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36

ENG

"humiFog direct" +0300073EN rel. 1.0 - 31.03.2017

Valves and gaskets are consumables, and wear does not reflect a product 
malfunction.

To replace the gaskets, proceed as follows:

1. 

Disconnect the wiring from the high pressure switch, solenoid valve 
BYP and the NTC probe. 

2. 

Disconnect the pump outlet hose (at the top right). 

3. 

Unscrew the eight hex screws that hold the pump head to the guard.

4. 

Remove the gaskets and replace them with new ones (P/N 
UAKVG01551).

5. 

Tighten the eight hex screws so as to secure the pump head to the 
guard.

6. 

Connect the outlet hose to the pump. 

7. 

Reconnect the pressure switch, solenoid valve and NTC probe   

To replace the valves, proceed as follows:

1. 

Unscrew the three hexagonal caps on the front of the brass pump 
head.  

2. 

Unscrew the three hexagonal caps on the top of the brass pump 
head.

3. 

Replace the six valves with new ones (P/N UAKVG01551). 

4. 

Tighten the six caps removed previously. 

10.4  50 hour oil change warning

The first “oil change required” maintenance warning is shown after 
50 operating hours: this indicates that the oil needs to be changed 
immediately. This warning is typically displayed a few days after the 
systems is first started. Therefore when starting the system, make sure a 
spare can of oil is available for the first oil change, in accordance with the 
procedure described in paragraph “9.3.1 Oil change”.    
The warning can be easily reset by pressing the “Alarm” button on the 
user interface (button at the top left). 

For practical reasons, the warning can also be reset after 40 operating 
hours, entering the “control menu > screen Da10”. The warning cannot be 
reset before 40 operating hours.
 

10.5  Maintenance warning and alarm, reset 

hour counter

After 1000 hours of operation, humiFog Direct shows a “1000 hour 
maintenance” warning, however without shutting down the unit. This 
warning reminds the user to check correct system operation. If the pump 
manages to reach the rated operating pressure of 70 bars, no action 
needs to be taken. 
The warning can be easily reset by pressing the “Alarm” button on the 
user interface (button at the top left). 
The same warning is shown after 2000 operating hours. 

After 3000 operating hours, on the other hand, humiFog Direct shows 
a “3000 hour maintenance” alarm and the unit shuts down. In this case 
is necessary intervene on the unit, changing the oil and replacing the 
gaskets and the valves of the pump (as described in paragraph 9.3.1 and 
9.3.2).   
Will be necessary subsequently reset the alarm in the menu “Control > 
screen Da09” and press subsequently the “Alarm” button  of the display.

If for some reason the gaskets and valves need to be replaced before 
3000 operating hours, the hour counter needs to be reset on screen 
Da09. It is recommended, whenever replacing the gaskets and valves, to 
also change the oil before resetting the hour counter.

10.6  Blower spare parts

6

7

5

4

3

2

ingresso / uscita acqua

Testate singole: 1/4” M16 x 1.5 maschio

Testate doppie: 1/4” M16 x 1.5 femmina

8

1

Fig. 10.b 

No. Description

1 Metal support bracket

2 Centre plastic cover

3 Side plastic covers

4 2 nozzle water manifold, single blower

4 nozzle water manifold, single blower

4 nozzle water manifold, double blower

8 nozzle water manifold, double blower

No. Description

5 Individual nozzle, flow-rate 1.45 l/h @ 70 bars

Individual nozzle, flow-rate 2.8 l/h @ 70 bars

Individual nozzle, flow-rate 4.0 l/h @ 70 bars

6

Power LED

7

Terminal block for wiring

8 CE fan – 230 V 50 Hz

UL fan – 120 V 60 Hz

Tab. 10.b 

Summary of Contents for humiFog direct

Page 1: ...I n t e g r a t e d C o n t r o l S o l u t i o n s E n e r g y S a v i n g s NO POWER SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT humiFog direct User manual...

Page 2: ......

