Carel EVD4 User Manual Download Page 30

30

G Vbat DI1 S4V S3

S2

S1

G0 GND DI2 S4I Vr1 Vr2 OC

NT

C -5

0T1

05 °C

S3

Temperature

NTC*WF*

Digital input

DI1

GND

GND

DI1

ratio

OUT

Vr1

Ratiometric

pressure SPKT*R*

GND

P

S1

MOLEX

®

 Mini-Fit 538-39-01-2140

G Vbat DI1 S4V S3

S2

S1

G0 GND DI2 S4I Vr1 Vr2 OC

NT

C 0T1

50 °C

S2

NTC*HT*

GND

GND

PT1

000

S2

TSQ*

NT

C -5

0T1

05 °C

S1

NTC*WF*

GND

DI2

DI1

GND

GND

4…2

0 mA

S4I

0…1

0 V

S4V

+

GND

10

 mA ma

x

10

 Vdc ma

x

OC

+

GND

GND

DI2

or

Vr2 S2

S3

or

ratio

OUT

SPKT*R*

GND

P

Fig. 4.1

Fig. 4.2

ENGL

ISH

EVD

4

 +030220227 - rel. 2.1 - 12.06.2008 

4. TECHNICAL AND CONSTRUCTIONAL SPECIFICATIONS

Installation and storage specifi cations

Operating conditions

-10T60°C, < 90% RH non-condensing

Storage conditions

-20T70°C, < 90% RH non-condensing

Index of protection

IP20

Wire cross-section

0.5 to 2.5 mm

2

Dimensions

70 x 110 x 60

PTI of insulating materials

250 V

Protection against electric shock

to be integrated into class I and/or II equipment

Degree of environmental pollution

normal

Resistance to heat and fi re

category D

Immunity against voltage surges

category 1

Surface temperature limits

as per the operating conditions

Assembly

on DIN rail

Case width

4 modules

Disposal 

the module is made up of metal and plastic parts. These must be 
disposed of according to the waste disposal local legislation in force

Motor control

The controller works with two-pole stepper motors (Fig. 1). It works with a theoretical sinusoidal wave-
form, in micro-steps and with speeds from 5 to 1000 steps; the current and the control speed effectively 
achievable depend on the resistance and the inductance of the motor windings used. If the driver is 
connected to a pCO, it receives all the individual operating parameters for the motor from the pCO 
controller, if, on the other hand, it is used in stand-alone mode or with the microchiller controller, only 
one parameter needs to be set, taken from Table 5, according to the model of motor used (see Table 5). 
The controller can manage motors with maximum positions of up to 32000 steps. For connection use 
4-wire shielded cables, AWG18/22, max. length 9.5 m. The shield should be connected to the closest 
possible earth point in the panel.

Power supply

Power supply: 20 to 28 Vac or 20 to 30 Vdc 50/60 Hz to be protected by external 0.8 A fuse, type T.  
Use a class II safety transformer rated to at least 20 VA. Average current input at 24 Vac: 60 mA with the 
motor not operating (control logic only); 240 mA with CAREL motor operating (240 mA peak at 18 

Ω

).

Emergency power supply: if the optional EVBAT00200/300 module is installed, power supply is  
guaranteed to the controller for the time required to close the valve.

Inputs and outputs 
Analogue inputs (*)

input

type

CAREL code

S1-S3:

NTC (-50T105 °C)

NTC*WF*

Raziom. (0,5…4,5 Vdc)

SPKT*R*

S2:

NTC (0T150 °C)

NTC*HT*

Raziom. (0,5…4,5 Vdc)

SPKT*R*

Pt1000

TSQ*

S4: 

current at 100 

Ω

4…20 mA

voltage at 1 k

Ω

0…10 V

Digital inputs ID1 and ID2: controlled by voltage-free contact or transistor, have a no-load voltage of 5 V and 
deliver 5 mA short-circuited.
Digital output OC: open-collector transistor; max no-load voltage 10 V, max current 10 mA.
Relay output: normally open contact; 5 A 250 Vac resistive load; 2 A 250 Vac, inductive load (PF= 0.4).

(*) WARNING! 

All analogue inputs except for S4 V, the digital I/O and the serial port (not optically-

isolated) refer to the GND earth, (Fig. 3) and consequently the even temporary application of voltages 
higher than ±5 V to these connectors may cause irreversible damage to the controller. Input S4 V can 
tolerate voltages up to 30 V. As GND is the common earth for all the inputs, this should be replicated 
on the terminal block with low-resistance connections for each input used. The GNX earth for the serial 
connection is electrically connected to the GND earth. The product complies with Directive 89/336/EEC 
(EMC). Contact CAREL if specifi c disturbance occurs in the confi guration used. If the connection to the 
motor is made  using a shielded cable, the cable shield and the channel marked by the earth symbol on  
the 6-pin connector must be earthed as near as possible to the EVD400.

