 7 7 Disassemble loose pipe fittings Clean and cement fittings using same procedures as outlined for ...

Page 9: ...ield reversal be sure to have a correct wiring diagram available and be prepared to mark all wires as they are disconnected The inducer assembly burner controls gas valve and electrical controls are designed to be field reversed as necessary for certain field installations and applications per the following procedure 1 Remove manifold cover plate and air inlet plate burner re moval cover 2 Disconn...

Page 10: ...all vent return pipe so pipe outlet is facing rear of unit Reinstall 4 washers and nuts securing pipe to heat exchanger bottom plate Remove and discard cardboard previously placed between fins and pipe Remove patch plate and cut insulation on rear center panel and position vent return pipe through panel Secure pipe to panel with 4 screws 30 Remove blower motor wiring harness strain relief from fro...

Page 11: ...umper wire on pressure switches 11 Turn on gas valve 12 Turn on electrical supply to unit Unit should begin ignition cycle Step 11 Start up Adjustment and Safety Check GENERAL The furnace must have a 115 v power supply properly connected and grounded Proper polarity must be main tained for correct operation Thermostat wire connections at R W Y G and C must be made at the 24 v terminal block on the...

Page 12: ... 34 35 36 3 2 3 3 3 7 890 38 39 3 4 3 7 37 38 39 3 2 3 5 3 8 37 38 3 3 3 6 37 38 3 4 3 8 36 37 3 2 3 5 36 37 3 3 3 6 36 37 3 4 3 7 36 3 5 35 36 3 2 3 6 905 38 39 40 3 3 3 6 3 8 38 39 3 4 3 7 37 38 39 3 2 3 5 3 8 37 38 3 3 3 6 37 38 3 4 3 8 36 37 3 2 3 5 36 37 3 3 3 6 36 37 3 4 3 7 36 37 3 5 3 8 920 38 39 40 3 2 3 4 3 7 38 39 40 3 3 3 6 3 8 38 39 3 4 3 7 37 38 39 3 2 3 5 3 8 37 38 3 3 3 6 37 38 3 4...

Page 13: ... pressure item c and replace the main burner orifices as needed Refer to NFGC Appendix F Table F 4 for proper orifice sizing at high altitudes 8 Proceed to item c to adjust manifold pressure c Adjust gas input NOTE The gas meter must always be clocked with the burner enclosure front installed The gas valve has been nominally set at 3 5 in wc for natural gas 1 Remove burner enclosure front and cap ...

Page 14: ...selector located at the blower motor See Table 10 Table 10 Blower Speed Selection SPEED TAP NO Common 1 High 2 Medium 3 Low 4 Recheck the temperature rise It must be within limits specified on the unit rating plate Recommended operation is at midpoint of rise or above 3 Set thermostat heat anticipator The thermostat heat anticipator must be set to match the amp draw of the components in the R to W...

Page 15: ...drain safety switch This control ensures the condensate drain is open to allow condensate flow and that combustion air is flowing through the unit prior to starting the ignition cycle The blocked drain safety switch has only 1 tube connected to it Check switch operation as follows a Place unit into operation with burners on b Pinch off tube leading to pressure switch P2 The burners should shut off...

Page 16: ...D DISCONNECT ON HOT LEG 1 2 3 4 60 SEC 90 SEC 120 SEC DELAY OFF SCREW SETTINGS 150 SEC MED HI GND N2 HEAT COOL N3 D1 N4 C BI S1 S2 M2 K1 K2 K2 K3 X R Y C W G CN23 2 CN23 1 CN23 6 LIMIT CONTROL TRANSFORMER CONDENSING UNIT PRESSURE SW N O N C PS1 PS2 V1 CN23 3 CN23 5 COM ST912081005 ELECTRONIC FAN TIMER ROS MV PV MV PV MV MV PV PV 24V GNO GNO BURNER SPARK GAS VALVE HONEYWELL VR8204 PILOT 24V IGNITIO...

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