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25

ENG

"humiFog direct" +0300073EN rel. 1.0 - 31.03.2017

7.  MASTER/SLAVE NETWORK OF HUMIDIFIERS   

7.1  Description of the Master/Slave system

To extend humidification capacity in an individual zone, several 
humidifiers can be connected together in a Master/Slave system. For 
example, if humidification request is 160 kg/h, a Master/Slave system can 
be created with two 80 kg/h humiFog Direct units.
A maximum of 3 Slave units can be connected to a Master, meaning a 
total of 4 humidifiers in the same system.
The Master and Slave units are connected using a local Ethernet network, 
and in the case of just two units (one Master and Slave) involves a direct 
connection between the two unit controllers via Ethernet RJ45 Category 
5 cable.

 

 

Master

Slave

Fig. 7.a

If the Master/Slave system comprises three or more units (maximum 4), a 
network switch is required.

 

 

Master

Slave

Slave

Fig. 7.b

The Ethernet port is available on the humidifier’s c.pHC controller:

M2

M9

M8

M1

M5

M6

M12

1

1

2

3

4

5

6

7

8

2

1

1

3 2

3

1

2

2

1

2

1

2

Fig. 7.c

Note

: use Ethernet CAT-5 STP cable, maximum length 100 m. To 

connect the shield, use the earth connector provided on the controller.

7.2  Network switch for Master/Slave 

connection

The Master/Slave connection of more than two units requires the use of 
an industrial grade switch. 
Carel markets a switch (P/N: KITSE08000) that can connect a maximum 
of eight units (8 Ethernet ports). If necessary, use several KITSE08000 
switches with a cascaded arrangement.

Main technical specifications of the KITSE08000 switch:

Number of ports

8

Installation

DIN rail

Operating temperature

-10 to 60°C (14-140°F)

Power supply

12/24/48 VDC

18-30 VAC (47-63Hz)

Current @24VDC

0.13A

Protection

IP30

7.3  Type of Master/Slave system 

installation

The Master/Slave system features one main unit (Master), which manages 
operation of the secondary units (Slaves). The external signal or probe 
connections, depending on the set control type, are made to just one of 
the humidifiers in the system. The unit that the signal is connected to will 
automatically be identified as the Master. Consequently, the Master does 
not need to be especially configured..

 

 

Master

Slave

Slave

sonda principale 

o segnale esterno

While the Master unit is powered on, the system will be able to operate 
even in the event of malfunctions on the Master (alarms, stopped 
production,…), as the unit’s controller will send all the required data to 
the Slaves. Obviously, unless redundancy has been factored into the total 
production capacity, atomised water output in this case will be lower 
than requirements.
If the Master is switched off completely, the Master/Slave system will not 
be able to read the control/probe signals. Consequently, it is suggested 
to connect all the humidifiers in the system (or at least two units) to the 
external signal or fit them with independent probes.

Summary of Contents for humiFog direct

Page 1: ...I n t e g r a t e d C o n t r o l S o l u t i o n s E n e r g y S a v i n g s NO POWER SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT humiFog direct User manual...

Page 2: ......

Page 3: ...install and use the product near objects that may be damaged when in contact with water or condensate CAREL Industries declines all liability for direct or indirect damage following water leaks from t...

Page 4: ...4 ENG humiFog direct 0300073EN rel 1 0 31 03 2017...

Page 5: ...INTERFACE 19 5 1 Start up 19 5 2 Keypad 19 5 3 Configuration wizard 19 5 4 Main screen 19 5 5 Graphic area 2 Request Probe reading 20 5 6 Graphic area 3 Notification centre 20 5 7 Graphic area 4 Unit...

Page 6: ...6 ENG humiFog direct 0300073EN rel 1 0 31 03 2017...

Page 7: ...a request signal from a probe temperature or humidity or external controller When operation is enabled remote on off and at the same time there is a humidification or cooling request signal the system...

Page 8: ...Fig 1 c The blower units differ based on the number of nozzles the type of nozzles the nozzles are already pre assembled in the factory power supply voltage frequency and the direction of spray front...

Page 9: ...protection valve 11 drain solenoid valve 12 bypass solenoid valve 13 fill SV zone 1 14 drain SV zone 1 15 fill SV zone 2 16 drain SV zone 2 Cabinet electrical parts Ref Description 17 terminal block...

Page 10: ...ered already assembled in cardboard boxes The user is responsible for removing the blower from the packaging removing the side plastic covers so as to make the water and electrical connections and the...

Page 11: ...e for drilling the holes and fastening the brackets Fig 2 b 2 1 2 Floor standing installation For floor standing installation the unit needs to rest on a raised platform so as to allow connection of t...

Page 12: ...ne neutral earth ground must be connected to the three terminals L N GR Fig 2 f Cabinet terminal Power cable L L F line N N W neutral GR GR PE earth Important fit an external power switch on the humid...

Page 13: ...nits M16x1 5 See paragraph 3 3 for details 5 Electrically connect the blower units to the cabinet which supplies power and controls operation of the fans See paragraph 3 4 for details 6 Complete blowe...

Page 14: ...etal support that can support their weight and the vibrations due to the pressurised water To mount the blower unit use the special attachments provided on the unit s metal structure Carel provides ad...

Page 15: ...cal data at the end of the manual To connect power to the blower units connect three suitably sized wires line neutral earth from the terminals on the cabinet shown in the figure to the terminals on t...

Page 16: ...HC controller via inputs 1 IN a 2 GND 3 12 Vdc on terminal M2 The limit probe optional is used for the auxiliary function to reduce humiFog Direct humidification or cooling capacity when approaching a...

