background image

REMOVAL OF EXISTING FURNACES FROM COMMON
VENT SYSTEMS — If the furnace being replaced was connected
to a common vent system with another appliance(s), these steps
shall be followed with each appliance remaining connected to the
common vent system placed in operation. Ensure that the other
appliances remaining connected to the common vent system are
not in operation.

1. Seal any unused openings in the common vent system.

2. Visually inspect the vent system for proper size and horizontal

pitch, and determine there is no blockage or restriction,
leakage, corrosion, and other deficiencies which could cause
an unsafe condition.

3. Insofar as is practical, close all building doors, windows, and

doors between the space in which the appliances remaining
connected to the common vent system are located and other
spaces of the building. Turn on clothes dryers and any
appliance not connected to the common vent system. Turn on
any exhaust fans, such as range hoods and bathroom exhausts,
so they operate at maximum speed. Do not operate a summer
exhaust fan. Close fireplace dampers.

4. Follow the lighting instructions and place the appliance in

operation. Adjust the thermostat so appliance will operate
continuously.

5. Test for flue gas spillage at the drafthood relief opening after

5 minutes of main burner operation. Use the flame of a match
or candle, or smoke from a cigarette, etc.

6. After it has been determined that each appliance remaining

connected to the common vent system properly vents when
tested as above, return doors, windows, exhaust fans, fireplace
dampers, any other gas burning appliances to their previous
condition of use.

7. If improper venting is observed during any of the above tests,

the common vent system must be corrected. The vent system
or vent connectors may need to be resized. When resizing vent
systems or vent connectors, the minimum size of the system or
connector must be as determined using the appropriate table
found in Appendix G of the NFGC, or Section 5 of NSCNG-
PIC for Canadian Standards.

COMBUSTION-AIR AND VENT PIPING — The combustion-
air and vent pipe fittings must conform to American National
Standards Institute (ANSI) standards and American Society for
Testing and Materials (ASTM) standards D1785 (schedule-40
PVC), D2665 (PVC-DWV), D2241 (SDR-21 and SDR-26 PVC),
D2661 (ABS-DWV), or F628 (schedule-40 ABS). Pipe cement
and primer must conform to ASTM standards D2564 (PVC) or
D2235 (ABS). See Table 5 for maximum pipe lengths (including
maximum lengths adjusted for high-altitude installations) and Fig.
6 or 7 for exterior piping arrangements.

Table 5—Maximum Allowable Pipe Length (Ft)

ALTITUDE ABOVE

SEA LEVEL

(FT)

NUMBER OF 90° ELBOWS

1

2

3

4

5

0 to 2000

50

50

50

50

50

2001 to 3000

44

43

43

42

42

3001 to 4000

40

39

38

37

36

4001 to 5000

37

36

35

34

33

5001 to 6000

34

32

31

29

28

6001 to 7000

31

29

28

26

25

7001 to 8000

27

25

23

21

19

8001 to 9000

24

22

20

18

16

9001 to 10,000

21

18

16

13

11

NOTE:
1. Up to five 90° elbows may be used, not including the vent termination.
Assume that two 45° elbows equal one 90° elbow.
2. Pipe length based on 2-in. diameter pipe for size 050-12 and 075-12, and
3-in. diameter pipe for size 100-16 and 125-20.
3. Minimum pipe length is 5 ft for all applications.

Table 4—Electrical Data

UNIT SIZE

VOLTS—
HERTZ—

PHASE

OPERATING

VOLTAGE RANGE

MAXIMUM

UNIT

AMPS

MINIMUM

WIRE

SIZE

MAXIMUM WIRE

LENGTH

(FT)‡

MAXIMUM FUSE OR

HACR-TYPE

CKT BKR AMPS†

Maximum*

Minimum*

050-12

115—60—1

127

104

10.5

14

44

15

075-12

115—60—1

127

104

10.5

14

44

15

100-16

115—60—1

127

104

15.0

12

49

20

125-20

115—60—1

127

104

15.0

12

49

20

* Permissible limits of the voltage range at which the unit will operate satisfactorily.
† Time-delay fuse is recommended.
‡ Length shown is as measured 1 way along wire path between unit and service panel for maximum 2 percent voltage drop.

