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In Canada construct all combustion-air and vent pipes for this unit
of CSA or ULC certified schedule-40 PVC, PVC-DWV or ABS-
DWV pipe and pipe cement. SDR pipe is not approved in Canada.

A secondary vent pipe drain (provided) MUST be installed in the
furnace vent pipe as shown in Fig. 6 and 7. This ensures proper
drainage of condensation that collects in the vent pipe. A vertical
pipe may be installed in the inducer housing outlet, but it must turn
horizontally at a 90° angle into the vent drain before continuing out
of the structure. (See Fig. 6 or 7.) No straight vertical vent piping
may be used.

The vent terminal bracket described in the next section MUST be
used in constructing the vent terminal for this unit. Pipes must
terminate through either the roof or the sidewall although roof
termination is preferable. Locate sidewall terminations to prevent
damage to shrubs, condensing unit, and siding materials. Table 6
gives clearance requirements.

Table 6—Combustion-Air and Vent Terminal

Clearances

LOCATION

CLEARANCE (FT)

U.S.A.

Canada

Above anticipated snow depth

1

1

Dryer vent

3

4

From plumbing vent stack

3

3

Gas appliance vent terminal and
chimney

4

4

From any opening where vent gases
could enter building

1

3

Above grade level

1

1

From combustion-air opening of any
appliance

1

6

From a fresh air intake

3*

6

From electric or gas meters, regula-
tors, and relief equipment

4†

6

Above grade when adjacent to public
walkway

7

7

* Three ft above an intake located within 10 ft.
† Horizontal distance.

If installing 2 or more 58EJB Furnaces refer to the Multiventing
and Vent Terminations section of this instruction.

Combustion air must NOT be taken from inside the structure
because that air frequently is contaminated by halogens,
which include fluorides, chlorides, bromides, and iodides.
These elements are found in aerosols, detergents, bleaches,
cleaning solvents, salts, air fresheners, adhesives, paint, and
other household products.
Maintain a minimum of 36 in. between combustion-air inlet
and clothes dryer vent.
Locate the combustion-air inlet as far as possible from the
swimming pool and swimming pool pump house.

When the vent pipe is exposed to temperatures below
freezing, such as when it passes through an unheated space or
when a chimney is used as a raceway, the pipe must be
insulated with 1/2-in. thick Armaflex-type insulation.

When the combustion-air pipe is installed above a suspended
ceiling, the pipe must be insulated with 1/2-in. Armaflex-type
insulation. The combustion-air pipe should also be insulated
when it passes through a warm, humid space.

Solvent cements are combustible. Keep away from heat,
sparks, and open flame. Use only in well ventilated areas.
Avoid breathing of the vapor and contact with the skin or
eyes. Failure to follow this warning could result in a fire,
property damage, personal injury, or death.

All combustion-air and vent pipes must be airtight and
watertight except top joint of the elbow on the combustion-air
inlet plate which must be left unglued to facilitate removal of
burners. The pipes must also terminate exactly as shown in
Fig. 6 or 7. Failure to follow this warning could result in
property damage, personal injury, or death.

NOTE:

The unit is shipped with a 3- to 2-in. bell reducer for units

where 3-in. combustion-air pipe is required.

NOTE:

Do not count the elbows to which the terminal bracket

attaches or any elbow between the bracket and the open end of the
pipe. (See Fig. 6 or 7.) Also, do not count pipe sections inside
furnace casing.

NOTE:

It is recommended that all pipes be cut, prepared, and

preassembled before permanently cementing any joint.

1. Attach PVC pipe to inducer housing outlet, run vent pipe

vertically for a short distance. Turn piping horizontally 90° to
allow installation of secondary vent drain before continuing
out of structure. (See Fig. 6 or 7.)

NOTE:

If 3-in. vent pipe is required, the 3- to 2-in. reducing

adapter provided must be used. Install the adapter as close to the
inducer housing outlet as possible.

2. Connect 90° elbow to combustion-air inlet plate with elbow

pointing upward. (See Fig. 8.) Do NOT cement the elbow to
the conbustion-air inlet plate since this joint must be unglued
to facilitate removal of burners during maintenance.

Fig. 7—Rooftop Termination (Preferred)

A91214

PVC TEE

VENT

COMBUSTION-AIR
(ELBOW WITH
AIR SPLITTER)

Z-SHAPED

TERMINATION

BRACKET

NOTE: HORIZONTAL VENT 

RUNS MUST HAVE A 

1

4

 SLOPE TOWARD 

THE FURNACE FOR 
EVERY 12

″ 

OF PIPE

12

 MIN ABOVE 

ANTICIPATED MAX 
SNOW LEVEL

12

 MIN

24

 MAX

NOTE: Z-SHAPED BRACKET 

MUST BE INSTALLED 
AS SHOWN TO 
SECURE PIPES 
PROPERLY

7

Summary of Contents for 101 Series

Page 1: ...ther than wood The design of this furnace line is not A G A certified for installation in recreational vehicles manufactured housing mobile homes or outdoors Before installing this furnace refer to the current edition of the NFGC NFPA 54 1992 ANSI Z223 1 1992 which is available from the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 American Gas Association 1515 Wilson ...

Page 2: ...n UNIT SIZE 050 075 100 AND 125 Sides 0 Back 0 Top of Plenum 0 Vent Connector PVC Pipe 0 Front Casing 1 Front Service 30 Zero in with controls on front of furnace 1 in from back of elbow with combustion air inlet on back of furnace and 1 in from end of inducer motor with controls located on back of furnace Measured from end of inducer motor Table 2 Dimensions In UNIT SIZE LENGTH WIDTH WEIGHT LB 05...

Page 3: ...TION RELATIVE TO COOLING EQUIP MENT The cooling coil must be installed parallel with or on the downstream side of the furnace to avoid condensation in the heat exchanger When installed parallel with a furnace dampers or other means used to control the flow of air must prevent chilled air from entering the furnace If the dampers are manually operated they must be equipped with a means to prevent op...

Page 4: ... with appropriate straps hangers etc Use a minimum of 1 hanger every 6 ft Joint compounds pipe dope should be applied sparingly and only to the male threads of the joints This pipe dope must be resistant to the action of propane gas Install a sediment trap in the riser leading to the furnace The trap can be installed by connecting a tee to the riser leading to the furnace so that the straight thro...

Page 5: ...4 V WIRING Make field 24 v connections at the 24 v termi nal block Connect Y terminal as shown in Fig 4 for proper cooling operation The 24 v terminal board is marked for easy connection of field wiring See Fig 5 NOTE Use AWG No 18 color coded copper thermostat wire for lengths up to 100 ft For wire lengths over 100 ft use AWG No 16 wire ACCESSORIES Install accessories per manufacturer s instruc t...

Page 6: ...Standards COMBUSTION AIR AND VENT PIPING The combustion air and vent pipe fittings must conform to American National Standards Institute ANSI standards and American Society for Testing and Materials ASTM standards D1785 schedule 40 PVC D2665 PVC DWV D2241 SDR 21 and SDR 26 PVC D2661 ABS DWV or F628 schedule 40 ABS Pipe cement and primer must conform to ASTM standards D2564 PVC or D2235 ABS See Tab...

Page 7: ...ing such as when it passes through an unheated space or when a chimney is used as a raceway the pipe must be insulated with 1 2 in thick Armaflex type insulation When the combustion air pipe is installed above a suspended ceiling the pipe must be insulated with 1 2 in Armaflex type insulation The combustion air pipe should also be insulated when it passes through a warm humid space Solvent cements...

Page 8: ...lation level or grade whichever is greater b Minimum of 4 ft clearance must be provided from electric or gas meters regulators and relief equipment 4 Install 90 elbows as shown in Fig 6 or 7 or use a 180 U fitting 5 Install tee as shown in Fig 6 or 7 6 Check required dimensions as shown in Fig 6 or 7 7 Disassemble loose pipe fittings Clean and cement fittings using same procedures as outlined for ...