Valve table

Model

Step min Step max

Step close

Step/s speed mA pk mA hold % duty

0

CAREL E2V*

50

480

500

100 

450 

100 

30

1

Sporlan SEI 0.5-20

100

1596

3600

200

200

50

70

2

Sporlan SEI 30

200

3193

3600

200

200

50

70

3

Sporlan SEH 50-250

400

6386

7500

200

200

50

70

4

Alco EX5-EX6

100

750

750

450

400

100

70

5

Alco EX7

250

1600

1600

330

750

250

70

6

Alco EX8 330 step/s

250

2600

2600

330

800

500

70

7

Alco EX8 500 step/s

250

2600

2600

500

800

500

70

8

Danfoss ETS-25/50

200

2625

2700

120

140

75

70

9

Danfoss ETS-100

300

3530

3600

120

140

75

70

10

CAREL E2V*P

50

380

400

100

450

100

30

11

Danfoss ETS-250/400 350

3810

3900

120

140

75

70

Table of refrigerants (consult the electronic expansion valve technical documentation to check 
the complete valve-driver system compatibility with the chosen refrigerant)

n° “R” number operating temperature

“R” number

operating temperature

1

R22

-40T60

7

R290

-50T96

2

R134a

-40T60

8

R600

-50T90

3

R404a

-40T60

9

R600a

-50T90

4

R407c

-40T60

10

R717

-60T70

5

R410a

-40T60

11

R744

-50T31

6

R507c

-40T60

12

R728

-201T-145

13

R1270

-60T90

Probe connections (Default)

Other connections

Summary of Contents for EVD4

Page 1: ...EVD4 Driver for electronic expansion valve User manual...

Page 2: ......

Page 3: ...User manual...

Page 4: ...n at its best for the specific application The lack of such phase of study as indicated in the manual can cause the final product to malfunction of which CAREL can not be held responsible Only qualifi...

Page 5: ...er EVD000 40 and EVD000 43 17 3 4 Application with pCO EVD000041 and EVD000044 via pLAN 19 3 5 Application with supervisor EVD000 42 and EVD000 45 via RS485 22 3 6 Application with Modbus protocoll EV...

Page 6: ...6...

Page 7: ...d step up transformer for backup power supply EVBAT00300 System made up of EVBAT00200 12 V 1 2 Ah battery cable and connectors EVBATBOX10 Metal battery case CVSTDUTTL0 USB converter to connect a PC to...

Page 8: ...troller The converter can power the logical section of the EVD4 but not the expansion valve and therefore this can be configured from the PC without having to connect the instrument to the 24 Vac powe...

Page 9: ...sed as power supply to the ratiometric probes S1 Analogue input for ratiometric probe or NTC low temperature probe S2 Analogue input for ratiometric probe NTC high temperature probe or Pt1000 S3 Analo...

Page 10: ...r cable Fig 2 8 Connect the USB cable to the PC if the EVD4 is not powered by the 24 Vac line it will take its power supply from the serial converter Once the supervisor has been connected start an ap...

Page 11: ...roller with a different communication protocol e g EVD000 40 with pCO via pLAN and is then connected to a unit with the same protocol e g EVD000 40 with pCO or C2 via tLAN the first time that the EVD4...

Page 12: ...ttenuation coefficient with change in capacity SHeat dead zone dead zone for PID control Derivative time PID derivative time Low SHeat int time integral time for low superheat control LOP integral tim...

Page 13: ...tatus LOP status active when in minimum evaporation pressure control status High Tc status active when in high condensing temperature control status alarm Eeprom error active following an EEPROM memor...

Page 14: ...applications In the standard application the EVD4 read and write parameters are organised into three groups accessible from a pCO terminal input output maintenance and manufacturer The SYSTEM SET leve...

Page 15: ...de temperature at minimum operating pressure MOP in CH mode Heat Mode temperature at minimum operating pressure LOP in HP mode Defr Mode temperature at minimum operating pressure LOP in DF mode MOP Co...

Page 16: ...offset S2 correction of the lower limit of S2 Probes offset S3 correction of the lower limit of S3 ADVANCED SETTINGS SPECIAL TOOLS Not available ALARMS for driver X Parameter name Description alarm pr...

Page 17: ...ed to start operation Secondary parameters required for optimum operation Advanced parameters WRITE Parameter name Description Mode dependent parameters Fig 9 Calibr S4 gain mA current gain on channel...

Page 18: ...re described in 3 3 3 as follows Power up the EVD4 from the mains or via converter Connect EVD4 to the PC via the converter Set S4 probe type 5 configuration of input S4 as 4 to 20 mA or 6 0 to 10 V C...

Page 19: ...led in the system Selecting the type of driver and enabling any advanced functions will allow access to specific fields masks in this or other menus The AUTO SETUP level of parameters must also be com...

Page 20: ...tegral time integral time for superheat control in CH mode CH Low Superheat low superheat value in CH mode heat mode adjust HP Circuit EEV Ratio percentage of the maximum capacity managed by the valve...

Page 21: ...om the probe alarm Eeprom error active following an EEPROM memory error alarm MOP timeout active in conditions with excessive evaporation pressure alarm LOP timeout active in conditions with insuffici...

Page 22: ...Prop gain PID proportional factor CH Integral time integral time for superheat control Advanced I SH dead zone dead zone for PID control Derivative time PID derivative time CH Low Superheat low superh...

