Carel EVD4 User Manual Download Page 4

4

We wish to save you time and money!
We can assure you that the thorough reading 
of this manual will guarantee correct  
installation and safe use of the product  
described.

INFORMATION FOR USERS ON THE CORRECT HANDLING OF WASTE ELECTRICAL AND ELECTRONIC 
EQUIPMENT (WEEE)

In reference to European Community directive 2002/96/EC issued on 27 January 2003 and the related 
national legislation, please note that:
1.  WEEE cannot be disposed of as municipal waste and such waste must be collected and disposed of  
 separately;
2.  the public or private waste collection systems defi ned by local legislation must be used. In addition,  
  the equipment can be returned to the distributor at the end of its working life when buying new  
 equipment.
3.  the equipment may contain hazardous substances: the improper use or incorrect disposal of such  
  may have negative effects on human health and on the environment;
4.  the symbol (crossed-out wheeled bin) shown on the product or on the packaging and on the   
  instruction sheet indicates that the equipment has been introduced onto the market after 13 August  
  2005 and that it must be disposed of separately;
5.  in the event of illegal disposal of electrical and electronic waste, the penalties are specifi ed by local  
  waste disposal legislation.

IMPORTANT WARNINGS

CAREL bases the development of its products on several years’ experience in the HVAC fi eld, on 
continuous investment in technological innovation of the product, on rigorous quality procedures and 
processes with in-circuit and function tests on 100% of its production, on the most innovative production 
technologies available on the market. CAREL and its branch offi ces/affi liates do not guarantee, in any 
case, that all the aspects of the product and the software included in the product will respond to the 
demands of the fi nal application, even if the product is built according to state-of-the-art techniques.  
The client (builder, developer or installer of the fi nal equipment) assumes every responsibility and risk 
relating to the confi guration of the product in order to reach the expected results in relation to the  
specifi c fi nal installation and/or equipment. CAREL in this case, through specifi c agreements, can  
intervene as consultant for the positive result of the fi nal start-up machine/application, but in no case  
can it be held responsible for the positive working of the fi nal equipment/apparatus.
The CAREL product is a state-of-the-art product, whose operation is specifi ed in the technical  

 

documentation supplied with the product or can be downloaded, even prior to purchase, from the 
website www.carel.com.
Each CAREL product, in relation to its advanced technological level, needs a phase of defi nition/
confi guration / programming / commissioning so that it can function at its best for the specifi c 
application. The lack of such phase of study, as indicated in the manual, can cause the fi nal product to 
malfunction of which CAREL can not be held responsible.
Only qualifi ed personnel can install or carry out technical assistance interventions on the product.
The fi nal client must use the product only in the manner described in the documentation related to the 
product itself. 
Without excluding proper compliance with further warnings present in the manual, it is stressed that in 
any case it is necessary, for each Product of CAREL:
•  To avoid getting the electrical circuits wet. Rain, humidity and all types of liquids or condensation  
  contain corrosive mineral substances that can damage the electrical circuits. In any case, the product  
  should be used and stored in environments that respect the range of temperature and humidity  
  specifi ed in the manual. 
•  Do not install the device in a particularly hot environment. Temperatures that are too high can   
  shorten the duration of the electronic devices, damaging them and distorting or melting the parts in  
  plastic. In any case, the product should be used and stored in environments that respect the range of  
  temperature and humidity specifi ed in the manual. 
•  Do not try to open the device in any way different than that indicated in the manual.
•  Do not drop, hit or shake the device, because the internal circuits and mechanisms could suffer  
 irreparable 

damage.

•  Do not use corrosive chemical products, aggressive solvents or detergents to clean the device.
•  Do not use the product in application environments different than those specifi ed in the technical manual.
All the above reported suggestions are valid also for the control, serial unit, programming key or never-
theless for any other accessory in the product portfolio of CAREL. CAREL adopts a policy of continuous 
development. Therefore, CAREL reserves the right to carry out modifi cations and improvements on any 
product described in the present document without prior notice. The technical data in the manual can 
undergo modifi cations without obligation to notice. The liability of CAREL in relation to its own product 
is regulated by CAREL’s general contract conditions edited on the website www.carel.com and/or by 
specifi c agreements with clients; in particular, within the criteria consented by the applicable norm, in no 
way will CAREL, its employees or its branch offi ces/affi liates be responsible for possible lack of earnings 
or sales, loss of data and information, cost of substitute goods or services, damage to things or persons, 
work interruptions, or possible direct, indirect, incidental, patrimonial, of coverage, punitive, special or 
consequential in any way caused damages, be they contractual, out-of-contract, or due to negligence or 
other responsibility originating from the installation, use or inability of use of the product, even if CAREL 
or its branch offi ces/affi liates have been warned of the possibility of damage.

