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This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair

of products. This manual covers all localities where the products are sold. For this reason, there may be information in this

manual that does not apply to your locality.

Corrections

This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When

changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need

arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition

of this manual.

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COPYRIGHT © 2001 CANON INC.

Printed in Japan 

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Summary of Contents for ImageRUNNER 1022iF

Page 1: ...Sep 22 2006 Service Manual iR1018 1019 1022 1023 Series ...

Page 2: ......

Page 3: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Page 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 5: ...sed to indicate Low The voltage value how ever differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the i...

Page 6: ......

Page 7: ... by the User 1 17 1 2 4 1 User Maintenance Items 1 17 1 2 4 2 Cleaning 1 17 1 2 5 Safety 1 19 1 2 5 1 Safety of Toner 1 19 1 2 5 2 Safety of the Laser Light 1 19 1 2 5 3 CDRH Regulations 1 19 1 2 5 4 Handling the Laser Unit 1 19 1 2 5 5 Point to Note about Fire 1 20 1 2 5 6 Cautions as to the replacement and disposal of lithium battery 1 20 1 2 6 Product Specifications 1 21 1 2 6 1 Product Specifi...

Page 8: ...1 Enlargement Reduction 4 3 4 3 1 1 Magnification Change in Vertical Scan Direction 4 3 4 3 1 2 Magnification Change in Horizontal Scan Direction 4 3 4 3 2 Dirt Sensor Control 4 4 4 3 2 1 Outline 4 4 4 4 Parts Replacement Procedure 4 6 4 4 1 Copyboard glass 4 6 4 4 1 1 Removing the Copyboard Glass 4 6 4 4 1 2 Procedure after Replacing the Copyboard Glass equipped with SEND functions 4 6 4 4 2 Read...

Page 9: ...er 7 6 7 6 1 1 Removing the Cassette Pickup Roller 7 6 7 6 2 Cassette Paper Sensor 7 6 7 6 2 1 Removing the Cassette Paper Sensor 7 6 7 6 3 Cassette Pickup Solenoid 7 6 7 6 3 1 Removing the Cassette Pickup Solenoid 7 6 7 6 4 Manual Pickup Roller 7 7 7 6 4 1 Removing the Manual Pickup Roller 7 7 7 6 5 Manual Feed Tray paper sensor 7 7 7 6 5 1 Removing the Manual Tray Sensor 7 7 7 6 6 Manual Feed Pi...

Page 10: ...ine 9 1 9 3 Power Supply System 9 2 9 3 1 Power Supply 9 2 9 3 1 1 Outline 9 2 9 3 1 2 Rated Output of the Power Supply PCB 9 2 9 3 2 Protection Function 9 3 9 3 2 1 Protective Functions 9 3 9 4 Parts Replacement Procedure 9 4 9 4 1 External Covers 9 4 9 4 1 1 External Covers 9 4 9 4 2 Drive Unit 9 7 9 4 2 1 Removing the Main Drive Unit 9 7 9 4 2 2 Removing the Pickup Drive Unit 9 8 9 4 2 3 Removi...

Page 11: ... Removing the Drive Unit 10 9 10 4 4 Feed Frame Unit 10 9 10 4 4 1 Removing the Feed Frame Unit 10 9 10 4 5 ADF Motor Unit 10 10 10 4 5 1 Removing the ADF Motor 10 10 10 4 6 Pick up Feed Roller Unit 10 10 10 4 6 1 Removing the Pickup Feed Roller Unit 10 10 10 4 7 Pickup Roller 10 11 10 4 7 1 Removing the Pickup Roller 10 11 10 4 8 Original Separation Pad 10 11 10 4 8 1 Removing the Separation Pad ...

Page 12: ...e Mechanical System 12 3 12 4 2 1 Adjusting the Perpendicularity 12 3 12 4 3 Adjusting the Ellectrical System 12 3 12 4 3 1 Adjusting the Magnification 12 3 12 4 3 2 Adjusting the Horizontal Registration 12 3 12 4 3 3 Leading edge registration adjustment 12 4 Chapter 13 Correcting Faulty Images 13 1 Making lnitial Checks 13 1 13 1 1 Site Environment 13 1 13 1 2 Checking the Paper 13 1 13 1 3 Check...

Page 13: ...scussions of Bit 7 15 9 15 3 5 SSSW SW05 15 9 15 3 5 1 List of Functions 15 9 15 3 5 2 Detailed Discussions of Bit 1 15 9 15 3 5 3 Detailed Discussions of Bit 2 15 10 15 3 6 SSSW SW12 15 10 15 3 6 1 List of Functions 15 10 15 3 7 SSSW SW13 15 10 15 3 7 1 List of Functions 15 10 15 3 7 2 Detailed Discussions of Bit 2 15 10 15 3 8 SSSW SW14 15 11 15 3 8 1 List of Functions 15 11 15 3 8 2 Detailed Di...

