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In Canada, use CSA or ULC certified schedule-40 PVC or CPVC
drain pipe and cement.

When a condensate pump is required, select a pump that is
approved for condensing furnace applications. To avoid conden-
sate spillage, select a pump with an overflow switch.

1. Determine which side of furnace drain will exit, then cut and

preassemble drain piping (not provided) directly to an open
drain. Refer to Step 7—Direct Venting for instructions on
preparing and cementing plastic pipe.

2. Cement condensate drain tee on pipe assembly from furnace,

then connect to condensate trap. (See Fig. 9.)

3. Attach tubing (provided with furnace) to drain connections on

inducer housing, vent drain, and condensate drain tee as
shown in Fig. 9.

4. Connect other ends of tubing to barbed tee (provided) as

shown in Fig. 9.

5. Cement remaining pipe joints.

NOTE:

If this furnace is installed in an unconditioned space (such

as an attic or crawlspace) where the temperature is at or near the
outdoor ambient temperature, a UL listed, thermostatically-
controlled or self-regulating heat tape must be installed along the
entire length of the condensate drain line in the unconditioned
space.

Failure to install heat tape on condensate lines in an uncon-
ditioned space could lead to condensation freezing in drain
line, resulting in nuisance furnace shutdown and hazardous
conditions.

Step 10—Reversing Procedure

NOTE:

This procedure must be performed only by trained and

qualified personnel. Due to the complexity of the procedure as well
as the time required, it is strongly recommended that the unit be
field-reversed prior to transporting it to the installation site. Refer
to Fig. 10 throughout the procedure.

Before proceeding with field reversal of controls, ensure all
electrical and gas supplies to the furnace are off. All gas
piping should be disconnected from the furnace. Failure to do
so could result in a hazardous condition causing property
damage, personal injury, or death.

Before starting the field reversal, be sure to have a correct
wiring diagram available and be prepared to mark all wires as
they are disconnected.

The inducer assembly, burner controls, gas valve, and electrical
controls are designed to be field reversed as necessary for certain
field installations and applications per the following procedure.

1. Remove manifold cover plate and air inlet plate/burner re-

moval cover.

2. Disconnect electrical wiring from gas valve and ignition wire.

3. Remove both manifold retention plates from front and rear of

unit.

4. Remove burner/manifold assembly from unit and place assem-

bly on a flat work surface.

5. Remove ignition wire and pilot tubing from grommet.

6. Remove gas valve from manifold using a backup wrench.

7. Remove manifold extension pipe and manifold cap from

manifold.

8. Clean any old joint compound (pipe dope) from manifold,

manifold extension pipe, and manifold cap.

NOTE:

Pipe dope must be resistant to the action of propane gas.

9. Reapply pipe dope to male threads of piping and reassemble

manifold assembly as follows.

a. Install manifold extension pipe at previous location of

manifold cap. Tighten extension into position so it points
toward blower when installed.

b. Install manifold cap at previous location of manifold

extension pipe.

c. Install gas valve onto manifold extension pipe so manual

ON/OFF knob is in 12 o’clock position.

d. Tighten manifold cap on manifold pipe.

10. Remove screws securing pilot bracket to burner support

between first 2 burners.

11. Install pilot bracket between crossovers of first 2 burners on

gas valve side of manifold.

12. Rebend pilot tubing to new location of pilot and gas valve.

Ensure pilot tubing is free of kinks.

13. Route pilot tubing through grommet and reattach to pilot and

gas valve. Check pilot to ensure pilot orifice is in place before
connecting tubing.

14. Route ignition wire through grommet and connect to plug on

pilot.

15. Check pilot position per dimensions shown in Fig. 12.

16. Reinstall manifold retention plate on front (control side) of

unit with screws loose.

Fig. 10—Control Layout for Reversal

A91216

BLOWER

DOOR

CONTROL LAYOUT (AS SHIPPED)

BLOWER

DOOR

CONTROL LAYOUT (FIELD REVERSED)

9

Summary of Contents for 101 Series

Page 1: ...ther than wood The design of this furnace line is not A G A certified for installation in recreational vehicles manufactured housing mobile homes or outdoors Before installing this furnace refer to the current edition of the NFGC NFPA 54 1992 ANSI Z223 1 1992 which is available from the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 American Gas Association 1515 Wilson ...

Page 2: ...n UNIT SIZE 050 075 100 AND 125 Sides 0 Back 0 Top of Plenum 0 Vent Connector PVC Pipe 0 Front Casing 1 Front Service 30 Zero in with controls on front of furnace 1 in from back of elbow with combustion air inlet on back of furnace and 1 in from end of inducer motor with controls located on back of furnace Measured from end of inducer motor Table 2 Dimensions In UNIT SIZE LENGTH WIDTH WEIGHT LB 05...

Page 3: ...TION RELATIVE TO COOLING EQUIP MENT The cooling coil must be installed parallel with or on the downstream side of the furnace to avoid condensation in the heat exchanger When installed parallel with a furnace dampers or other means used to control the flow of air must prevent chilled air from entering the furnace If the dampers are manually operated they must be equipped with a means to prevent op...

Page 4: ... with appropriate straps hangers etc Use a minimum of 1 hanger every 6 ft Joint compounds pipe dope should be applied sparingly and only to the male threads of the joints This pipe dope must be resistant to the action of propane gas Install a sediment trap in the riser leading to the furnace The trap can be installed by connecting a tee to the riser leading to the furnace so that the straight thro...

Page 5: ...4 V WIRING Make field 24 v connections at the 24 v termi nal block Connect Y terminal as shown in Fig 4 for proper cooling operation The 24 v terminal board is marked for easy connection of field wiring See Fig 5 NOTE Use AWG No 18 color coded copper thermostat wire for lengths up to 100 ft For wire lengths over 100 ft use AWG No 16 wire ACCESSORIES Install accessories per manufacturer s instruc t...

Page 6: ...Standards COMBUSTION AIR AND VENT PIPING The combustion air and vent pipe fittings must conform to American National Standards Institute ANSI standards and American Society for Testing and Materials ASTM standards D1785 schedule 40 PVC D2665 PVC DWV D2241 SDR 21 and SDR 26 PVC D2661 ABS DWV or F628 schedule 40 ABS Pipe cement and primer must conform to ASTM standards D2564 PVC or D2235 ABS See Tab...

Page 7: ...ing such as when it passes through an unheated space or when a chimney is used as a raceway the pipe must be insulated with 1 2 in thick Armaflex type insulation When the combustion air pipe is installed above a suspended ceiling the pipe must be insulated with 1 2 in Armaflex type insulation The combustion air pipe should also be insulated when it passes through a warm humid space Solvent cements...

Page 8: ...lation level or grade whichever is greater b Minimum of 4 ft clearance must be provided from electric or gas meters regulators and relief equipment 4 Install 90 elbows as shown in Fig 6 or 7 or use a 180 U fitting 5 Install tee as shown in Fig 6 or 7 6 Check required dimensions as shown in Fig 6 or 7 7 Disassemble loose pipe fittings Clean and cement fittings using same procedures as outlined for ...

Page 9: ...ield reversal be sure to have a correct wiring diagram available and be prepared to mark all wires as they are disconnected The inducer assembly burner controls gas valve and electrical controls are designed to be field reversed as necessary for certain field installations and applications per the following procedure 1 Remove manifold cover plate and air inlet plate burner re moval cover 2 Disconn...

Page 10: ...all vent return pipe so pipe outlet is facing rear of unit Reinstall 4 washers and nuts securing pipe to heat exchanger bottom plate Remove and discard cardboard previously placed between fins and pipe Remove patch plate and cut insulation on rear center panel and position vent return pipe through panel Secure pipe to panel with 4 screws 30 Remove blower motor wiring harness strain relief from fro...

Page 11: ...umper wire on pressure switches 11 Turn on gas valve 12 Turn on electrical supply to unit Unit should begin ignition cycle Step 11 Start up Adjustment and Safety Check GENERAL The furnace must have a 115 v power supply properly connected and grounded Proper polarity must be main tained for correct operation Thermostat wire connections at R W Y G and C must be made at the 24 v terminal block on the...

Page 12: ... 34 35 36 3 2 3 3 3 7 890 38 39 3 4 3 7 37 38 39 3 2 3 5 3 8 37 38 3 3 3 6 37 38 3 4 3 8 36 37 3 2 3 5 36 37 3 3 3 6 36 37 3 4 3 7 36 3 5 35 36 3 2 3 6 905 38 39 40 3 3 3 6 3 8 38 39 3 4 3 7 37 38 39 3 2 3 5 3 8 37 38 3 3 3 6 37 38 3 4 3 8 36 37 3 2 3 5 36 37 3 3 3 6 36 37 3 4 3 7 36 37 3 5 3 8 920 38 39 40 3 2 3 4 3 7 38 39 40 3 3 3 6 3 8 38 39 3 4 3 7 37 38 39 3 2 3 5 3 8 37 38 3 3 3 6 37 38 3 4...

Page 13: ... pressure item c and replace the main burner orifices as needed Refer to NFGC Appendix F Table F 4 for proper orifice sizing at high altitudes 8 Proceed to item c to adjust manifold pressure c Adjust gas input NOTE The gas meter must always be clocked with the burner enclosure front installed The gas valve has been nominally set at 3 5 in wc for natural gas 1 Remove burner enclosure front and cap ...

Page 14: ...selector located at the blower motor See Table 10 Table 10 Blower Speed Selection SPEED TAP NO Common 1 High 2 Medium 3 Low 4 Recheck the temperature rise It must be within limits specified on the unit rating plate Recommended operation is at midpoint of rise or above 3 Set thermostat heat anticipator The thermostat heat anticipator must be set to match the amp draw of the components in the R to W...

Page 15: ...drain safety switch This control ensures the condensate drain is open to allow condensate flow and that combustion air is flowing through the unit prior to starting the ignition cycle The blocked drain safety switch has only 1 tube connected to it Check switch operation as follows a Place unit into operation with burners on b Pinch off tube leading to pressure switch P2 The burners should shut off...

Page 16: ...D DISCONNECT ON HOT LEG 1 2 3 4 60 SEC 90 SEC 120 SEC DELAY OFF SCREW SETTINGS 150 SEC MED HI GND N2 HEAT COOL N3 D1 N4 C BI S1 S2 M2 K1 K2 K2 K3 X R Y C W G CN23 2 CN23 1 CN23 6 LIMIT CONTROL TRANSFORMER CONDENSING UNIT PRESSURE SW N O N C PS1 PS2 V1 CN23 3 CN23 5 COM ST912081005 ELECTRONIC FAN TIMER ROS MV PV MV PV MV MV PV PV 24V GNO GNO BURNER SPARK GAS VALVE HONEYWELL VR8204 PILOT 24V IGNITIO...

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