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ENG

"humiFog direct" +0300073EN rel. 1.0 - 31.03.2017

 

 

Master

Slave

Slave

IP: 192.168.1.2

IP: 192.168.1.1

IP: 192.168.1.3

Fig. 7.d

Systems set up in this way will be able to cover the humidification 
requirement. In this specific case, the Master will always be the unit 
with the lowest IP address of those connected to the signal/probes. If 
necessary, an additional humidifier (backup) can be installed to cover 
request in the event of malfunctions on one of the units in the system.

7.4  Master/Slave system configuration

To configure the Master/Slave system, proceed as follows:

1. 

Connect the probes or the external signal to the unit and complete the 
configuration (control type, type of signal, maximum production …);

2. 

Set the IP addresses of the individual units so that they belong to the same 
subnetwork (subnet mask); the screen index for this configuration is Dg04 
(D. Settings – g. Supervision). The IP address is set on the display on each 
unit, assigning a different address to each unit in the same subnetwork. 
If necessary, contact the local network administrator. Remember that the 
default address for each unit is 192.168.0.1, and the default subnet mask 
is 255.255.255.0. For further details see paragraph 8.1.1 “IP address and 
network configuration”

3. 

Connect the units making up the Master/Slave system to the local 
Ethernet network via a switch. If using just two units, an RJ45 category 5 
cable can be used, connected directly to the Ethernet ports on the two 
c.pHC controllers.

4. 

Configure the Master/Slave system by enabling the units one at a time 
(this operation can be performed on the display on any of the units): 
4.1 Display screen index Dd01 and then access configuration mode 
by pressing “PRG”. 
4.2 Enter the IP address for “Unit 1” and confirm by pressing “ENTER”.
4.3 Repeat the operations described above (4.1 and 4.2) for all the 
other units in the Master/Slave system. 
(The units will join the Master/Slave system (online) immediately 
after being added to the network.)

Note:

 the Master unit will always (automatically) be the one with 

the lowest IP address out of the units connected to the probes or external 
signal.

Note:

 it may take a few seconds (max 10 s) for the Master to start 

sending the production request to the Slave/Slaves. This is also true 
when, automatically, the Master unit is changed (for example, in the 
event of malfunctions).

7.4.1 

Maximum Master/Slave system production 

In the same way as for the individual unit configuration, for the Master/
Slave system the maximum capacity can also be set. To set the maximum 
capacity, go to menu Dd03. The “Capacity” parameter identifies the 
maximum production request for the Master/Slave system, and can 
therefore be set by the user.
The “Maximum capacity” parameter (read-only), on the other hand, 
indicates the sum of the sizes of each unit added to the system; this 
value is therefore the maximum effectively available to the Master/Slave 
system. Consequently, “Capacity” will always be ≤ “Maximum capacity”.
In any case, the maximum production can be defined for each individual 
unit in the system by limiting production from its maximum according 
to the size. In this case, “Maximum capacity” will be updated keeping in 
consideration these reductions..

7.4.2 

Unit production distribution logic in the 

Master/Slave system

The activation logic of the units in the Master/Slave system can be set, 
choosing between “Grouped” or “Balanced”, on screen Dd03.
Grouped distribution  

• 

the units are activated in series, one after the other, according to the 
request. 

Example:

 M/S system comprising two 80 kg/h units, for a maximum total 

capacity of 160 kg/h. While the request remains below 50% (80 kg/h) 
only one unit will be activated (for example, Unit 1), as soon as the 
request exceeds the 50%, the second unit will also be activated (in the 
example, Unit 2).

Balanced distribution:

• 

the units are activated in parallel at the same time, splitting the total 
production request between the number of units in the M/S system. 

Example:

 M/S system comprising two 80 kg/h units, for a maximum 

total capacity of 160 kg/h. If the request is 50%, both Unit 1 and Unit 2 
will be activated at 50% of production (40 kg/h + 40 kg/h = 80 kg/h). If 
the request is 90% (144 kg/h), both Unit 1 and Unit 2 will be activated 
at 90% (72 kg/h + 72 kg/h = 144 kg/h).

For Grouped Distribution only, if the request does not require the use 
of all the units, the automatic rotation function can ensure that the 
individual units total the same number of operating hours. To enable 
and configure the operating hours for unit rotation, set the “auto-rotation 
time” parameter on screen  Dd04.

Note: 

if the “auto-rotation time” parameter is = 0, the auto-rotation 

function is disabled.

7.4.3 

Disconnect unit from the Master/Slave system

To remove a unit from the Master/Slave system, thus reducing the number 
of units available in the system, use the “Disconnect unit” function on 
screen Dd06. This can be done on any of the humidifiers in the system.

Note:

 once the unit has been disconnected, this will no longer be 

visible in the Master/Slave system, as its IP address will be removed from 
the list. If a unit is disconnected erroneously, the system can be restored 
on screen Dd01 (entering its IP). This must be done from the display on a 
unit that is already connected to the system.

7.4.4 

Display Master/Slave system

To display a summary of the Master/Slave system, go to screen Dd08.
The menu displays all the units (01, 02, …), the status of each unit and 
current production as a percentage. The following table lists the Master/
Slave network unit status indications:

Symbol

Unit status in the Master/Slave system

Indicates the current unit being displayed (PGD or web server)

The unit is: online

The unit is: offline

Unit not configured and not included in the Master/Slave 
system

Summary of Contents for humiFog direct

Page 1: ...I n t e g r a t e d C o n t r o l S o l u t i o n s E n e r g y S a v i n g s NO POWER SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT humiFog direct User manual...

Page 2: ......

Page 3: ...install and use the product near objects that may be damaged when in contact with water or condensate CAREL Industries declines all liability for direct or indirect damage following water leaks from t...

Page 4: ...4 ENG humiFog direct 0300073EN rel 1 0 31 03 2017...

Page 5: ...INTERFACE 19 5 1 Start up 19 5 2 Keypad 19 5 3 Configuration wizard 19 5 4 Main screen 19 5 5 Graphic area 2 Request Probe reading 20 5 6 Graphic area 3 Notification centre 20 5 7 Graphic area 4 Unit...

Page 6: ...6 ENG humiFog direct 0300073EN rel 1 0 31 03 2017...

Page 7: ...a request signal from a probe temperature or humidity or external controller When operation is enabled remote on off and at the same time there is a humidification or cooling request signal the system...

Page 8: ...Fig 1 c The blower units differ based on the number of nozzles the type of nozzles the nozzles are already pre assembled in the factory power supply voltage frequency and the direction of spray front...

Page 9: ...protection valve 11 drain solenoid valve 12 bypass solenoid valve 13 fill SV zone 1 14 drain SV zone 1 15 fill SV zone 2 16 drain SV zone 2 Cabinet electrical parts Ref Description 17 terminal block...

Page 10: ...ered already assembled in cardboard boxes The user is responsible for removing the blower from the packaging removing the side plastic covers so as to make the water and electrical connections and the...

Page 11: ...e for drilling the holes and fastening the brackets Fig 2 b 2 1 2 Floor standing installation For floor standing installation the unit needs to rest on a raised platform so as to allow connection of t...

Page 12: ...ne neutral earth ground must be connected to the three terminals L N GR Fig 2 f Cabinet terminal Power cable L L F line N N W neutral GR GR PE earth Important fit an external power switch on the humid...

Page 13: ...nits M16x1 5 See paragraph 3 3 for details 5 Electrically connect the blower units to the cabinet which supplies power and controls operation of the fans See paragraph 3 4 for details 6 Complete blowe...

Page 14: ...etal support that can support their weight and the vibrations due to the pressurised water To mount the blower unit use the special attachments provided on the unit s metal structure Carel provides ad...

Page 15: ...cal data at the end of the manual To connect power to the blower units connect three suitably sized wires line neutral earth from the terminals on the cabinet shown in the figure to the terminals on t...

Page 16: ...HC controller via inputs 1 IN a 2 GND 3 12 Vdc on terminal M2 The limit probe optional is used for the auxiliary function to reduce humiFog Direct humidification or cooling capacity when approaching a...

Page 17: ...reduction is managed by PWM see paragraph 6 5 The electrical connection is the same as in the previous case shown in Figure 4 D Make sure to configure the humiFog Direct via the screens on the displa...

Page 18: ...request signal relating to the corresponding humiFog Direct zone The production percentage analogue outputs are connected to the following terminals zone 1 outputs 1 and 2 on terminal M8 on the c pHC...

Page 19: ...from the following options ON OFF contact e g humidistat external signal external signal limit humidity probe external signal limit temperature probe main humidity probe main temperature probe main hu...

Page 20: ...off by the user Tab 5 d 5 7 Graphic area 4 Unit status The message contained in this graphic area identifies the current unit status Unit status Description Start Unit status on receiving the first p...

Page 21: ...time of last shutdown dd mm yy h min s Time since last shutdown days hours min QC04 Expansion online Yes No Expansion firmware version QC05 Model Power supply 115 230 V Phases 1 Power supply frequenc...