Page 23: ...cient evaporation pressure EEV not closed active due to failed valve closing Low SH status active when in low superheat control status MOP status active when in maximum evaporation pressure control st...

Page 24: ...erheat control LOP integral time integral time for low evaporation pressure LOP control MOP integral time integral time for high evaporation pressure MOP control Alarms del Low SH low superheat alarm...

Page 25: ...p pendix I Installing and using the EVD4 UI program within the envisaged range Values from 248 to 255 are reserved If set to one of these values or 0 the FW sets the default value without modifying th...

Page 26: ...OGUE R ONLY REGISTER 50 to 86 ANALOGUE R W REGISTER 128 to 150 INTEGER R ONLY REGISTER 163 to 231 INTEGER R W COIL 1 to 20 DIGITAL R ONLY COIL 51 to 84 DIGITAL R W The correspondence between the Carel...

Page 27: ...I R W 8 REGISTER R W 170 I R W 9 REGISTER R W 171 I R W 10 REGISTER R W 172 I R W 11 REGISTER R W 173 I R W 13 REGISTER R W 174 I R W 14 REGISTER R W 175 I R W 16 REGISTER R W 176 I R W 17 REGISTER R...

Page 28: ...OIL R 12 D R 46 COIL R 13 D R 47 COIL R 14 D R 49 COIL R 15 D R 50 COIL R 16 D R 51 COIL R 17 D R 52 COIL R 18 D R 53 COIL R 19 D R 64 COIL R 20 D R W 1 COIL R W 51 D R W 2 COIL R W 52 D R W 3 COIL R...

Page 29: ...uired configuration The interface configuration for the positioner function is shown in Fig 3 21 and is activated by making the EVD4_UI stand alone connection as described in APPENDIX I INSTALLING AND...

Page 30: ...y if the optional EVBAT00200 300 module is installed power supply is guaranteed to the controller for the time required to close the valve Inputs and outputs Analogue inputs input type CAREL code S1 S...

Page 31: ...verage value observed if the swing stops re enable automatic operation and set less reactive parameters decrease the proportional factor increase the integral time Bubbles of air can be seen in the li...

Page 32: ...requires write access to the configuration files Open the IN EVD400UI INI file from the path where EVD4_UI exe is located and make sure that the Paddr parameter is set to 1 Start the EVD4_UI program...

Page 33: ...n Meaningoftheredorgreenrectangle GREEN FALSEorOFFor0orDISABLED inrelationtothemeaningofthereferenceparameter RED TRUEorONor1orENABLED inrelationtothemeaningofthereferenceparameter if the checkbox is...

Page 34: ...essure LOP alarm delay This is the time that passes from when the superheat temperature is continuously less than the value set for LOP cool mode or LOP Defr Mode or LOP Heat Mode to when the user wan...

Page 35: ...arameters and the auxiliary Driver protectors considering the control characteristics of the various types of system 1 Reciprocating 2 Screw 3 Scroll 4 Flooded cabinet 5 Cabinet Cond probe press A 12...

Page 36: ...ment 1 ratiometric pressure 2 NTC 103AT 10000 ohm at 25 C 3 NTC IHS 50000 ohm at 25 C 4 Pt1000 EVD type model of EVD used Model of EVD used from pCO EVD version H W I 100 0 0 0 driver hardware version...

Page 37: ...22 30 30 30 minimum control steps Position below which the valve is considered closed This parameter is only used during repositioning see CH Circuit EEV Ratio MODE I 16 0 0 0 READ ONLY received from...

Page 38: ...ut S1 4 5 V S1 probe limits Min I 41 1 1 1 zero scale for pressure sensor on input S1 Pressure value corresponding to the minimum of ratiometric output S1 0 5 V S2 Pt1000 calib I 68 0 0 0 calibration...

Page 39: ...s not completely closed and attempts to close it by performing Maximum steps 128 steps every second until the SH reaches coherent values The procedure is stopped if the condition persists for Maximum...

Page 40: ...patibility with the chosen refrigerant The following values are recommended as a reference and starting point for the configuration of the EVD400 and the PID control The users can then check whether o...

Page 41: ...dt Ti oppure u t K e t 1 e t dt Td de t dt This means that the control is calculated as the sum of three contributions P or proportional action Ke t k proportional gain I or integral action Ti K e t d...

Page 42: ...is Kp 100 BP In the first diagram in Fig 3 Bp 50 hence Kp 2 while in the second BP 10 and thus Kp 10 The proportional action of the PID controllers is set by the operator as the proportional band cha...

Page 43: ...alue of the derivative time Tp decreases swings however there may be fluctuations around the set point The derivative action makes the control depend on the future of the error that is on the directio...

Page 44: ...44...

Page 45: ..._________________________________________________________ _______________________________________________________________________________________ ______________________________________________________...

Page 46: ..._________________________________________________________ _______________________________________________________________________________________ ______________________________________________________...

Page 47: ......

Page 48: ...CAREL S p A Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency 030220227 rel 2 1 12 06 2008...

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