Carel EVD4 User Manual Download Page 35

35

ENGL

ISH

EVD

4

 +030220227 - rel. 2.1 - 12.06.2008 

Capacity control

EVD

4

 macroblock parameter that defi nes 

the type of compressor control

“According to the type of compressor control selected, the macroblock calculates the 
proportional factor, which will be entered indiscriminately for the parameters CH-
Proportional gain, HP-Proportional gain and DF-Proportional gain. Multiple choice:
- “”none or stages”” if the compressor is without capacity control or with step control
- “”continuous slow”” for screw compressors with slider control
- “”continuous fast”” for compressors with inverter control”

„

CH-Circuit/EEV 
Ratio

I

20

percentage of the maximum capacity 
managed by the valve

This is the ratio between the maximum cooling capacity delivered by the valve and 
the maximum in the circuit, in cooling or CH mode, if managed. Used to pre-position 
the valve when starting and/or changing capacity (if possible), sent by the pCO or 
µC

2

 controller (e.g. if the ratio is 40% and if the capacity of the system changes to 

1/2 of the current level, the pCO or µC

2

 tells the driver to preposition the valve at half 

of 40%, that is, equal to 20% of the total capacity of the valve, minus the Dynamic 
proportional gain factor), once the driver has completed pre-positioning, independent 
SH control will commence

„

CH-Integral time

A

28

30

30

80

integral time for superheat control

This is the time of the PID integration action, increasing the value the SH reaches 
the set point more slowly but avoids excessive swings. This depends on the type of 
evaporator and the inertia of the circuit. If HP and DF modes are also available, this 
refers to control in CH mode

†

CH-Low Superheat A

43

2,5

2,5

6

low superheat value

This is the minimum SH value below which the system activates the Alarm Low Supe-
rheat after the Alarms delay Low SH. This is used to avoid an excessively low pressure 
difference between the condenser and evaporator circuits, which may cause liquid at 
the compressor intake. If HP and DF modes are also available, this refers to control in 
CH mode

„

CH-Proportional 
gain

A

25

3

2,5

7

PID proportional factor

This is the PID proportional factor, increasing the value increases the reactivity of the valve and 
therefore of SH control, however for high values control may become unstable. This depends 
on the ratio between circuit capacity and valve capacity and on the maximum number of valve 
control steps. If HP and DF modes are also available, this refers to control in CH mode

„

CH-Superheat set

A

22

6

6

10

superheat set point

Superheat set point. If HP and DF modes are also available, this refers to control in CH 
mode. Do not set excessively low values (less than 5°C) or too near the low superheat 
limit (at least 3°C difference).

Closing extra steps

I

63

enable extra steps in closing

Enables the extra steps function when closing: when the driver closes the valve but 
the SH value measured is not coherent (too low), the driver realises that the valve is 
not completely closed and forces some extra closing steps at preset intervals, until the 
SH reaches coherent values. Maximum steps/128 are completed every second. Used 
by pCO.

Closing steps

I

24

500

500

500

steps completed in total closing

Number of steps that the driver uses to totally close the valve (not during control)

Compressor or unit

macroblock parameter that defi nes the 
integral time

“Identifi es the type of unit/compressor that the expansion valve is used on.
This selection optimises the PID control parameters and the auxiliary Driver protectors, 
considering the control characteristics of the various types of system.
1  Reciprocating
2  Screw
3  Scroll
4   Flooded cabinet
5  Cabinet“

Cond. probe press. A

12

0

0

0

condensing pressure value measured

Condensing pressure value measured, from  µC

2

 or pCO

Cond. probe sat. 
temp.