Page 22: ...y at unit start up and shutdown Db05 Export event log Db06 Export alarm log c Configuration Dc01 Set type of signal from the main humidity probe in zone 1 minimum maximum probe reading probe offset en...

Page 23: ...time bands Index Description Parameter B01 Scheduler Enable time bands Default time bands disabled To configure the humidifier operating time bands for a specific day 24h use screen B02 visible only...

Page 24: ...put M2 1 and the limit probe input M2 5 which will be used as a second probe with the average calculated If using wireless probes maximum of four only a group of main probes can be defined with the av...

Page 25: ...itch P N KITSE08000 that can connect a maximum of eight units 8 Ethernet ports If necessary use several KITSE08000 switches with a cascaded arrangement Main technical specifications of the KITSE08000...

Page 26: ...s of each unit added to the system this value is therefore the maximum effectively available to the Master Slave system Consequently Capacity will always be Maximum capacity In any case the maximum pr...

Page 27: ...unctions Note if a unit goes offline due to a malfunction or shutdown it will temporarily be excluded from the system and when next restarted it may take 15 seconds or more to automatically come onlin...

Page 28: ...ser s address bar With a static IP address with DHCP OFF as by default on screen Dg04 enter the network parameters manually as provided by the local network installer Usually subnet mask and gateway h...

Page 29: ...or Al_MainPrb_2 Active 1 19 Limit probe 2 error Al_LimPrb_2 Active 1 20 Low pressure trasducer error Al_PressByPass Active 1 21 Bypass temperature probe error Al_TempByPass Active 1 22 High pressure t...

Page 30: ...tive R 34 Main probe 2 from wireless error Al_WPrbMain_2 Active R 35 Limit probe 2 from wireless error Al_WPrbLim_2 Active R 36 39 Unit 1 4 alarm Al_NetUnit_1 4 Active R 40 Change oil Al_Maint_50 Acti...

Page 31: ...that can be used P N Model Features Power supply WS01F01M00 SI Probe Temperature humidity for industrial use Battery WS01G01M00 SA probe Room tempera ture humidity Battery WS01AB2M20 Access Point Gat...

Page 32: ...ss drain valve BYP NO valves 24 Vac to close that filling is enabled for a duration suitable for the length of the water line If necessary replace probe HPS Manual Active Shutdown High bypass press AB...

Page 33: ...G0 on terminal J1 Automatic Active Signal T mem write error ALM01 Problem on the electronic controller Reload the default parameters from screen Df06 and reconfigure the unit If the problem persists r...

Page 34: ...in network Only if network function is active Carry out the checks based on the alarm displayed on the unit in question Automatic Active Signal Unit 2 alarm ALN02 Alarm on unit no 2 in network Only i...

Page 35: ...perations that are performed on a one off basis in the event of malfunctions or breakages of certain components The following components are those susceptible to breakage solenoid valves pressure redu...

Page 36: ...ting hours 10 5 Maintenance warning and alarm reset hour counter After 1000 hours of operation humiFog Direct shows a 1000 hour maintenance warning however without shutting down the unit This warning...

Page 37: ...pump kit brass 80 90 l h pump kit brass Valve and gasket kit for pump for all humiFog Direct models Spare oil 8 High pressure gauge scale 0 100 bars radial fitting 1 8 GAS 9 Pump high pressure switch...

Page 38: ...38 ENG humiFog direct 0300073EN rel 1 0 31 03 2017 12 APPENDIX 12 1 Single zone cabinet wiring diagram Fig 12 a...

Page 39: ...39 ENG humiFog direct 0300073EN rel 1 0 31 03 2017 12 2 Two zone cabinet wiring diagram Fig 12 b...

Page 40: ...CCR Short Circuit Current Rating 5 kA 5 kA Minimum cable size required for blower power supply AWG 14 AWG 14 Tab 12 e WATER CIRCUIT SPECIFICATIONS UA040DD 00 UA080DD 00 Required feedwater quality demi...

Page 41: ...obe available available Webserver available available Serial communication via Ethernet and or via RS485 Modbus BACnet Modbus BACnet Tab 12 k 12 3 3 CE version blower datasheet Single blower units for...

Page 42: ...050 AWG 14 with UA050 AWG 12 with UA090 AWG 12 with UA090 Maximum number of blower units connected to one cabinet 12 6 Tab 12 n Double blower units for mounting in centre of corridor UL version DLA04U...

Page 43: ......

Page 44: ...INDUSTRIES Headquarters Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency humiFog direct 0300073EN rel 1 0 31 0...

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