Page 3: ...install and use the product near objects that may be damaged when in contact with water or condensate CAREL Industries declines all liability for direct or indirect damage following water leaks from t...

Page 4: ...4 ENG humiFog direct 0300073EN rel 1 0 31 03 2017...

Page 5: ...INTERFACE 19 5 1 Start up 19 5 2 Keypad 19 5 3 Configuration wizard 19 5 4 Main screen 19 5 5 Graphic area 2 Request Probe reading 20 5 6 Graphic area 3 Notification centre 20 5 7 Graphic area 4 Unit...

Page 6: ...6 ENG humiFog direct 0300073EN rel 1 0 31 03 2017...

Page 7: ...a request signal from a probe temperature or humidity or external controller When operation is enabled remote on off and at the same time there is a humidification or cooling request signal the system...

Page 8: ...Fig 1 c The blower units differ based on the number of nozzles the type of nozzles the nozzles are already pre assembled in the factory power supply voltage frequency and the direction of spray front...

Page 9: ...protection valve 11 drain solenoid valve 12 bypass solenoid valve 13 fill SV zone 1 14 drain SV zone 1 15 fill SV zone 2 16 drain SV zone 2 Cabinet electrical parts Ref Description 17 terminal block...

Page 10: ...ered already assembled in cardboard boxes The user is responsible for removing the blower from the packaging removing the side plastic covers so as to make the water and electrical connections and the...

Page 11: ...e for drilling the holes and fastening the brackets Fig 2 b 2 1 2 Floor standing installation For floor standing installation the unit needs to rest on a raised platform so as to allow connection of t...

Page 12: ...ne neutral earth ground must be connected to the three terminals L N GR Fig 2 f Cabinet terminal Power cable L L F line N N W neutral GR GR PE earth Important fit an external power switch on the humid...

Page 13: ...nits M16x1 5 See paragraph 3 3 for details 5 Electrically connect the blower units to the cabinet which supplies power and controls operation of the fans See paragraph 3 4 for details 6 Complete blowe...

Page 14: ...etal support that can support their weight and the vibrations due to the pressurised water To mount the blower unit use the special attachments provided on the unit s metal structure Carel provides ad...

Page 15: ...cal data at the end of the manual To connect power to the blower units connect three suitably sized wires line neutral earth from the terminals on the cabinet shown in the figure to the terminals on t...

Page 16: ...HC controller via inputs 1 IN a 2 GND 3 12 Vdc on terminal M2 The limit probe optional is used for the auxiliary function to reduce humiFog Direct humidification or cooling capacity when approaching a...

Page 17: ...reduction is managed by PWM see paragraph 6 5 The electrical connection is the same as in the previous case shown in Figure 4 D Make sure to configure the humiFog Direct via the screens on the displa...

Page 18: ...request signal relating to the corresponding humiFog Direct zone The production percentage analogue outputs are connected to the following terminals zone 1 outputs 1 and 2 on terminal M8 on the c pHC...

Page 19: ...from the following options ON OFF contact e g humidistat external signal external signal limit humidity probe external signal limit temperature probe main humidity probe main temperature probe main hu...

Page 20: ...off by the user Tab 5 d 5 7 Graphic area 4 Unit status The message contained in this graphic area identifies the current unit status Unit status Description Start Unit status on receiving the first p...

Page 21: ...time of last shutdown dd mm yy h min s Time since last shutdown days hours min QC04 Expansion online Yes No Expansion firmware version QC05 Model Power supply 115 230 V Phases 1 Power supply frequenc...

Page 22: ...y at unit start up and shutdown Db05 Export event log Db06 Export alarm log c Configuration Dc01 Set type of signal from the main humidity probe in zone 1 minimum maximum probe reading probe offset en...

Page 23: ...time bands Index Description Parameter B01 Scheduler Enable time bands Default time bands disabled To configure the humidifier operating time bands for a specific day 24h use screen B02 visible only...

Page 24: ...put M2 1 and the limit probe input M2 5 which will be used as a second probe with the average calculated If using wireless probes maximum of four only a group of main probes can be defined with the av...