Fig. 6—Sidewall Termination

A91213

FLUE OUTLET

COUPLING

TERMINATION
BRACKET

AIR INLET

VENT
(PVC TEE)

COMBUSTION-AIR

(ELBOW WITH

AIR SPLITTER)

COMBUSTION-AIR INLET

VENT
DRAIN

NOTE: HORIZONTAL VENT 

RUNS MUST HAVE A 

1

4

 SLOPE TOWARD 

THE FURNACE FOR 
EVERY 12

″ 

OF PIPE

12

 MIN

24

 MAX

1

2

 MIN

18

 MAX

WALL THICKNESS

12

″ 

MIN

24

″ 

MAX

12

 MIN

24

 MAX

TOP VIEW

SIDE VIEW

NOTE: 7

 MIN CLEARANCE TO NEAREST 

BUILDING OR WALL

HORIZONTAL VENT TERMINATION

6

Summary of Contents for 101 Series

Page 1: ...ther than wood The design of this furnace line is not A G A certified for installation in recreational vehicles manufactured housing mobile homes or outdoors Before installing this furnace refer to the current edition of the NFGC NFPA 54 1992 ANSI Z223 1 1992 which is available from the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 American Gas Association 1515 Wilson ...

Page 2: ...n UNIT SIZE 050 075 100 AND 125 Sides 0 Back 0 Top of Plenum 0 Vent Connector PVC Pipe 0 Front Casing 1 Front Service 30 Zero in with controls on front of furnace 1 in from back of elbow with combustion air inlet on back of furnace and 1 in from end of inducer motor with controls located on back of furnace Measured from end of inducer motor Table 2 Dimensions In UNIT SIZE LENGTH WIDTH WEIGHT LB 05...

Page 3: ...TION RELATIVE TO COOLING EQUIP MENT The cooling coil must be installed parallel with or on the downstream side of the furnace to avoid condensation in the heat exchanger When installed parallel with a furnace dampers or other means used to control the flow of air must prevent chilled air from entering the furnace If the dampers are manually operated they must be equipped with a means to prevent op...

Page 4: ... with appropriate straps hangers etc Use a minimum of 1 hanger every 6 ft Joint compounds pipe dope should be applied sparingly and only to the male threads of the joints This pipe dope must be resistant to the action of propane gas Install a sediment trap in the riser leading to the furnace The trap can be installed by connecting a tee to the riser leading to the furnace so that the straight thro...

Page 5: ...4 V WIRING Make field 24 v connections at the 24 v termi nal block Connect Y terminal as shown in Fig 4 for proper cooling operation The 24 v terminal board is marked for easy connection of field wiring See Fig 5 NOTE Use AWG No 18 color coded copper thermostat wire for lengths up to 100 ft For wire lengths over 100 ft use AWG No 16 wire ACCESSORIES Install accessories per manufacturer s instruc t...

Page 6: ...Standards COMBUSTION AIR AND VENT PIPING The combustion air and vent pipe fittings must conform to American National Standards Institute ANSI standards and American Society for Testing and Materials ASTM standards D1785 schedule 40 PVC D2665 PVC DWV D2241 SDR 21 and SDR 26 PVC D2661 ABS DWV or F628 schedule 40 ABS Pipe cement and primer must conform to ASTM standards D2564 PVC or D2235 ABS See Tab...

Page 7: ...ing such as when it passes through an unheated space or when a chimney is used as a raceway the pipe must be insulated with 1 2 in thick Armaflex type insulation When the combustion air pipe is installed above a suspended ceiling the pipe must be insulated with 1 2 in Armaflex type insulation The combustion air pipe should also be insulated when it passes through a warm humid space Solvent cements...

Page 8: ...lation level or grade whichever is greater b Minimum of 4 ft clearance must be provided from electric or gas meters regulators and relief equipment 4 Install 90 elbows as shown in Fig 6 or 7 or use a 180 U fitting 5 Install tee as shown in Fig 6 or 7 6 Check required dimensions as shown in Fig 6 or 7 7 Disassemble loose pipe fittings Clean and cement fittings using same procedures as outlined for ...