Page 17: ...reduction is managed by PWM see paragraph 6 5 The electrical connection is the same as in the previous case shown in Figure 4 D Make sure to configure the humiFog Direct via the screens on the displa...

Page 18: ...request signal relating to the corresponding humiFog Direct zone The production percentage analogue outputs are connected to the following terminals zone 1 outputs 1 and 2 on terminal M8 on the c pHC...

Page 19: ...from the following options ON OFF contact e g humidistat external signal external signal limit humidity probe external signal limit temperature probe main humidity probe main temperature probe main hu...

Page 20: ...off by the user Tab 5 d 5 7 Graphic area 4 Unit status The message contained in this graphic area identifies the current unit status Unit status Description Start Unit status on receiving the first p...

Page 21: ...time of last shutdown dd mm yy h min s Time since last shutdown days hours min QC04 Expansion online Yes No Expansion firmware version QC05 Model Power supply 115 230 V Phases 1 Power supply frequenc...

Page 22: ...y at unit start up and shutdown Db05 Export event log Db06 Export alarm log c Configuration Dc01 Set type of signal from the main humidity probe in zone 1 minimum maximum probe reading probe offset en...

Page 23: ...time bands Index Description Parameter B01 Scheduler Enable time bands Default time bands disabled To configure the humidifier operating time bands for a specific day 24h use screen B02 visible only...

Page 24: ...put M2 1 and the limit probe input M2 5 which will be used as a second probe with the average calculated If using wireless probes maximum of four only a group of main probes can be defined with the av...

Page 25: ...itch P N KITSE08000 that can connect a maximum of eight units 8 Ethernet ports If necessary use several KITSE08000 switches with a cascaded arrangement Main technical specifications of the KITSE08000...

Page 26: ...s of each unit added to the system this value is therefore the maximum effectively available to the Master Slave system Consequently Capacity will always be Maximum capacity In any case the maximum pr...

Page 27: ...unctions Note if a unit goes offline due to a malfunction or shutdown it will temporarily be excluded from the system and when next restarted it may take 15 seconds or more to automatically come onlin...

Page 28: ...ser s address bar With a static IP address with DHCP OFF as by default on screen Dg04 enter the network parameters manually as provided by the local network installer Usually subnet mask and gateway h...

Page 29: ...or Al_MainPrb_2 Active 1 19 Limit probe 2 error Al_LimPrb_2 Active 1 20 Low pressure trasducer error Al_PressByPass Active 1 21 Bypass temperature probe error Al_TempByPass Active 1 22 High pressure t...

Page 30: ...tive R 34 Main probe 2 from wireless error Al_WPrbMain_2 Active R 35 Limit probe 2 from wireless error Al_WPrbLim_2 Active R 36 39 Unit 1 4 alarm Al_NetUnit_1 4 Active R 40 Change oil Al_Maint_50 Acti...

Page 31: ...that can be used P N Model Features Power supply WS01F01M00 SI Probe Temperature humidity for industrial use Battery WS01G01M00 SA probe Room tempera ture humidity Battery WS01AB2M20 Access Point Gat...

Page 32: ...ss drain valve BYP NO valves 24 Vac to close that filling is enabled for a duration suitable for the length of the water line If necessary replace probe HPS Manual Active Shutdown High bypass press AB...

Page 33: ...G0 on terminal J1 Automatic Active Signal T mem write error ALM01 Problem on the electronic controller Reload the default parameters from screen Df06 and reconfigure the unit If the problem persists r...

Page 34: ...in network Only if network function is active Carry out the checks based on the alarm displayed on the unit in question Automatic Active Signal Unit 2 alarm ALN02 Alarm on unit no 2 in network Only i...

Page 35: ...perations that are performed on a one off basis in the event of malfunctions or breakages of certain components The following components are those susceptible to breakage solenoid valves pressure redu...

Page 36: ...ting hours 10 5 Maintenance warning and alarm reset hour counter After 1000 hours of operation humiFog Direct shows a 1000 hour maintenance warning however without shutting down the unit This warning...

Page 37: ...pump kit brass 80 90 l h pump kit brass Valve and gasket kit for pump for all humiFog Direct models Spare oil 8 High pressure gauge scale 0 100 bars radial fitting 1 8 GAS 9 Pump high pressure switch...

Page 38: ...38 ENG humiFog direct 0300073EN rel 1 0 31 03 2017 12 APPENDIX 12 1 Single zone cabinet wiring diagram Fig 12 a...

Page 39: ...39 ENG humiFog direct 0300073EN rel 1 0 31 03 2017 12 2 Two zone cabinet wiring diagram Fig 12 b...

Page 40: ...CCR Short Circuit Current Rating 5 kA 5 kA Minimum cable size required for blower power supply AWG 14 AWG 14 Tab 12 e WATER CIRCUIT SPECIFICATIONS UA040DD 00 UA080DD 00 Required feedwater quality demi...

Page 41: ...obe available available Webserver available available Serial communication via Ethernet and or via RS485 Modbus BACnet Modbus BACnet Tab 12 k 12 3 3 CE version blower datasheet Single blower units for...

Page 42: ...050 AWG 14 with UA050 AWG 12 with UA090 AWG 12 with UA090 Maximum number of blower units connected to one cabinet 12 6 Tab 12 n Double blower units for mounting in centre of corridor UL version DLA04U...

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Page 44: ...INDUSTRIES Headquarters Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency humiFog direct 0300073EN rel 1 0 31 0...

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