Page 14: ...F scanning 15 19 15 6 3 026 Distance from the standby position of CIS to the shading start point 15 19 15 6 4 031 Vertical scan start position adjustment 15 19 15 6 5 032 Horizontal scan start position adjustment 15 19 15 6 6 033 Vertical scan magnification correction 15 19 15 6 7 034 Horizontal scan magnification correction 15 19 15 6 8 035 036 Reader motor speed change 15 19 15 6 9 041 Vertical ...

Page 15: ...edge of the copy 15 24 15 8 Registration of Accessories ACC 15 25 15 8 1 Accessory Registration 15 25 15 9 Display of Counter Information COUNTER 15 25 15 9 1 Counters 15 25 15 9 2 Clearing Counters 15 25 15 10 Service Report REPORT 15 27 15 10 1 Report Output 15 27 15 10 2 System Data List 15 27 15 10 3 System Dump List 15 27 15 10 4 Counter List 15 29 15 10 5 Error Log List 15 29 15 10 6 Spec Li...

Page 16: ...3 2 Downloading BOOT 16 4 16 3 2 1 Downloading Procedure 16 4 16 3 3 Other Upgrade Methods 16 9 16 3 3 1 Downloading the PCL Software 16 9 Chapter 17 Service Tools 17 1 Service Tools 17 1 17 1 1 Special Tools 17 1 ...

Page 17: ...Chapter 1 Introduction ...

Page 18: ......

Page 19: ...ER SETTINGS 1 14 1 2 3 7 ADJUST CLEANING 1 15 1 2 3 8 REPORT SETTINGS 1 15 1 2 3 9 SYSTEM SETTINGS 1 15 1 2 4 Maintenance by the User 1 17 1 2 4 1 User Maintenance Items 1 17 1 2 4 2 Cleaning 1 17 1 2 5 Safety 1 19 1 2 5 1 Safety of Toner 1 19 1 2 5 2 Safety of the Laser Light 1 19 1 2 5 3 CDRH Regulations 1 19 1 2 5 4 Handling the Laser Unit 1 19 1 2 5 5 Point to Note about Fire 1 20 1 2 5 6 Caut...

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Page 21: ...onfiguration 0013 1039 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF Pickup Other Accessories F 1 1 T 1 1 1 Main body ADF type 2 Main body copyboard type 3 Cassette Feeding Module N1 4 Hand Set CT 25 5 Card Reader E1 Card Reader Attachment D2 4 1 3 5 2 ...

Page 22: ...Chapter 1 1 2 Boards F 1 2 T 1 2 1 NW IF Adapter iN E11 2 PCL Printer Kit M1 3 Serial Interface Board A1 1 3 2 ...

Page 23: ...001AA Option Standard Option Option Option iR1022A 0463B002AB Option Standard Option Option Option iR1022A 0463B003AB Option Standard Option Option Option Copy Printer Scanner Fax ADF iR1022F 0464B002AB Option Standard Option Option Option Option iR1022F 0464B008AB Option Standard Option Option Option iR1022F 0464B003AA Option Standard Option Option Option iR1022F 0464B004AA Option Standard Option...

Page 24: ...rnal View Rear 0013 1049 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Open close cover 9 Cassette 2 Slide guide 10 Stacking support 3 Document feeder tray 11 Left cover 4 Document delivery tray 12 Scanning glass 5 Delivery tray 13 Orginal glass 6 Copyboard cover 14 Front cover 7 Paper stopper 15 Multi purpose tray 8 Operation panel 1 2 3 4 5 6 11 12 13 14 15 8 9 10 7 ...

Page 25: ... iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF F 1 5 1 USB port 2 Ethernet port 1 3 Modular jack 2 4 Power socket 5 Main power switch 1 If equipped with printer functions 2 If equipped with fax functions 1 2 5 4 3 2 1 4 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 ...

Page 26: ... Laser scanner unit 15 Transfer charging roller 5 Copyboard glass 16 Photopositive drum 6 Cassette 17 Primary charging roller 7 Pickup roller 18 Fixing film unit 8 Feed roller 19 Fixing pressure roller 9 Separation roller 20 Fixing unit 10 Manual feed separation pad 21 Delivery roller 11 Manual feed pickup roller 1 Registration roller 4 Pickup roller 2 Feed roller 5 Feed roller 1 3 Separation pad ...

Page 27: ... iR1022i iR1022iF The machine possesses 2 power switches main power switch and control power switch Normally i e unless the machine is in a sleep state the machine will be supplied with power when you turn on its main power switch F 1 7 T 1 8 1 Control panel power switch 2 Main power lamp 3 Main power switch 3 1 2 ...

Page 28: ...1022F iR1022i iR1022iF During printing or fax data transmission reception Be sure to operate the main power switch while the Processing Data lamp on the control panel is not lit Turning off the main switch during printing or fax data transmission reception can erase the data being processed F 1 8 ...

Page 29: ...Chapter 1 1 9 During downloading Do not turn off the power switch or ON OFF switch on the control panel Turning off the main power switch during downloading can make this machine inoperative F 1 9 ...

Page 30: ...onitor button 27 Additional Functions button 12 View Settings button 28 Two Sided button 13 Numeric buttons 29 Copy Ratio button 14 Clear button 30 Density button 15 log In Out key button 31 Image Quality button 16 Start button 32 Paper Select button 1 Direct TX key 6 Address Book key 2 Pause key 7 Favorites buttons 3 Hook key 8 Delayed TX key 4 Recall key 9 Delayed TX key 5 Coded Dial key 31 32 3...

Page 31: ...PAPER TYPE DRAWER 1 DRAWER 2 8 REG PAPER TYPE DRAWER 1 PLAIN PAPER COLOR RECYCLED HEAVY PAPER 1 BOND 3HOLE PUNCH PAPER DRAWER 2 PLAIN PAPER COLOR RECYCLED HEAVY PAPER 1 BOND 3HOLE PUNCH PAPER 9 ENERGY IN SLEEP LOW HIGH 10 BYPASS STD SET OFF ON PAPER SIZE LTR SMTR EXECUTIV OFICIO BRAZIL OFICIO MEXICO OFICIO FOLIO G LTR FLSP COM10 MONARCH DL ISO C5 ISO B5 FREESIZE A4 B5 A5R LGL SELECT PAPER TYPE PLA...

Page 32: ...INSIDE IMAGE TELEPHONE MARK FAX TEL COLOR TX GAMMA GAMMA 1 8 GAMMA2 2 GAMMA1 0 GAMMA1 4 SHARPNESS 1 7 4 COLOR TX SCAN SET SPEED PRIORITY IMAGE PRIORITY INIT STADARD SET OFF ON 2 RX SETTINGS TWO SIDED PRINT OFF ON RECEIVE REDUCTION ON RX REDUCTION AUTO FIXED REDUCTION 90 95 97 75 REDUCE DIRECTION VERTICAL ONLY HORIZ VERTICAL OFF 3 CONT PRIN TING RX TO MEMORY KEEP PRINTING 2 FAX SETTING 1 USER SETTI...

Page 33: ...ters IMAGE FORMAT PDF TIFF B W PDF COMPACT JPEG DIVIDE INTO PAGES OFF ON IMAGEQUALITY 200x200dpi 200x400dpi 300x 300dpi 400x400 dpi 600x600 dpi 100x100 dpi 150x150 dpi 200x100dpi ORIGINAL TYPE TEXT PHOTO TEXT PHOTO SMB NAME max 16 characters HOST NAME max 120 digits FILE PATH max 120 digits LOGIN NAME max 24 characters PASSWORD max 24 characters IMAGE FORMAT PDF TIFF B W PDF COMPACT JPEG DIVIDE IN...

Page 34: ...CUTIV ISO B5 COM10 MONARCH DL A4 B5 A5 LGL 2 DEFAULT PAPERTYPE PLAIN PAPER COLOR RECYCLED HEAVY PAPER 1 HEAVY PAPER 2 HEAVY PAPER 3 3 HOLE PUNCH PAPER BOND TRANSPARENCY LABELS ENVELOPE 3 COPIES 1 to 999 4 2 SIDED PRINTING OFF ON 5 PRINT QUALITY IMAGE REFINEMENT ON OFF DENSITY 1 to 9 5 TONER SAVER OFF ON 6 PAGE LAYOUT BINDING LONG EDGE SHORT EDGE MARGIN mm 50 0 mm to 50 0 mm 0 0 mm INCHES 01 90 INC...

Page 35: ...CODE Not functional in this model Additional Functions Available Settings 1 SETTINGS TX REPORT PRINT ERROR ONLY OUTPUT YES OUTPUT NO RX REPORT OUTPUT NO PRINT ERROR ONLY OUTPUT YES ACTIVITY REPORT AUTO PRINT OFF ON TX RX SEPARATE OFF ON 2 LIST PRINT ACTIVITY REPORT SPEED DIAL LIST 1 TOUCH LIST CODED DIAL LIST GROUP DIAL LIST ADD BOOK DETAILS 1 TOUCH LIST CODED DIAL LIST USER DATA LIST Additional F...

Page 36: ... PORT NO SET IP ADD RANGE OFF ON RX MAC ADD SET OFF ON SMB SETTINGS USE SMB CLIENT OFF ON SERVER WORKGROUP COMMENT LM ANNOUNCE SNMP SETTINGS USE SNMP ON OFF COMMUNITY NAME 1 COMMUNITY NAME 2 SNMP WRITABLE 1 ON OFF SNMP WRITABLE 2 ON OFF DEDICATED PORT ON OFF ETHERNET DRIVER AUTO DETECT AUTO MANUAL DUPLEX HALF DUPLEX FULL DUPLEX ETHERNET TYPE 10 BASE T 100 BASE TX VIEW IP ADDRESS IP ADDRESS SUBNET ...

Page 37: ...Clean the copyboard glass 1 reading glass 2 and copyboard holder jump board 3 with a cloth dampened with water or neutral detergent and squeezed hard and then wipe them with a dry soft cloth F 1 13 3 Cleaning the Fixing pressure roller If black streaks are seen on the printed paper the fixing pressure roller can be dirty If black streaks are seen on the printed paper clean the fixing pressure roll...

Page 38: ...can be dirty If the reverse side of the printed paper is stained clean the transfer roller in the user mode 1 Press the additonal functions key to enter the user mode 2 Using the left and right arrow keys display the ADJUST CLEANING 3 Press the OK key 4 Using the left and right arrow keys select TRANS ROLR CLEAN Next press the OK key Cleaning will start 5 Cleaning the ADF roller If black streaks a...

Page 39: ...ses Gerät normal bedient ist ein Austritt von Laserstrahlen daher ausgeschlossen 1 2 5 3 CDRH Regulations 0013 1066 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF The Center for Devices and Radiological Health of the US Food and Drum Administration put into force regulations concerning laser products on August 2 1976 These regulations apply to laser products manufactured on and after August 1 197...

Page 40: ...hium batteries and parts and components containing flammable substances such as toner supply bottole and drum unit etc into fire Such parts and components must be disposed of in accordance with local laws and regulations 1 2 5 6 Cautions as to the replacement and disposal of lithium battery 0013 1069 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF ...

Page 41: ...L 356 X 216mm Reproduction ratio A series 2R2E 1 1 000 1 0 500 1 0 70 1 0 41 1 2 000 INCH series 3R2E 1 1 000 1 0 500 1 0 64 1 0 78 1 1 29 1 2 000 AB series 4R4E 1 1 000 1 0 500 1 0 70 1 0 81 1 0 86 1 1 15 1 1 41 1 2 000 50 to 200 1 increments 1 1 except for MF6531 Warm up time 13 5 sec or less ROM 12MB 16MB model 16 0 sec or less ROM 32MB model First print time Book 8 sec or less ADF 12 sec or le...

Page 42: ...r less reference Power supply rating 120V 50 60Hz 230V 50 60Hz Power consumption maximum 120V Approx 748 kW max 230V Approx 954 kW max Power consumption Continuous printing 120V approx 432 Wh 230V approx 417 Wh Standby 120V approx 18 2 Wh 230V approx 19 7 Wh Energy save stanby 120V approx 4 59 Wh 230V approx 4 65 Wh reference only if equipped with full option Ozone 0 01ppm or less initial 0 035ppm...

Page 43: ...7 lines mm Super Fine 8 dots mm x 15 4 lines mm Ultra Fine 16 dots mm x 15 4 lines mm Scanning density adjustment Possible 9 settings Half tone 256 gradations Printing resolution 600 dpi x 600 dpi Reduction for reception Fixed reduction 75 90 95 97 Auto reduction 70 to 100 FAX TEL switching Yes no voice response no pseudo CI transmission Answering machine connection No Remote reception ID input me...

Page 44: ...lowdown is reduced with the following user mode User Mode Additional Functions Adjust Cleaning Spesial Mode S ON 1 2 7 3 Types of Paper 0013 1046 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF T 1 13 Transparency A4R 6 4 3 2 LTRR 6 4 3 2 Envelopes postcard Monarch 6 4 3 2 COM10 6 4 3 2 ISO B5 6 4 3 2 ISO C5 6 4 3 2 DL 6 4 3 2 Post card 6 4 3 2 Type Single sided Two sided Cassette feed Manual feed...

Page 45: ...cycled paper Yes Yes Yes Colored paper Yes Yes Yes Heavy paper 1 Yes Yes Yes Heavy paper 2 No Yes No Heavy paper 3 No Yes No Bond Yes Yes No 3hole punch paper Yes Yes No Transparency No Yes No Labels No Yes No Envelopes No Yes No Cassette Manual feed tray Duplex ...

Page 46: ...Chapter 1 1 26 ...

Page 47: ...Chapter 2 Installation ...

Page 48: ......

Page 49: ...Contents Contents 2 1 Installing the Card Reader 2 1 2 1 1 Points to Note 2 1 2 1 2 Checking the Contents 2 1 2 1 3 Installation Procedure 2 3 2 1 4 Registering the Card IDs 2 12 ...

Page 50: ......

Page 51: ...reader attachment D2 is required 2 1 2 Checking the Contents 0013 4620 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF Card reader E1 F 2 1 The TP screw M3x12 and toothed washer are not used Card reader attachment D2 F 2 2 1 Card reader E1 1 pc 2 TP screw M3x12 1 pc 3 Toothed washer 1 pc 4 Repeating harness A 1 pc 1 Card reader mount 1 pc 1 2 3 4 1 4 5 7 6 9 8 2 3 ...

Page 52: ...and repeating haerness and binding screw M4x6 are not used 2 Card reader cover 1 pc 3 Harness cover base lid 3 pcs 4 Repeating harness B 1 pc 5 Edge saddle 1 pc 6 TP screw 2 pcs 7 Binding screw M4x6 4 pcs 8 Reuse band 1 pc 9 Cord retainer 1 pc ...

Page 53: ...about 10 cm away from the edge of the desk and so on 3 Remove the screw 1 4 Release the three claws 2 at the right and the three claws 3 at the top 5 Release the two claws 4 at the bottom and then detach the rear cover 5 F 2 3 6 To release the hooks at the lower right of the machine float the right side of the machine about 5 cm above the edge of the desk and so on 7 Release the two claws 1 at the...

Page 54: ...ove the claw 1 at the front and then release the two hooks 2 using a flathead screwdriver 10 Remove right cover 4 in the direction of the arrow and then detach the righy cover 4 by releasing the three hooks 3 at the bottom 1 2 ...

Page 55: ...Chapter 2 2 5 F 2 5 11 Using a nipper remove the precut portion 1 of the right cover as shown below 3 4 2 1 ...

Page 56: ...le is not damaged 12 Attach the right cover 2 Installation of a card reader 1 Remove the screw 1 from the card reader F 2 7 MEMO The removed screw will be used later 2 Remove the screw 1 securing the ground cable and then separate the card reader 3 from the card reader mount 2 1 1 ...

Page 57: ...e supplied card reader mount 1 Using the screw 3 removed in step 1 of 2 Installation of the card reader secure the card reader to the card reader mount When inserting the card reader 2 harness and ground cable into the hole in the supplied card reader mount 1 take care not to cut or damage them F 2 10 4 Using the supplied binding screw M4x6 1 connect the ground cable 2 to the reader mount Attach t...

Page 58: ...onnector 2 on the card reader Using the supplied binding screw M4x6 secure the repeating harness A clamp 4 Disconnect the shorting connector 5 If the shorting connector 5 is not disconnected a malfunction or error can result Therefore the shorting connector must be disconnected MEMO The removed shorting connector is no longer necessary F 2 13 7 Secure the repeating harness A 1 with the wire saddle...

Page 59: ...the reader 10 Route the repeating harness B 2 in the hole 3 of the right cover F 2 16 When tightening the screws take care not to damage the repeating harness A 11 Slide the card reader cover 1 to attach it to the card reader mount F 2 17 Route the repeating wire A 1 as shown below 1 1 3 2 1 ...

Page 60: ...A 1 to the connector J317 2 on the image processor PCB F 2 20 14 Form the repeating harness A 1 into four loops with a diameter of about 4 cm B and then bind them with the supplied reuse band 2 Cut out the excessive portion of the band F 2 21 15 Route the bound repeating harness 1 as shown and secure the reuse band 2 to the host machine 1 1 2 2 1 1 2 B ...

Page 61: ...Chapter 2 2 11 F 2 22 The shaft of the reader motor 3 is rotating above the repeating harness A To prevent the relay harness from being damaged be sure to bind it up 16 Attach the rear cover 1 2 3 ...

Page 62: ...ess the OK key 4 Select CARD using the and key and then press the OK key 5 Specify the first ID number of the card ID numbers to be registered and then press the OK key Sequential Card ID numbers of 100 cards are automatically registered in the department ID starting with the specified card ID number Flash ROM 32MB model or When an optional ROM is added card ID numbers of 1000 cards are registered...

Page 63: ...Chapter 3 Basic Operation ...

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Page 65: ...1 5 Analog Processor PCB 3 4 3 1 6 Power Supply PCB 3 4 3 1 7 Relay PCB 3 4 3 1 8 Control Panel PCB 3 4 3 1 9 NCU PCB if equipped with fax functions 3 4 3 1 10 Network PCB if equipped with network functions 3 4 3 1 11 Modular Jack PCB if equipped with fax functions 3 4 3 1 12 Modem PCB if equipped with fax functions 3 4 3 2 Basic Sequence 3 6 3 2 1 Basic Sequence 3 6 ...

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Page 67: ... Cleaner Aassembly Delivery tray Fixing unit Developing assembly Image formation system Laser exposure system Laser driver PCB Laser scanner assembly Drum DC controller PCB Power supply PCB Option Control System Control panel Original CS unit Analog processor PCB Image processor PCB Image reading processing system Transfer charging roller Multi feeder tray Network PCB 1 NCU PCB 2 Modem PCB 2 Fax c...

Page 68: ...rious data e g user data service data are held by flash ROM SEND Function if equipped with SEND functions The SEND function uses a network to send image scanned by the reader unit to an external device Speaker Control if equipped with fax functions It turns on off or control the volume of the error sound key sound and line monitor sound generated by the speaker MEMO The volume of the line monitor ...

Page 69: ...e processor PCB thereby communicating the state of the printer block to the image processor PCB Laser Control Block The laser control block controls the drive of the laser diode of the laser scanner unit according to the image signals VD01 VD01 VD02 VD02 from the image processor PCB Also it controls the intensity of the laser diode auto power control for each line of print data Horizontal Sync Sig...

Page 70: ...ax functions 0013 1082 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 2 Line 4 Line Conversion Circuit Signals from a 2 line telephone line are converted into 4 line signals transmission signals and reception signals Also the transmission signals from the image processor PCB are prevented from entering the reception circuit Dial Pulse Generation Circuit The dial pulse generation circuit generates...

Page 71: ...ission reception data MODEM IC IC1 For transmission modulates data received from MPU according to ITU T V 17 V21 V27ter V29 or V 34 for reception on the other hand demodulates data received from the line according to ITU T V 17 V 21 V 27ter V 29 or V 34 Super Capacitor Backs up the transmission reception image data stored in SDRAM DC DC When the main power is off e g in the event of power failure ...

Page 72: ...detected by the registration sensor The machine starts up process conditions and picks up paper for printing The fixing heater is subjected to temperature contro start up temperature control paper passage temperature control scanner rotation speed adjustment and ATVC control are executed PRINT print After the registration sensor detects the leading edge of paper until the delivery sensor detects t...

Page 73: ...Chapter 3 3 7 ...

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Page 75: ...Chapter 4 Original Exposure System ...

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Page 77: ...rection 4 3 4 3 1 2 Magnification Change in Horizontal Scan Direction 4 3 4 3 2 Dirt Sensor Control 4 4 4 3 2 1 Outline 4 4 4 4 Parts Replacement Procedure 4 6 4 4 1 Copyboard glass 4 6 4 4 1 1 Removing the Copyboard Glass 4 6 4 4 1 2 Procedure after Replacing the Copyboard Glass equipped with SEND functions 4 6 4 4 2 Reader Controller PCB 4 6 4 4 2 1 Removing the Analog Processor PCB 4 6 4 4 3 Sc...

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Page 79: ... read when they are moved by the ADF F 4 1 Item Function Method Exposure light source LED Original scan In BOOK mode Original scan is performed by moving the contact sensor CS When ADF is used Original stream reading is performed with the contact sensor CS fixed Scan resolution 600 dpi vertical scan x 600 dpi horizontal scan Color send 300 dpi horizontal scan Gradation 256 Carriage position detect...

Page 80: ...R1022i iR1022iF F 4 4 Backward movement Forward movement Main power switch ON SREADY STBY Reader motor M401 LED CS HP sensor SR401 Shading position Shading position Shading position Leading edge of original 1 CS position check CSHP sensor HP Backward movement Forward movement Start key ON SCRW SCFW STBY STBY Reader motor M401 LED CS HP sensor SR401 Black shading White shading Leading edge of origi...

Page 81: ...99 Data is processed on the image processor PCB with the original scan speed held at 118 mm sec 2 When magnification is increased to 100 200 The original scan speed in the Book mode original feed speed when the ADF is used is changed within the range of 118 mm sec to 59 mm sec depending on the selected magnification rate Data is not processed on the image processor PCB Original glass reading start...

Page 82: ...s scanned at position A If dust is detected at position A move to position B and dust detection is performed twice at position B If no dust is detected at position B the original is scanned at position B If dust is also detected at position B move to position C and dust detection is performed once at position C If dust is also detected at position C a relevant message is displayed on the operation...

Page 83: ...Chapter 4 4 5 T 4 2 Point Description A Read reference position B out 0 5 mm from the reference position to the inside of the guide C About 1 0 mm from the reference position to the inside of the guide ...

Page 84: ...R1018J iR1022A iR1022F iR1022i iR1022iF MEMO This machine stores adjustment values in the image processor PCB not the analog processor PCB Accordingly you need not input adjustment values after replacing the analog processor PCB 1 Remove the ADF or copyboard 2 Remove the copyboard glass reader rear cover small and leader rear cover 3 Disconnect all connectors and flexible cables from the analog pr...

Page 85: ...row key on the touch panel to display TEST MODE 3 Press OK 4 Press the 2 key to display SCAN TEST 5 Press the 1 key to display SHADING 6 Press OK After completion of the above procedure the contact sensor output is com pensated and parameters are set automatically After completion of automatic adjustment OK is displayed 4 4 5 Contact Sensor HP Sensor 4 4 5 1 Removing the Contact Sensor Home Positi...

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Page 87: ...Chapter 5 Laser Exposure ...

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Page 89: ...Contents 5 1 Construction 5 1 5 1 1 Specifications and Control Mechanism 5 1 5 1 2 Main Components 5 2 5 2 Parts Replacement Procedure 5 3 5 2 1 Laser Scanner Unit 5 3 5 2 1 1 Removing the Laser Scanner Unit 5 3 ...

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Page 91: ...ams 2 beams Scanner Motor Type of motor DC brushless motor Rotation control Constant speed rotaion control Polygon Mirror Number of facets 4 facets 20 mm dia Control Mechanism Synchronous control Horizontal main scan synchronization control Light intensity control Automatic photocurrent control APC Others Laser emission ON OFF control Laser scanner motor control Laser shutter control ...

Page 92: ...aser beam moves through the imaging lens and is bent by the reflecting mirror to reach the photosensitive drum At this time the laser beam also is directed to the BD circuit of the laser driver BD PCB As the 4 face polygon mirror rotates at a constant speed the laser beam scans the surface of the photosensitive drum at a constant speed thereby removing charges and forming static images F 5 1 Laser...

Page 93: ... right cover control panel and delivery tray 3 Remove the laser shutter 1 4 Disconnect the connector 2 and flexible cable 3 5 Remove the four screws 4 using a stubby screwdriver and then remove the laser scanner unit 5 F 5 2 MEMO When reinstalling the laser scanner unit it is difficult to install the encircled screw if your stubby screw driver is not magnetized In this case first install the screw...

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Page 95: ...Chapter 6 Image Formation ...

Page 96: ......

Page 97: ...on Process 6 3 6 2 1 Reproduction Processes 6 3 6 3 Parts Replacement Procedure 6 4 6 3 1 Developing Assembly 6 4 6 3 1 1 Removing the Developing Unit 6 4 6 3 2 Transfer Charging Roller 6 4 6 3 2 1 Removing the Transfer Charging Roller 6 4 6 3 3 Waste Toner Full Sensor 6 4 6 3 3 1 Removing the Waste Toner Full Sensor 6 4 ...

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Page 99: ...rimary charging Charging method Roller charging AC DC ng roller diameter 12mm Transfer charging Charging method Roller charging DC Charging roller diameter 14 8mm Developing assembly Developing cylinder diameter 12mm Developing method Dry 1 component jumping AC DC Toner 1 component negative toner Remaining toner level detection Remaining toner level sensor in developing unit Others Separation meth...

Page 100: ...r assembly The waste toner inside the waste toner assembly is constantly stirred by the stirring rod If the waste toner box becomes full the waste toner full detection sensor SR6 goes ON The waste toner full detection sensor SR6 notifies the DC controller PCB of the waste toner full F 6 1 MEMO 1 The toner bottle of this machine can be used to copy the A4 standard original ISO IEC 19752 conformity ...

Page 101: ... 3 Transfer Block Step 4 transfer positive DC Step 5 separation grounding 4 Fixing Block Step 6 fixing 5 Drum Cleaning Block Step 7 drum cleaning Copyboard glass Contact sensor Image processing block Paper Paper Laser scanner unit Primary charging roller Cleaning blade Developing unit Developing cylinder Transfer charging roller Static eliminator Fixing unit Drum 7 drum cleaning 1 primary charging...

Page 102: ...tly to the front F 6 5 6 3 2 Transfer Charging Roller 6 3 2 1 Removing the Transfer Charging Roller 0013 1217 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Open the left cover and remove the drum unit 2 Release the two hooks 1 and then remove the transfer charging roller 2 F 6 6 6 3 3 Waste Toner Full Sensor 6 3 3 1 Removing the Waste Toner Full Sensor 0013 7332 iR1018 iR1018J iR1022A iR1022F ...

Page 103: ...Chapter 7 Pickup Feeding System ...

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Page 105: ... 6 3 1 Removing the Cassette Pickup Solenoid 7 6 7 6 4 Manual Pickup Roller 7 7 7 6 4 1 Removing the Manual Pickup Roller 7 7 7 6 5 Manual Feed Tray paper sensor 7 7 7 6 5 1 Removing the Manual Tray Sensor 7 7 7 6 6 Manual Feed Pickup Solenoid 7 7 7 6 6 1 Removing the Manual Pickup Solenoid 7 7 7 6 7 Manual Separation Pad 7 7 7 6 7 1 Removing the Manual Separation Pad 7 7 7 6 8 Registration Roller...

Page 106: ......

Page 107: ...ensitive drum by means of the registration sensor SR11 it then is moved through the transfer separation feeding and fixing assemblies to reach the delivery tray The machine is equipped with 5 sensors to monitor the movement of paper the arrangement and of these sensors and rollers are as follows F 7 1 T 7 1 Symbol Name SR5 Delivery sensor SR9 Cassette paper sensor SR10 Delivery paper full sensor S...

Page 108: ...ge of paper within a specific period of time Delivery Sensor Delay Jam After the registration sensor SR11 has detected the leading edge of paper the delivery sensor SR5 does not detect the leading edge of paper within a specific period of time Pickup Stationary Jam After the registration sensor SR11 has detected the leading edge of paper the registration sensor SR11 does not detect the trailing ed...

Page 109: ...iver tray has a delivery paper full sensor SR10 to detect that the delivered sheets are stacked fully When the total height of the delivered sheets reaches the specified value and the delivery paper full sensor SR10 turns on this machine detects occurrence of an error and displays an error message on the LCD F 7 3 7 3 2 Retry Pickup 0013 1109 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF If the ...

Page 110: ...he transfer separation and fixing delivery assemblies The deliver tray has a delivered paper full sensor SR10 to detect that the delivered sheets are stacked fully When the total height of the delivered sheets reaches the specified value and the delivered paper full sensor SR10 turns on this machine detects occurrence of an error and displays an error message on the LCD F 7 4 7 4 2 Retry Pickup 00...

Page 111: ...ansmitted to the delivery roller and duplex transport roller Paper is led to the duplex unit through the reverse rotation of the delivery roller and then fed to the registration roller via the duplex transport roller The paper transport for duplex printing is not provided with a sensor that detects arrival or passage of paper The duplex unit does not have a function of stopping and holding paper t...

Page 112: ...ler 2 F 7 7 7 6 2 Cassette Paper Sensor 7 6 2 1 Removing the Cassette Paper Sensor 0013 1221 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Remove the drum unit and developing unit 2 Remove the two shafts 1 and then remove the transfer guide 2 F 7 8 3 Release the claw 1 and then detach the sensor cover 2 F 7 9 4 Disconnect the connector 1 release the claw and then remove the cassette paper sens...