Page 9: ...ield reversal be sure to have a correct wiring diagram available and be prepared to mark all wires as they are disconnected The inducer assembly burner controls gas valve and electrical controls are designed to be field reversed as necessary for certain field installations and applications per the following procedure 1 Remove manifold cover plate and air inlet plate burner re moval cover 2 Disconn...

Page 10: ...all vent return pipe so pipe outlet is facing rear of unit Reinstall 4 washers and nuts securing pipe to heat exchanger bottom plate Remove and discard cardboard previously placed between fins and pipe Remove patch plate and cut insulation on rear center panel and position vent return pipe through panel Secure pipe to panel with 4 screws 30 Remove blower motor wiring harness strain relief from fro...

Page 11: ...umper wire on pressure switches 11 Turn on gas valve 12 Turn on electrical supply to unit Unit should begin ignition cycle Step 11 Start up Adjustment and Safety Check GENERAL The furnace must have a 115 v power supply properly connected and grounded Proper polarity must be main tained for correct operation Thermostat wire connections at R W Y G and C must be made at the 24 v terminal block on the...

Page 12: ... 34 35 36 3 2 3 3 3 7 890 38 39 3 4 3 7 37 38 39 3 2 3 5 3 8 37 38 3 3 3 6 37 38 3 4 3 8 36 37 3 2 3 5 36 37 3 3 3 6 36 37 3 4 3 7 36 3 5 35 36 3 2 3 6 905 38 39 40 3 3 3 6 3 8 38 39 3 4 3 7 37 38 39 3 2 3 5 3 8 37 38 3 3 3 6 37 38 3 4 3 8 36 37 3 2 3 5 36 37 3 3 3 6 36 37 3 4 3 7 36 37 3 5 3 8 920 38 39 40 3 2 3 4 3 7 38 39 40 3 3 3 6 3 8 38 39 3 4 3 7 37 38 39 3 2 3 5 3 8 37 38 3 3 3 6 37 38 3 4...

Page 13: ... pressure item c and replace the main burner orifices as needed Refer to NFGC Appendix F Table F 4 for proper orifice sizing at high altitudes 8 Proceed to item c to adjust manifold pressure c Adjust gas input NOTE The gas meter must always be clocked with the burner enclosure front installed The gas valve has been nominally set at 3 5 in wc for natural gas 1 Remove burner enclosure front and cap ...

Page 14: ...selector located at the blower motor See Table 10 Table 10 Blower Speed Selection SPEED TAP NO Common 1 High 2 Medium 3 Low 4 Recheck the temperature rise It must be within limits specified on the unit rating plate Recommended operation is at midpoint of rise or above 3 Set thermostat heat anticipator The thermostat heat anticipator must be set to match the amp draw of the components in the R to W...

Page 15: ...drain safety switch This control ensures the condensate drain is open to allow condensate flow and that combustion air is flowing through the unit prior to starting the ignition cycle The blocked drain safety switch has only 1 tube connected to it Check switch operation as follows a Place unit into operation with burners on b Pinch off tube leading to pressure switch P2 The burners should shut off...

Page 16: ...D DISCONNECT ON HOT LEG 1 2 3 4 60 SEC 90 SEC 120 SEC DELAY OFF SCREW SETTINGS 150 SEC MED HI GND N2 HEAT COOL N3 D1 N4 C BI S1 S2 M2 K1 K2 K2 K3 X R Y C W G CN23 2 CN23 1 CN23 6 LIMIT CONTROL TRANSFORMER CONDENSING UNIT PRESSURE SW N O N C PS1 PS2 V1 CN23 3 CN23 5 COM ST912081005 ELECTRONIC FAN TIMER ROS MV PV MV PV MV MV PV PV 24V GNO GNO BURNER SPARK GAS VALVE HONEYWELL VR8204 PILOT 24V IGNITIO...

Reviews: