Carrier 101 Series Installation, Start-Up, And Operating Instructions Manual Download

Page: 12 / 16

b. Insert funnel into tube and pour 1 quart of water into tube.

This should overfill the trap and flow into an open drain.

c. Reconnect drain tube to bottom of inducer housing.

2. Purge gas lines.

If not previously done, purge the lines after all connections have
been made and check for leaks.

Never purge a line into a combustion chamber. Never use
matches, candles, flame, or other sources of ignition for the
purpose of checking leakage. Use a soap-and-water solution
to check for leakage. Failure to follow this warning could
result in a fire, explosion, personal injury, or death.

3. Furnace Operation

Follow procedures on operating instruction label attached to
furnace. With furnace operating, set thermostat below room
temperature and observe that furnace goes off. Set thermostat
above room temperature and observe that furnace restarts.

ADJUSTMENTS

NOTE:

Do not use the Carrier orifice calculator for this unit—the

orifice K-factor for this unit is different.

1. Set gas input rate.

There are 2 methods of adjusting gas input rate. The preferred
method is by using Table 8 and following instructions in item a.
The second method is by clocking the gas meter and following
instructions in item b. Item b must be used for altitudes above 2000
ft.

a. Determine natural gas orifice size and manifold pressure

for correct input by using Table 8. Adjust manifold
pressure per item c.

Table 8—Model 58EJB Orifice Size and Manifold Pressure for Correct Input Rate

(Tabulated data based on altitudes up to 2000 ft and 25,000 Btuh per burner)

GAS HEAT

VALUE

(BTU/CU FT)

SPECIFIC GRAVITY OF NATURAL GAS

0.56

0.58

0.60

0.62

0.64

0.66

0.68

0.70

0.72

Orf.

No.

Mnfld

Press

Orf.

No.

Mnfld

Press

Orf.

No.

Mnfld

Press

Orf.

No.

Mnfld

Press

Orf.

No.

Mnfld

Press

Orf.

No.

Mnfld

Press

Orf.

No.

Mnfld

Press

Orf.

No.

Mnfld

Press

Orf.

No.

Mnfld

Press

860

37
38

—

3.3
3.6

—

37
38

—

3.4
3.8

—

36
37

—

3.2
3.5

—

36
37

—

3.3
3.7

—

36
37

—

3.4
3.8

—

—
—

3.5

—
—

35
36

—

3.2
3.6

—

34
35
36

3.2
3.3
3.7

34
35

—

3.3
3.4

—

875

37
38
39

3.2
3.5
3.8

37
38

—

3.3
3.6

—

37
38

—

3.4
3.8

—

36
37

—

3.2
3.5

—

36
37

—

3.3
3.6

—

36
37

—

3.4
3.8

—

—
—

3.5

—
—

35
36

—

3.2
3.6

—

34
35
36

3.2
3.3
3.7

890

38
39

—

3.4
3.7

—

37
38
39

3.2
3.5
3.8

37
38

—

3.3
3.6

—

37
38

—

3.4
3.8

—

36
37

—

3.2
3.5

—

36
37

—

3.3
3.6

—

36
37

—

3.4
3.7

—

—
—

3.5

—
—

35
36

—

3.2
3.6

—

905

38
39
40

3.3
3.6
3.8

38
39

—

3.4
3.7

—

37
38
39

3.2
3.5
3.8

37
38

—

3.3
3.6

—

37
38

—

3.4
3.8

—

36
37

—

3.2
3.5

—

36
37

—

3.3
3.6

—

36
37

—

3.4
3.7

—

36
37

—

3.5
3.8

—

920

38
39
40

3.2
3.4
3.7

38
39
40

3.3
3.6
3.8

38
39

—

3.4
3.7

—

37
38
39

3.2
3.5
3.8

37
38

—

3.3
3.6

—

37
38

—

3.4
3.7

—

36
37

—

3.2
3.5

—

36
37

—

3.3
3.6

—

36
37

—

3.4
3.7

—

935

39
40
41

3.3
3.5
3.8

38
39
40

3.2
3.4
3.7

38
39
40

3.3
3.6
3.8

38
39

—

3.4
3.7

—

37
38
39

3.2
3.5
3.8

37
38

—

3.3
3.6

—

37
38

—

3.4
3.7

—

36
37
38

3.2
3.5
3.8

36
37

—

3.3
3.6

—

950

39
40
41

3.2
3.4
3.7

39
40

—

3.3
3.6

—

38
39
40

3.2
3.5
3.7

38
39
40

3.3
3.6
3.8

38
39

—

3.4
3.7

—

37
38
39

3.2
3.5
3.8

37
38

—

3.3
3.6

—

37
38

—

3.4
3.7

—

36
37
38

3.2
3.5
3.8

965

40
41

—

3.3
3.6

—

39
40
41

3.2
3.4
3.7

39
40

—

3.3
3.6

—

38
39
40

3.2
3.5
3.7

38
39
40

3.3
3.6
3.8

38
39

—

3.4
3.7

—

37
38
39

3.2
3.5
3.8

37
38

—

3.3
3.6

—

37
38

—

3.4
3.7

—

980

40
41

—

3.2
3.5

—

40
41

—

3.3
3.6

—

39
40
41

3.2
3.5
3.7

39
40

—

3.4
3.6

—

38
39
40

3.2
3.5
3.7

38
39
40

3.3
3.6
3.8

38
39

—

3.4
3.7

—

37
38
39

3.2
3.5
3.8

37
38

—

3.3
3.6

—

995

41
42

—

3.4
3.8

—

40
41

—

3.2
3.5

—

40
41

—

3.4
3.6

—

39
40
41

3.3
3.5
3.8

39
40

—

3.4
3.6

—

38
39
40

3.2
3.5
3.7

38
39
40

3.3
3.6
3.8

38
39

—

3.4
3.7

—

37
38
39

3.2
3.5
3.8

1010

41
42

—

3.3
3.7

—

41
42

—

3.4
3.8

—

40
41

—

3.3
3.5

—

39
40
41

3.2
3.4
3.6

39
40
41

3.3
3.5
3.8

39
40

—

3.4
3.6

—

38
39
40

3.2
3.5
3.7

38
39
40

3.3
3.6
3.8

38
39

—

3.4
3.7

—

1025

41
42

—

3.2
3.6

—

41
42

—

3.3
3.7

—

40
41
42

3.2
3.4
3.8

40
41

—

3.3
3.5

—

39
40
41

3.2
3.4
3.7

39
40
41

3.3
3.5
3.8

39
40

—

3.4
3.6

—

38
39
40

3.2
3.5
3.7

38
39
40

3.3
3.6
3.8

1040

—
—

3.4

—
—

41
42

—

3.2
3.6

—

41
42

—

3.3
3.7

—

40
41
42

3.2
3.4
3.8

40
41

—

3.3
3.6

—

39
40
41

3.2
3.4
3.7

39
40
41

3.3
3.5
3.8

39
40

—

3.4
3.6

—

38
39
40

3.2
3.5
3.7

1055

—
—

3.4

—
—

3.5

—
—

41
42

—

3.2
3.6

—

41
42

—

3.3
3.7

—

40
41
42

3.2
3.4
3.8

40
41

—

3.3
3.6

—

39
40
41

3.2
3.4
3.7

39
40
41

3.3
3.5
3.8

39
40

—

3.4
3.6

—

1070

—
—

3.3

—
—

3.4

—
—

3.5

—
—

41
42

—

3.2
3.6

—

41
42

—

3.4
3.7

—

40
41
42

3.2
3.5
3.8

40
41

—

3.3
3.6

—

39
40
41

3.2
3.4
3.7

39
40
41

3.3
3.5
3.8

1085

—
—

3.2

—
—

3.3

—
—

3.4

—
—

41
42

—

3.2
3.5

—

41
42

—

3.3
3.6

—

41
42

—

3.4
3.7

—

40
41
42

3.2
3.5
3.8

40
41

—

3.3
3.6

—

39
40
41

3.2
3.4
3.7

1100

—
—

3.8

—
—

3.2

—
—

3.3

—
—

3.4

—
—

41
42

—

3.2
3.5

—

41
42

—

3.3
3.6

—

41
42

—

3.4
3.7

—

40
41

—

3.2
3.5

—

40
41

—

3.3
3.6

—

Summary of Contents for 101 Series

Page 1: ...ther than wood The design of this furnace line is not A G A certified for installation in recreational vehicles manufactured housing mobile homes or outdoors Before installing this furnace refer to the current edition of the NFGC NFPA 54 1992 ANSI Z223 1 1992 which is available from the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 American Gas Association 1515 Wilson ...

Page 2: ...n UNIT SIZE 050 075 100 AND 125 Sides 0 Back 0 Top of Plenum 0 Vent Connector PVC Pipe 0 Front Casing 1 Front Service 30 Zero in with controls on front of furnace 1 in from back of elbow with combustion air inlet on back of furnace and 1 in from end of inducer motor with controls located on back of furnace Measured from end of inducer motor Table 2 Dimensions In UNIT SIZE LENGTH WIDTH WEIGHT LB 05...

Page 3: ...TION RELATIVE TO COOLING EQUIP MENT The cooling coil must be installed parallel with or on the downstream side of the furnace to avoid condensation in the heat exchanger When installed parallel with a furnace dampers or other means used to control the flow of air must prevent chilled air from entering the furnace If the dampers are manually operated they must be equipped with a means to prevent op...

Page 4: ... with appropriate straps hangers etc Use a minimum of 1 hanger every 6 ft Joint compounds pipe dope should be applied sparingly and only to the male threads of the joints This pipe dope must be resistant to the action of propane gas Install a sediment trap in the riser leading to the furnace The trap can be installed by connecting a tee to the riser leading to the furnace so that the straight thro...

Page 5: ...4 V WIRING Make field 24 v connections at the 24 v termi nal block Connect Y terminal as shown in Fig 4 for proper cooling operation The 24 v terminal board is marked for easy connection of field wiring See Fig 5 NOTE Use AWG No 18 color coded copper thermostat wire for lengths up to 100 ft For wire lengths over 100 ft use AWG No 16 wire ACCESSORIES Install accessories per manufacturer s instruc t...

Page 6: ...Standards COMBUSTION AIR AND VENT PIPING The combustion air and vent pipe fittings must conform to American National Standards Institute ANSI standards and American Society for Testing and Materials ASTM standards D1785 schedule 40 PVC D2665 PVC DWV D2241 SDR 21 and SDR 26 PVC D2661 ABS DWV or F628 schedule 40 ABS Pipe cement and primer must conform to ASTM standards D2564 PVC or D2235 ABS See Tab...

Page 7: ...ing such as when it passes through an unheated space or when a chimney is used as a raceway the pipe must be insulated with 1 2 in thick Armaflex type insulation When the combustion air pipe is installed above a suspended ceiling the pipe must be insulated with 1 2 in Armaflex type insulation The combustion air pipe should also be insulated when it passes through a warm humid space Solvent cements...

Page 8: ...lation level or grade whichever is greater b Minimum of 4 ft clearance must be provided from electric or gas meters regulators and relief equipment 4 Install 90 elbows as shown in Fig 6 or 7 or use a 180 U fitting 5 Install tee as shown in Fig 6 or 7 6 Check required dimensions as shown in Fig 6 or 7 7 Disassemble loose pipe fittings Clean and cement fittings using same procedures as outlined for ...

Page 9: ...ield reversal be sure to have a correct wiring diagram available and be prepared to mark all wires as they are disconnected The inducer assembly burner controls gas valve and electrical controls are designed to be field reversed as necessary for certain field installations and applications per the following procedure 1 Remove manifold cover plate and air inlet plate burner re moval cover 2 Disconn...

Page 10: ...all vent return pipe so pipe outlet is facing rear of unit Reinstall 4 washers and nuts securing pipe to heat exchanger bottom plate Remove and discard cardboard previously placed between fins and pipe Remove patch plate and cut insulation on rear center panel and position vent return pipe through panel Secure pipe to panel with 4 screws 30 Remove blower motor wiring harness strain relief from fro...

Page 11: ...umper wire on pressure switches 11 Turn on gas valve 12 Turn on electrical supply to unit Unit should begin ignition cycle Step 11 Start up Adjustment and Safety Check GENERAL The furnace must have a 115 v power supply properly connected and grounded Proper polarity must be main tained for correct operation Thermostat wire connections at R W Y G and C must be made at the 24 v terminal block on the...

Page 12: ... 34 35 36 3 2 3 3 3 7 890 38 39 3 4 3 7 37 38 39 3 2 3 5 3 8 37 38 3 3 3 6 37 38 3 4 3 8 36 37 3 2 3 5 36 37 3 3 3 6 36 37 3 4 3 7 36 3 5 35 36 3 2 3 6 905 38 39 40 3 3 3 6 3 8 38 39 3 4 3 7 37 38 39 3 2 3 5 3 8 37 38 3 3 3 6 37 38 3 4 3 8 36 37 3 2 3 5 36 37 3 3 3 6 36 37 3 4 3 7 36 37 3 5 3 8 920 38 39 40 3 2 3 4 3 7 38 39 40 3 3 3 6 3 8 38 39 3 4 3 7 37 38 39 3 2 3 5 3 8 37 38 3 3 3 6 37 38 3 4...

Page 13: ... pressure item c and replace the main burner orifices as needed Refer to NFGC Appendix F Table F 4 for proper orifice sizing at high altitudes 8 Proceed to item c to adjust manifold pressure c Adjust gas input NOTE The gas meter must always be clocked with the burner enclosure front installed The gas valve has been nominally set at 3 5 in wc for natural gas 1 Remove burner enclosure front and cap ...

Page 14: ...selector located at the blower motor See Table 10 Table 10 Blower Speed Selection SPEED TAP NO Common 1 High 2 Medium 3 Low 4 Recheck the temperature rise It must be within limits specified on the unit rating plate Recommended operation is at midpoint of rise or above 3 Set thermostat heat anticipator The thermostat heat anticipator must be set to match the amp draw of the components in the R to W...

Page 15: ...drain safety switch This control ensures the condensate drain is open to allow condensate flow and that combustion air is flowing through the unit prior to starting the ignition cycle The blocked drain safety switch has only 1 tube connected to it Check switch operation as follows a Place unit into operation with burners on b Pinch off tube leading to pressure switch P2 The burners should shut off...

Page 16: ...D DISCONNECT ON HOT LEG 1 2 3 4 60 SEC 90 SEC 120 SEC DELAY OFF SCREW SETTINGS 150 SEC MED HI GND N2 HEAT COOL N3 D1 N4 C BI S1 S2 M2 K1 K2 K2 K3 X R Y C W G CN23 2 CN23 1 CN23 6 LIMIT CONTROL TRANSFORMER CONDENSING UNIT PRESSURE SW N O N C PS1 PS2 V1 CN23 3 CN23 5 COM ST912081005 ELECTRONIC FAN TIMER ROS MV PV MV PV MV MV PV PV 24V GNO GNO BURNER SPARK GAS VALVE HONEYWELL VR8204 PILOT 24V IGNITIO...

Search results

Summary of Contents for 101 Series

Reviews:

Related manuals for 101 Series

Brands by name

Popular brands

Carrier 101 Series, Installation, Start-Up, And Operating Instructions Manual

Search results

Summary of Contents for 101 Series

Reviews:

Related manuals for 101 Series

Brands by name

Popular brands