A

9

0

0

0

saturated gas temperature in the 
condenser

Saturated gas temperature value calculated in the condenser, from µC

2

 or pCO

STEPCOUNTH

I

95

0

0

0

step counter high word

Step counter in hexadecimal format, high part

STEPCOUNTL

I

94

0

0

0

step counter low word

Step counter in hexadecimal format, low part

Cool

macroblock parameter that defi nes the 
integral time

“Identifi es the type of exchanger used as the evaporator in cooling mode:
1  Plates
2  Shell&tube
3   Fast fi nned
4   Slow fi nned
This selection optimises the PID control parameters and the auxiliary Driver protectors, 
considering the control characteristics of the various types of system.“

†

Derivative time

A

31

1

1

1

PID derivative time

This is the time of the PID derivative action, increasing the value decreases swings but 
bring fl uctuations vibrations around the SH set point.

DF-Circuit/EEV Ratio I

20

percentage of the maximum capacity 
managed by the valve in DF mode, 
from pCO

This is the ratio between the maximum cooling capacity delivered by the valve and 
the maximum in the circuit, in DF mode. Used to pre-position the valve when starting 
and changing capacity, sent by the pCO or µC

2

 controller (e.g. if the capacity of the 

system changes to 50%, the pCO or µC

2

 tells the driver to preposition the valve at 

50% of its total travel, minus the Dynamic proportional gain factor, then the driver will 
commence independent SH control), from pCO or µC

2

.

DF-Integral time

A

30

30

30

30

integral time for superheat control in 
DF mode

This is the time of the PID integration action in the operation in DF mode, increasing 
the value the SH reaches the set point more slowly but avoids excessive swings. This 
depends on the type of evaporator and the inertia of the circuit.

DF-Low Superheat

A

45

4

4

4

low superheat value in DF mode

This is the minimum SH value below which the system activates the Alarm Low 
Superheat after the Alarms delay Low SH in the operation in DF mode. This is used to 
avoid an excessively low pressure difference between the condenser and evaporator 
circuits, which may cause liquid at the compressor intake.

DF-Proportional 
gain

A

27

4

4

4

PID proportional factor in DF mode

This is the PID proportional factor per operation in DF mode, increasing the value in-
creases the reactivity of the valve and therefore of SH control, however for high values 
control may become unstable. This depends on the ratio between circuit capacity and 
valve capacity and on the maximum number of valve control steps.

DF-Superheat set

A

24

10

10

10

superheat set point in DF mode

Superheat set point in operation DF

Digital input 1

D

17

0

0

0

status of digital input 1

Checks the status of digital input 1 (enabled or disabled)

Digital input 2

D

18

0

0

0

status of digital input 2

Checks the status of digital input 2 (enabled or disabled)

DOUT2        

D

21

0

0

0

relay output control

Variable that checks and/or signals the opening or closing of the relay, 0 = open, 1 = 
closed

Driver X high 
superheat 

driver X with high superheat

EVD200 alarm, driver X with high superheat, checks the sensors on driver X

DriverX mode

operating mode of the X-th driver

Operating mode of the X-th driver (CH, HP, DF), from pCO

Duty cycle

I

29

30

30

30

motor duty cycle

Duration of the control signal sent by the driver to the valve in one second, as a 
percentage (100% = continuous signal)

Summary of Contents for EVD4

Page 1: ...EVD4 Driver for electronic expansion valve User manual...

Page 2: ......

Page 3: ...User manual...

Page 4: ...n at its best for the specific application The lack of such phase of study as indicated in the manual can cause the final product to malfunction of which CAREL can not be held responsible Only qualifi...

Page 5: ...er EVD000 40 and EVD000 43 17 3 4 Application with pCO EVD000041 and EVD000044 via pLAN 19 3 5 Application with supervisor EVD000 42 and EVD000 45 via RS485 22 3 6 Application with Modbus protocoll EV...

Page 6: ...6...

Page 7: ...d step up transformer for backup power supply EVBAT00300 System made up of EVBAT00200 12 V 1 2 Ah battery cable and connectors EVBATBOX10 Metal battery case CVSTDUTTL0 USB converter to connect a PC to...

Page 8: ...troller The converter can power the logical section of the EVD4 but not the expansion valve and therefore this can be configured from the PC without having to connect the instrument to the 24 Vac powe...