Summary of Contents for EVD4

Page 1: ...EVD4 Driver for electronic expansion valve User manual...

Page 2: ......

Page 3: ...User manual...

Page 4: ...n at its best for the specific application The lack of such phase of study as indicated in the manual can cause the final product to malfunction of which CAREL can not be held responsible Only qualifi...

Page 5: ...er EVD000 40 and EVD000 43 17 3 4 Application with pCO EVD000041 and EVD000044 via pLAN 19 3 5 Application with supervisor EVD000 42 and EVD000 45 via RS485 22 3 6 Application with Modbus protocoll EV...

Page 6: ...6...

Page 7: ...d step up transformer for backup power supply EVBAT00300 System made up of EVBAT00200 12 V 1 2 Ah battery cable and connectors EVBATBOX10 Metal battery case CVSTDUTTL0 USB converter to connect a PC to...

Page 8: ...troller The converter can power the logical section of the EVD4 but not the expansion valve and therefore this can be configured from the PC without having to connect the instrument to the 24 Vac powe...

Page 9: ...sed as power supply to the ratiometric probes S1 Analogue input for ratiometric probe or NTC low temperature probe S2 Analogue input for ratiometric probe NTC high temperature probe or Pt1000 S3 Analo...

Page 10: ...r cable Fig 2 8 Connect the USB cable to the PC if the EVD4 is not powered by the 24 Vac line it will take its power supply from the serial converter Once the supervisor has been connected start an ap...

Page 11: ...roller with a different communication protocol e g EVD000 40 with pCO via pLAN and is then connected to a unit with the same protocol e g EVD000 40 with pCO or C2 via tLAN the first time that the EVD4...

Page 12: ...ttenuation coefficient with change in capacity SHeat dead zone dead zone for PID control Derivative time PID derivative time Low SHeat int time integral time for low superheat control LOP integral tim...

Page 13: ...tatus LOP status active when in minimum evaporation pressure control status High Tc status active when in high condensing temperature control status alarm Eeprom error active following an EEPROM memor...

Page 14: ...applications In the standard application the EVD4 read and write parameters are organised into three groups accessible from a pCO terminal input output maintenance and manufacturer The SYSTEM SET leve...

Page 15: ...de temperature at minimum operating pressure MOP in CH mode Heat Mode temperature at minimum operating pressure LOP in HP mode Defr Mode temperature at minimum operating pressure LOP in DF mode MOP Co...

Page 16: ...offset S2 correction of the lower limit of S2 Probes offset S3 correction of the lower limit of S3 ADVANCED SETTINGS SPECIAL TOOLS Not available ALARMS for driver X Parameter name Description alarm pr...

Page 17: ...ed to start operation Secondary parameters required for optimum operation Advanced parameters WRITE Parameter name Description Mode dependent parameters Fig 9 Calibr S4 gain mA current gain on channel...

Page 18: ...re described in 3 3 3 as follows Power up the EVD4 from the mains or via converter Connect EVD4 to the PC via the converter Set S4 probe type 5 configuration of input S4 as 4 to 20 mA or 6 0 to 10 V C...

Page 19: ...led in the system Selecting the type of driver and enabling any advanced functions will allow access to specific fields masks in this or other menus The AUTO SETUP level of parameters must also be com...

Page 20: ...tegral time integral time for superheat control in CH mode CH Low Superheat low superheat value in CH mode heat mode adjust HP Circuit EEV Ratio percentage of the maximum capacity managed by the valve...

Page 21: ...om the probe alarm Eeprom error active following an EEPROM memory error alarm MOP timeout active in conditions with excessive evaporation pressure alarm LOP timeout active in conditions with insuffici...

Page 22: ...Prop gain PID proportional factor CH Integral time integral time for superheat control Advanced I SH dead zone dead zone for PID control Derivative time PID derivative time CH Low Superheat low superh...

Page 23: ...cient evaporation pressure EEV not closed active due to failed valve closing Low SH status active when in low superheat control status MOP status active when in maximum evaporation pressure control st...

Page 24: ...erheat control LOP integral time integral time for low evaporation pressure LOP control MOP integral time integral time for high evaporation pressure MOP control Alarms del Low SH low superheat alarm...

Page 25: ...p pendix I Installing and using the EVD4 UI program within the envisaged range Values from 248 to 255 are reserved If set to one of these values or 0 the FW sets the default value without modifying th...