Page 25: ...itch P N KITSE08000 that can connect a maximum of eight units 8 Ethernet ports If necessary use several KITSE08000 switches with a cascaded arrangement Main technical specifications of the KITSE08000...

Page 26: ...s of each unit added to the system this value is therefore the maximum effectively available to the Master Slave system Consequently Capacity will always be Maximum capacity In any case the maximum pr...

Page 27: ...unctions Note if a unit goes offline due to a malfunction or shutdown it will temporarily be excluded from the system and when next restarted it may take 15 seconds or more to automatically come onlin...

Page 28: ...ser s address bar With a static IP address with DHCP OFF as by default on screen Dg04 enter the network parameters manually as provided by the local network installer Usually subnet mask and gateway h...

Page 29: ...or Al_MainPrb_2 Active 1 19 Limit probe 2 error Al_LimPrb_2 Active 1 20 Low pressure trasducer error Al_PressByPass Active 1 21 Bypass temperature probe error Al_TempByPass Active 1 22 High pressure t...

Page 30: ...tive R 34 Main probe 2 from wireless error Al_WPrbMain_2 Active R 35 Limit probe 2 from wireless error Al_WPrbLim_2 Active R 36 39 Unit 1 4 alarm Al_NetUnit_1 4 Active R 40 Change oil Al_Maint_50 Acti...

Page 31: ...that can be used P N Model Features Power supply WS01F01M00 SI Probe Temperature humidity for industrial use Battery WS01G01M00 SA probe Room tempera ture humidity Battery WS01AB2M20 Access Point Gat...

Page 32: ...ss drain valve BYP NO valves 24 Vac to close that filling is enabled for a duration suitable for the length of the water line If necessary replace probe HPS Manual Active Shutdown High bypass press AB...

Page 33: ...G0 on terminal J1 Automatic Active Signal T mem write error ALM01 Problem on the electronic controller Reload the default parameters from screen Df06 and reconfigure the unit If the problem persists r...

Page 34: ...in network Only if network function is active Carry out the checks based on the alarm displayed on the unit in question Automatic Active Signal Unit 2 alarm ALN02 Alarm on unit no 2 in network Only i...

Page 35: ...perations that are performed on a one off basis in the event of malfunctions or breakages of certain components The following components are those susceptible to breakage solenoid valves pressure redu...

Page 36: ...ting hours 10 5 Maintenance warning and alarm reset hour counter After 1000 hours of operation humiFog Direct shows a 1000 hour maintenance warning however without shutting down the unit This warning...

Page 37: ...pump kit brass 80 90 l h pump kit brass Valve and gasket kit for pump for all humiFog Direct models Spare oil 8 High pressure gauge scale 0 100 bars radial fitting 1 8 GAS 9 Pump high pressure switch...

Page 38: ...38 ENG humiFog direct 0300073EN rel 1 0 31 03 2017 12 APPENDIX 12 1 Single zone cabinet wiring diagram Fig 12 a...

Page 39: ...39 ENG humiFog direct 0300073EN rel 1 0 31 03 2017 12 2 Two zone cabinet wiring diagram Fig 12 b...

Page 40: ...CCR Short Circuit Current Rating 5 kA 5 kA Minimum cable size required for blower power supply AWG 14 AWG 14 Tab 12 e WATER CIRCUIT SPECIFICATIONS UA040DD 00 UA080DD 00 Required feedwater quality demi...

Page 41: ...obe available available Webserver available available Serial communication via Ethernet and or via RS485 Modbus BACnet Modbus BACnet Tab 12 k 12 3 3 CE version blower datasheet Single blower units for...

Page 42: ...050 AWG 14 with UA050 AWG 12 with UA090 AWG 12 with UA090 Maximum number of blower units connected to one cabinet 12 6 Tab 12 n Double blower units for mounting in centre of corridor UL version DLA04U...

Page 43: ......

Page 44: ...INDUSTRIES Headquarters Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency humiFog direct 0300073EN rel 1 0 31 0...

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