Page 9: ...sed as power supply to the ratiometric probes S1 Analogue input for ratiometric probe or NTC low temperature probe S2 Analogue input for ratiometric probe NTC high temperature probe or Pt1000 S3 Analo...

Page 10: ...r cable Fig 2 8 Connect the USB cable to the PC if the EVD4 is not powered by the 24 Vac line it will take its power supply from the serial converter Once the supervisor has been connected start an ap...

Page 11: ...roller with a different communication protocol e g EVD000 40 with pCO via pLAN and is then connected to a unit with the same protocol e g EVD000 40 with pCO or C2 via tLAN the first time that the EVD4...

Page 12: ...ttenuation coefficient with change in capacity SHeat dead zone dead zone for PID control Derivative time PID derivative time Low SHeat int time integral time for low superheat control LOP integral tim...

Page 13: ...tatus LOP status active when in minimum evaporation pressure control status High Tc status active when in high condensing temperature control status alarm Eeprom error active following an EEPROM memor...

Page 14: ...applications In the standard application the EVD4 read and write parameters are organised into three groups accessible from a pCO terminal input output maintenance and manufacturer The SYSTEM SET leve...

Page 15: ...de temperature at minimum operating pressure MOP in CH mode Heat Mode temperature at minimum operating pressure LOP in HP mode Defr Mode temperature at minimum operating pressure LOP in DF mode MOP Co...

Page 16: ...offset S2 correction of the lower limit of S2 Probes offset S3 correction of the lower limit of S3 ADVANCED SETTINGS SPECIAL TOOLS Not available ALARMS for driver X Parameter name Description alarm pr...

Page 17: ...ed to start operation Secondary parameters required for optimum operation Advanced parameters WRITE Parameter name Description Mode dependent parameters Fig 9 Calibr S4 gain mA current gain on channel...

Page 18: ...re described in 3 3 3 as follows Power up the EVD4 from the mains or via converter Connect EVD4 to the PC via the converter Set S4 probe type 5 configuration of input S4 as 4 to 20 mA or 6 0 to 10 V C...

Page 19: ...led in the system Selecting the type of driver and enabling any advanced functions will allow access to specific fields masks in this or other menus The AUTO SETUP level of parameters must also be com...

Page 20: ...tegral time integral time for superheat control in CH mode CH Low Superheat low superheat value in CH mode heat mode adjust HP Circuit EEV Ratio percentage of the maximum capacity managed by the valve...

Page 21: ...om the probe alarm Eeprom error active following an EEPROM memory error alarm MOP timeout active in conditions with excessive evaporation pressure alarm LOP timeout active in conditions with insuffici...

Page 22: ...Prop gain PID proportional factor CH Integral time integral time for superheat control Advanced I SH dead zone dead zone for PID control Derivative time PID derivative time CH Low Superheat low superh...

Page 23: ...cient evaporation pressure EEV not closed active due to failed valve closing Low SH status active when in low superheat control status MOP status active when in maximum evaporation pressure control st...

Page 24: ...erheat control LOP integral time integral time for low evaporation pressure LOP control MOP integral time integral time for high evaporation pressure MOP control Alarms del Low SH low superheat alarm...

Page 25: ...p pendix I Installing and using the EVD4 UI program within the envisaged range Values from 248 to 255 are reserved If set to one of these values or 0 the FW sets the default value without modifying th...

Page 26: ...OGUE R ONLY REGISTER 50 to 86 ANALOGUE R W REGISTER 128 to 150 INTEGER R ONLY REGISTER 163 to 231 INTEGER R W COIL 1 to 20 DIGITAL R ONLY COIL 51 to 84 DIGITAL R W The correspondence between the Carel...

Page 27: ...I R W 8 REGISTER R W 170 I R W 9 REGISTER R W 171 I R W 10 REGISTER R W 172 I R W 11 REGISTER R W 173 I R W 13 REGISTER R W 174 I R W 14 REGISTER R W 175 I R W 16 REGISTER R W 176 I R W 17 REGISTER R...

