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ENG

"humiFog direct" +0300073EN rel. 1.0 - 31.03.2017

IMPORTANT WARNINGS:

The humidifiers manufactured by CAREL are advanced products, whose 
operation is specified in the technical documentation supplied with the 
product that can be downloaded, even prior to purchase, from the website 
www.carel.com. Every product made by CAREL Industries, in relation to 
its advanced level of technology, requires a qualification/ configuration / 
setup phase in order to best fulfil your specific application. The lack of such 
phase of study, as indicated in the manual, can cause the final product to 
malfunction, of which CAREL cannot be held responsible. The client (builder, 
developer or installer of the final equipment) assumes all responsibility and 
risk relating to the configuration of the product in order to achieve the 
expected results in relation to the specific final installation and/or equipping. 
In this case, subject to specific agreements, CAREL acts as a consultant for 
the success of the installation / start-up / use of the machine, but in no case 
does it accept liability for proper operation of the humidifier and of the final 
plant, should  the warnings and recommendations in this manual or in any 
other technical documentation of the product not be followed. In particular, 
in addition to the obligation to observe the above mentioned warnings and 
recommendations for proper use of the product, we recommend paying 
attention to the following warnings: 

• 

DANGER ELECTRIC SHOCK: 

The humidifier includes live electrical 

parts. Disconnect the power supply before accessing internal parts, in 
case of maintenance and during installation.

• 

DANGER WATER LEAKS:

 The humidifier automatically and constantly 

sucks in/drains quantities of water. Malfunctions in the connections or 
humidifier may cause leaks.

WARNING:

• 

Environmental and power supply conditions must conform to the 
values specified on the product rating labels. 

• 

Only qualified personnel who are aware of the necessary precautions 
and able to perform the required operations correctly may install, 
operate or carry out technical service on the product. 

• 

Only water with the characteristics indicated in this manual must be 
used. 

• 

All operations on the product must be carried out according to the 
instructions provided in this manual. Any uses or modifications that are 
not authorised by the manufacturer are considered improper. CAREL 
Industries declines all liability for any such unauthorised use. 

• 

Do not attempt to open the system in ways other than those described 
in this manual.

• 

Observe the standards in force in the place where the humidifier is 
installed.  

• 

Keep the humidifier out of the reach of children and animals. 

• 

Do not install and use the product near objects that may be damaged 
when in contact with water (or condensate). CAREL Industries declines 
all liability for direct or indirect damage following water leaks from the 
humidifier. 

• 

Do not use corrosive chemicals, solvents or aggressive detergents to 
clean the inside and outside parts of the humidifier, unless specifically 
indicated in the user manual.

• 

Do not drop, hit or shake the humidifier, as the inside parts and the 
linings may be irreparably damaged.

CAREL adopts a continuous development policy. Therefore, CAREL 
reserves the right to carry out modifications and improvements to any 
product described in this document without prior notice. The technical 
data in the manual can undergo modifications without forewarning. The 
liability of CAREL in relation to its own product is governed by CAREL 
general contract conditions published on the website www.carel.com 
and/or by specific agreements with clients; in particular, within the limits 
set by the applicable law, in no way will CAREL, its employees or its branch 
offices/affiliates be responsible for any lack of earnings or sales, loss of 
data and information, cost of replacement goods or services, damage to 
objects or persons, work interruptions, or any direct, indirect, accidental, 
patrimonial, coverage, punitive, special or consequential damage in any 
way caused, be they contractual, out-of-contract, or due to negligence 
or other responsibility originating from the installation, use or inability of 
use of the product, even if CAREL or its branch offices/affiliates have been 
warned of the possible damage.

DISPOSAL:

The humidifier consists of metal parts and plastic parts. With reference to 
the European Parliament and Council Directive 2002/96/EC issued on 27 
January 2003 and the related national implementation legislation, please 
note that:

1. 

WEEE cannot be disposed of as municipal waste, said waste must be 
collected separately;

2. 

the public or private waste collection systems defined by local 
legislation must be used. Moreover, the equipment can be returned 
to the distributor at the end of its working life when buying new 
equipment;

3. 

the equipment may contain hazardous substances: the improper use 
or incorrect disposal of such may have negative effects on human 
health and on the environment;

4. 

the symbol (crossed-out wheeley bin) shown on the product or 
on the packaging and on the instruction sheet indicates that the 
equipment has been introduced onto the market after 13 August 
2005 and that it must be disposed of separately;

5. 

in the event of illegal disposal of electrical and electronic waste, the 
penalties are specified by local waste disposal legislation.

Warranty for materials: 

2 years (from the manufacture date, excluding 

consumables).

Certification: 

the quality and safety of CAREL products are guaranteed by 

CAREL’s ISO 9001 certified design.

Summary of Contents for humiFog direct

Page 1: ...I n t e g r a t e d C o n t r o l S o l u t i o n s E n e r g y S a v i n g s NO POWER SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT humiFog direct User manual...

Page 2: ......

Page 3: ...install and use the product near objects that may be damaged when in contact with water or condensate CAREL Industries declines all liability for direct or indirect damage following water leaks from t...

Page 4: ...4 ENG humiFog direct 0300073EN rel 1 0 31 03 2017...

Page 5: ...INTERFACE 19 5 1 Start up 19 5 2 Keypad 19 5 3 Configuration wizard 19 5 4 Main screen 19 5 5 Graphic area 2 Request Probe reading 20 5 6 Graphic area 3 Notification centre 20 5 7 Graphic area 4 Unit...

Page 6: ...6 ENG humiFog direct 0300073EN rel 1 0 31 03 2017...

Page 7: ...a request signal from a probe temperature or humidity or external controller When operation is enabled remote on off and at the same time there is a humidification or cooling request signal the system...

Page 8: ...Fig 1 c The blower units differ based on the number of nozzles the type of nozzles the nozzles are already pre assembled in the factory power supply voltage frequency and the direction of spray front...

Page 9: ...protection valve 11 drain solenoid valve 12 bypass solenoid valve 13 fill SV zone 1 14 drain SV zone 1 15 fill SV zone 2 16 drain SV zone 2 Cabinet electrical parts Ref Description 17 terminal block...

Page 10: ...ered already assembled in cardboard boxes The user is responsible for removing the blower from the packaging removing the side plastic covers so as to make the water and electrical connections and the...

Page 11: ...e for drilling the holes and fastening the brackets Fig 2 b 2 1 2 Floor standing installation For floor standing installation the unit needs to rest on a raised platform so as to allow connection of t...

Page 12: ...ne neutral earth ground must be connected to the three terminals L N GR Fig 2 f Cabinet terminal Power cable L L F line N N W neutral GR GR PE earth Important fit an external power switch on the humid...

Page 13: ...nits M16x1 5 See paragraph 3 3 for details 5 Electrically connect the blower units to the cabinet which supplies power and controls operation of the fans See paragraph 3 4 for details 6 Complete blowe...

Page 14: ...etal support that can support their weight and the vibrations due to the pressurised water To mount the blower unit use the special attachments provided on the unit s metal structure Carel provides ad...

Page 15: ...cal data at the end of the manual To connect power to the blower units connect three suitably sized wires line neutral earth from the terminals on the cabinet shown in the figure to the terminals on t...

Page 16: ...HC controller via inputs 1 IN a 2 GND 3 12 Vdc on terminal M2 The limit probe optional is used for the auxiliary function to reduce humiFog Direct humidification or cooling capacity when approaching a...

Page 17: ...reduction is managed by PWM see paragraph 6 5 The electrical connection is the same as in the previous case shown in Figure 4 D Make sure to configure the humiFog Direct via the screens on the displa...

Page 18: ...request signal relating to the corresponding humiFog Direct zone The production percentage analogue outputs are connected to the following terminals zone 1 outputs 1 and 2 on terminal M8 on the c pHC...

Page 19: ...from the following options ON OFF contact e g humidistat external signal external signal limit humidity probe external signal limit temperature probe main humidity probe main temperature probe main hu...

Page 20: ...off by the user Tab 5 d 5 7 Graphic area 4 Unit status The message contained in this graphic area identifies the current unit status Unit status Description Start Unit status on receiving the first p...

Page 21: ...time of last shutdown dd mm yy h min s Time since last shutdown days hours min QC04 Expansion online Yes No Expansion firmware version QC05 Model Power supply 115 230 V Phases 1 Power supply frequenc...

Page 22: ...y at unit start up and shutdown Db05 Export event log Db06 Export alarm log c Configuration Dc01 Set type of signal from the main humidity probe in zone 1 minimum maximum probe reading probe offset en...

Page 23: ...time bands Index Description Parameter B01 Scheduler Enable time bands Default time bands disabled To configure the humidifier operating time bands for a specific day 24h use screen B02 visible only...

Page 24: ...put M2 1 and the limit probe input M2 5 which will be used as a second probe with the average calculated If using wireless probes maximum of four only a group of main probes can be defined with the av...

Page 25: ...itch P N KITSE08000 that can connect a maximum of eight units 8 Ethernet ports If necessary use several KITSE08000 switches with a cascaded arrangement Main technical specifications of the KITSE08000...

Page 26: ...s of each unit added to the system this value is therefore the maximum effectively available to the Master Slave system Consequently Capacity will always be Maximum capacity In any case the maximum pr...

Page 27: ...unctions Note if a unit goes offline due to a malfunction or shutdown it will temporarily be excluded from the system and when next restarted it may take 15 seconds or more to automatically come onlin...

Page 28: ...ser s address bar With a static IP address with DHCP OFF as by default on screen Dg04 enter the network parameters manually as provided by the local network installer Usually subnet mask and gateway h...

Page 29: ...or Al_MainPrb_2 Active 1 19 Limit probe 2 error Al_LimPrb_2 Active 1 20 Low pressure trasducer error Al_PressByPass Active 1 21 Bypass temperature probe error Al_TempByPass Active 1 22 High pressure t...

Page 30: ...tive R 34 Main probe 2 from wireless error Al_WPrbMain_2 Active R 35 Limit probe 2 from wireless error Al_WPrbLim_2 Active R 36 39 Unit 1 4 alarm Al_NetUnit_1 4 Active R 40 Change oil Al_Maint_50 Acti...

Page 31: ...that can be used P N Model Features Power supply WS01F01M00 SI Probe Temperature humidity for industrial use Battery WS01G01M00 SA probe Room tempera ture humidity Battery WS01AB2M20 Access Point Gat...

Page 32: ...ss drain valve BYP NO valves 24 Vac to close that filling is enabled for a duration suitable for the length of the water line If necessary replace probe HPS Manual Active Shutdown High bypass press AB...

Page 33: ...G0 on terminal J1 Automatic Active Signal T mem write error ALM01 Problem on the electronic controller Reload the default parameters from screen Df06 and reconfigure the unit If the problem persists r...

Page 34: ...in network Only if network function is active Carry out the checks based on the alarm displayed on the unit in question Automatic Active Signal Unit 2 alarm ALN02 Alarm on unit no 2 in network Only i...

Page 35: ...perations that are performed on a one off basis in the event of malfunctions or breakages of certain components The following components are those susceptible to breakage solenoid valves pressure redu...

Page 36: ...ting hours 10 5 Maintenance warning and alarm reset hour counter After 1000 hours of operation humiFog Direct shows a 1000 hour maintenance warning however without shutting down the unit This warning...

Page 37: ...pump kit brass 80 90 l h pump kit brass Valve and gasket kit for pump for all humiFog Direct models Spare oil 8 High pressure gauge scale 0 100 bars radial fitting 1 8 GAS 9 Pump high pressure switch...

Page 38: ...38 ENG humiFog direct 0300073EN rel 1 0 31 03 2017 12 APPENDIX 12 1 Single zone cabinet wiring diagram Fig 12 a...

Page 39: ...39 ENG humiFog direct 0300073EN rel 1 0 31 03 2017 12 2 Two zone cabinet wiring diagram Fig 12 b...

Page 40: ...CCR Short Circuit Current Rating 5 kA 5 kA Minimum cable size required for blower power supply AWG 14 AWG 14 Tab 12 e WATER CIRCUIT SPECIFICATIONS UA040DD 00 UA080DD 00 Required feedwater quality demi...

Page 41: ...obe available available Webserver available available Serial communication via Ethernet and or via RS485 Modbus BACnet Modbus BACnet Tab 12 k 12 3 3 CE version blower datasheet Single blower units for...

Page 42: ...050 AWG 14 with UA050 AWG 12 with UA090 AWG 12 with UA090 Maximum number of blower units connected to one cabinet 12 6 Tab 12 n Double blower units for mounting in centre of corridor UL version DLA04U...

Page 43: ......

Page 44: ...INDUSTRIES Headquarters Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency humiFog direct 0300073EN rel 1 0 31 0...

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