Page 9: ...ield reversal be sure to have a correct wiring diagram available and be prepared to mark all wires as they are disconnected The inducer assembly burner controls gas valve and electrical controls are designed to be field reversed as necessary for certain field installations and applications per the following procedure 1 Remove manifold cover plate and air inlet plate burner re moval cover 2 Disconn...

Page 10: ...all vent return pipe so pipe outlet is facing rear of unit Reinstall 4 washers and nuts securing pipe to heat exchanger bottom plate Remove and discard cardboard previously placed between fins and pipe Remove patch plate and cut insulation on rear center panel and position vent return pipe through panel Secure pipe to panel with 4 screws 30 Remove blower motor wiring harness strain relief from fro...

Page 11: ...umper wire on pressure switches 11 Turn on gas valve 12 Turn on electrical supply to unit Unit should begin ignition cycle Step 11 Start up Adjustment and Safety Check GENERAL The furnace must have a 115 v power supply properly connected and grounded Proper polarity must be main tained for correct operation Thermostat wire connections at R W Y G and C must be made at the 24 v terminal block on the...

Page 12: ... 34 35 36 3 2 3 3 3 7 890 38 39 3 4 3 7 37 38 39 3 2 3 5 3 8 37 38 3 3 3 6 37 38 3 4 3 8 36 37 3 2 3 5 36 37 3 3 3 6 36 37 3 4 3 7 36 3 5 35 36 3 2 3 6 905 38 39 40 3 3 3 6 3 8 38 39 3 4 3 7 37 38 39 3 2 3 5 3 8 37 38 3 3 3 6 37 38 3 4 3 8 36 37 3 2 3 5 36 37 3 3 3 6 36 37 3 4 3 7 36 37 3 5 3 8 920 38 39 40 3 2 3 4 3 7 38 39 40 3 3 3 6 3 8 38 39 3 4 3 7 37 38 39 3 2 3 5 3 8 37 38 3 3 3 6 37 38 3 4...

Page 13: ... pressure item c and replace the main burner orifices as needed Refer to NFGC Appendix F Table F 4 for proper orifice sizing at high altitudes 8 Proceed to item c to adjust manifold pressure c Adjust gas input NOTE The gas meter must always be clocked with the burner enclosure front installed The gas valve has been nominally set at 3 5 in wc for natural gas 1 Remove burner enclosure front and cap ...

Page 14: ...selector located at the blower motor See Table 10 Table 10 Blower Speed Selection SPEED TAP NO Common 1 High 2 Medium 3 Low 4 Recheck the temperature rise It must be within limits specified on the unit rating plate Recommended operation is at midpoint of rise or above 3 Set thermostat heat anticipator The thermostat heat anticipator must be set to match the amp draw of the components in the R to W...

Page 15: ...drain safety switch This control ensures the condensate drain is open to allow condensate flow and that combustion air is flowing through the unit prior to starting the ignition cycle The blocked drain safety switch has only 1 tube connected to it Check switch operation as follows a Place unit into operation with burners on b Pinch off tube leading to pressure switch P2 The burners should shut off...

Page 16: ...D DISCONNECT ON HOT LEG 1 2 3 4 60 SEC 90 SEC 120 SEC DELAY OFF SCREW SETTINGS 150 SEC MED HI GND N2 HEAT COOL N3 D1 N4 C BI S1 S2 M2 K1 K2 K2 K3 X R Y C W G CN23 2 CN23 1 CN23 6 LIMIT CONTROL TRANSFORMER CONDENSING UNIT PRESSURE SW N O N C PS1 PS2 V1 CN23 3 CN23 5 COM ST912081005 ELECTRONIC FAN TIMER ROS MV PV MV PV MV MV PV PV 24V GNO GNO BURNER SPARK GAS VALVE HONEYWELL VR8204 PILOT 24V IGNITIO...

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