Page 28: ...OIL R 12 D R 46 COIL R 13 D R 47 COIL R 14 D R 49 COIL R 15 D R 50 COIL R 16 D R 51 COIL R 17 D R 52 COIL R 18 D R 53 COIL R 19 D R 64 COIL R 20 D R W 1 COIL R W 51 D R W 2 COIL R W 52 D R W 3 COIL R...

Page 29: ...uired configuration The interface configuration for the positioner function is shown in Fig 3 21 and is activated by making the EVD4_UI stand alone connection as described in APPENDIX I INSTALLING AND...

Page 30: ...y if the optional EVBAT00200 300 module is installed power supply is guaranteed to the controller for the time required to close the valve Inputs and outputs Analogue inputs input type CAREL code S1 S...

Page 31: ...verage value observed if the swing stops re enable automatic operation and set less reactive parameters decrease the proportional factor increase the integral time Bubbles of air can be seen in the li...

Page 32: ...requires write access to the configuration files Open the IN EVD400UI INI file from the path where EVD4_UI exe is located and make sure that the Paddr parameter is set to 1 Start the EVD4_UI program...

Page 33: ...n Meaningoftheredorgreenrectangle GREEN FALSEorOFFor0orDISABLED inrelationtothemeaningofthereferenceparameter RED TRUEorONor1orENABLED inrelationtothemeaningofthereferenceparameter if the checkbox is...

Page 34: ...essure LOP alarm delay This is the time that passes from when the superheat temperature is continuously less than the value set for LOP cool mode or LOP Defr Mode or LOP Heat Mode to when the user wan...

Page 35: ...arameters and the auxiliary Driver protectors considering the control characteristics of the various types of system 1 Reciprocating 2 Screw 3 Scroll 4 Flooded cabinet 5 Cabinet Cond probe press A 12...

Page 36: ...ment 1 ratiometric pressure 2 NTC 103AT 10000 ohm at 25 C 3 NTC IHS 50000 ohm at 25 C 4 Pt1000 EVD type model of EVD used Model of EVD used from pCO EVD version H W I 100 0 0 0 driver hardware version...

Page 37: ...22 30 30 30 minimum control steps Position below which the valve is considered closed This parameter is only used during repositioning see CH Circuit EEV Ratio MODE I 16 0 0 0 READ ONLY received from...

Page 38: ...ut S1 4 5 V S1 probe limits Min I 41 1 1 1 zero scale for pressure sensor on input S1 Pressure value corresponding to the minimum of ratiometric output S1 0 5 V S2 Pt1000 calib I 68 0 0 0 calibration...

Page 39: ...s not completely closed and attempts to close it by performing Maximum steps 128 steps every second until the SH reaches coherent values The procedure is stopped if the condition persists for Maximum...

Page 40: ...patibility with the chosen refrigerant The following values are recommended as a reference and starting point for the configuration of the EVD400 and the PID control The users can then check whether o...

Page 41: ...dt Ti oppure u t K e t 1 e t dt Td de t dt This means that the control is calculated as the sum of three contributions P or proportional action Ke t k proportional gain I or integral action Ti K e t d...

Page 42: ...is Kp 100 BP In the first diagram in Fig 3 Bp 50 hence Kp 2 while in the second BP 10 and thus Kp 10 The proportional action of the PID controllers is set by the operator as the proportional band cha...

Page 43: ...alue of the derivative time Tp decreases swings however there may be fluctuations around the set point The derivative action makes the control depend on the future of the error that is on the directio...

Page 44: ...44...

Page 45: ..._________________________________________________________ _______________________________________________________________________________________ ______________________________________________________...

Page 46: ..._________________________________________________________ _______________________________________________________________________________________ ______________________________________________________...

Page 47: ......

Page 48: ...CAREL S p A Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency 030220227 rel 2 1 12 06 2008...

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