Page 26: ...OGUE R ONLY REGISTER 50 to 86 ANALOGUE R W REGISTER 128 to 150 INTEGER R ONLY REGISTER 163 to 231 INTEGER R W COIL 1 to 20 DIGITAL R ONLY COIL 51 to 84 DIGITAL R W The correspondence between the Carel...

Page 27: ...I R W 8 REGISTER R W 170 I R W 9 REGISTER R W 171 I R W 10 REGISTER R W 172 I R W 11 REGISTER R W 173 I R W 13 REGISTER R W 174 I R W 14 REGISTER R W 175 I R W 16 REGISTER R W 176 I R W 17 REGISTER R...

Page 28: ...OIL R 12 D R 46 COIL R 13 D R 47 COIL R 14 D R 49 COIL R 15 D R 50 COIL R 16 D R 51 COIL R 17 D R 52 COIL R 18 D R 53 COIL R 19 D R 64 COIL R 20 D R W 1 COIL R W 51 D R W 2 COIL R W 52 D R W 3 COIL R...

Page 29: ...uired configuration The interface configuration for the positioner function is shown in Fig 3 21 and is activated by making the EVD4_UI stand alone connection as described in APPENDIX I INSTALLING AND...

Page 30: ...y if the optional EVBAT00200 300 module is installed power supply is guaranteed to the controller for the time required to close the valve Inputs and outputs Analogue inputs input type CAREL code S1 S...

Page 31: ...verage value observed if the swing stops re enable automatic operation and set less reactive parameters decrease the proportional factor increase the integral time Bubbles of air can be seen in the li...

Page 32: ...requires write access to the configuration files Open the IN EVD400UI INI file from the path where EVD4_UI exe is located and make sure that the Paddr parameter is set to 1 Start the EVD4_UI program...

Page 33: ...n Meaningoftheredorgreenrectangle GREEN FALSEorOFFor0orDISABLED inrelationtothemeaningofthereferenceparameter RED TRUEorONor1orENABLED inrelationtothemeaningofthereferenceparameter if the checkbox is...

Page 34: ...essure LOP alarm delay This is the time that passes from when the superheat temperature is continuously less than the value set for LOP cool mode or LOP Defr Mode or LOP Heat Mode to when the user wan...

Page 35: ...arameters and the auxiliary Driver protectors considering the control characteristics of the various types of system 1 Reciprocating 2 Screw 3 Scroll 4 Flooded cabinet 5 Cabinet Cond probe press A 12...

Page 36: ...ment 1 ratiometric pressure 2 NTC 103AT 10000 ohm at 25 C 3 NTC IHS 50000 ohm at 25 C 4 Pt1000 EVD type model of EVD used Model of EVD used from pCO EVD version H W I 100 0 0 0 driver hardware version...

Page 37: ...22 30 30 30 minimum control steps Position below which the valve is considered closed This parameter is only used during repositioning see CH Circuit EEV Ratio MODE I 16 0 0 0 READ ONLY received from...

Page 38: ...ut S1 4 5 V S1 probe limits Min I 41 1 1 1 zero scale for pressure sensor on input S1 Pressure value corresponding to the minimum of ratiometric output S1 0 5 V S2 Pt1000 calib I 68 0 0 0 calibration...

Page 39: ...s not completely closed and attempts to close it by performing Maximum steps 128 steps every second until the SH reaches coherent values The procedure is stopped if the condition persists for Maximum...

Page 40: ...patibility with the chosen refrigerant The following values are recommended as a reference and starting point for the configuration of the EVD400 and the PID control The users can then check whether o...

Page 41: ...dt Ti oppure u t K e t 1 e t dt Td de t dt This means that the control is calculated as the sum of three contributions P or proportional action Ke t k proportional gain I or integral action Ti K e t d...

Page 42: ...is Kp 100 BP In the first diagram in Fig 3 Bp 50 hence Kp 2 while in the second BP 10 and thus Kp 10 The proportional action of the PID controllers is set by the operator as the proportional band cha...

Page 43: ...alue of the derivative time Tp decreases swings however there may be fluctuations around the set point The derivative action makes the control depend on the future of the error that is on the directio...

Page 44: ...44...

Page 45: ..._________________________________________________________ _______________________________________________________________________________________ ______________________________________________________...

Page 46: ..._________________________________________________________ _______________________________________________________________________________________ ______________________________________________________...

Page 47: ......

Page 48: ...CAREL S p A Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency 030220227 rel 2 1 12 06 2008...

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