Page 113: ...and pickup drive unit 3 Disconnect the connector 1 release the claw and then remove the manual tray sensor 2 F 7 14 7 6 6 Manual Feed Pickup Solenoid 7 6 6 1 Removing the Manual Pickup Solenoid 0013 1232 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Detach the left cover and rear left cover 2 Disconnect the connector 1 remove the screw 2 and then remove the manual tray pickup solenoid 3 F 7 15...

Page 114: ...uide 2 F 7 18 5 Release the two hooks 1 and then detach the registration sensor cover 2 F 7 19 6 Remove the two bosses 1 disconnect the connector 2 and then slide the registration sensor unit 3 toward you to remove it F 7 20 7 Make a note of the positions A to C of two springs 1 Next remove the two springs 1 F 7 21 8 Remove the four high voltage contacts 1 and the interlock switch 2 F 7 22 9 Remov...

Page 115: ...oked at the appropriate position for image adjustment Once you have removed a spring be sure to hook it at the original position Install the red spring in the rear side and install the colorlessness in the front side 15 Remove the two bearings 2 and then remove the right registration roller 3 F 7 27 16 Remove one E ring 1 two bearings 2 and left registration roller 3 Then remove the left registrat...

Page 116: ...ion sensor cover 2 F 7 31 3 Remove the two bosses 1 disconnect the connector 2 and then slide the registration sensor unit 3 toward you to remove it F 7 32 4 Remove the registration sensor 1 by releasing the hook F 7 33 7 6 10 Registration Clutch 7 6 10 1 Removing the Registration Clutch 0013 1237 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Detach the rear cover 2 Remove the connector 1 and ...

Page 117: ...e the fan duct main motor relay PCB registration clutch pickup drive unit main drive unit and fixing drive unit 3 Remove the screw 1 and then remove the duplex pickup solenoid 2 F 7 37 When installing the duplex pickup solenoid be sure to install the solenoid le ver 1 on the arm 2 F 7 38 7 6 13 Separation Roller 7 6 13 1 Removing the Cassette Separation Roller 0013 1220 iR1018 iR1018J iR1022A iR10...

Page 118: ...Chapter 7 7 12 F 7 40 7 Remove the shaft 1 and remove the separation roller 2 F 7 41 1 2 3 4 1 2 ...

Page 119: ...Chapter 8 Fixing System ...

Page 120: ......

Page 121: ...ature 8 2 8 2 1 3 Target Temperatures by Mode 8 2 8 3 Protective Functions 8 3 8 3 1 Outline 8 3 8 3 2 Failure Detection 8 3 8 4 Parts Replacement Procedure 8 5 8 4 1 Fixing Unit 8 5 8 4 1 1 Removing the Fixing Unit 8 5 8 4 1 2 Installing the Fixing unit 8 6 8 4 2 Pressure Roller 8 7 8 4 2 1 Removing the Pressure Roller 8 7 8 4 3 Fixing Film 8 7 8 4 3 1 Removing the Fixing Film Unit 8 7 8 4 4 Fixi...

Page 122: ......

Page 123: ...fixing pressure roller The delivery sensor SR5 is used to detect paper coming out of the fixing assembly F 8 1 F 8 2 Item Function Method Fixing method by fixing film pressure roller Fixing heater Unitary flat heater incorporating both main heater and sub heater Fixing temperature detection 1 Main thermistor TH1 Temperature control and fault detection 2 Sub thermistor TH2 Fault detection 3 Tempera...

Page 124: ...C from the target temperature of paper pass temperature control 5 Control at Time of Down Sequence When prints are made in the continuous print mode the sub thermistor in the no paper pass unit may rise extremely To prevent this the print head and paper clear ance is widen when the sub thermistor detects a temperature equal to or higher than 250 255 260 deg C The down sequence is performed in thre...

Page 125: ... temper ature control This failure is detected when the sub thermistor has continuously detected a temperature equal to or higher than 300 deg C for 0 15 second or longer during tem perature control b Detection of open thermistor excessively low temperature This failure is detected when the main thermistor has continuously detected a temperature lower than 20 deg C for 0 5 second or longer during ...

Page 126: ...Chapter 8 8 4 when the main thermistor temperature does not reach the target value 20 seconds later ...

Page 127: ...s position When replacing the fixing unit with a new one carry out height adjustment F 8 4 1 Detach the rear cover front cover front left cover rear left cover delivery tray fron cover and internal cover 2 Remove the boss 1 and then slide the guide front 2 to remove it F 8 5 3 Disconnect the two connectors 1 and then release the cable from the clamp F 8 6 4 Remove the screw 1 and remove the fan du...

Page 128: ...alling the fixing unit 8 4 1 2 Installing the Fixing unit 0013 1241 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF Follow the procedure described below when installing the fixing unit 1 Install the fixing unit without tightening the screws 2 Install the positioning pin 2 to align with marking 1 at the left door and then fix it with 4 screws at the front and back of the left door When installing a...

Page 129: ...t inlet guide 2 sideways to release it The fixing unit inlet guide need not be removed 3 Remove the pressure roller 3 F 8 14 4 Release the hook and remove the gear 1 The remaining part is the pressure roller 2 F 8 15 Precautions for Installation of Pressure Roller When reinstalling the pressure roller pay attention to the following 1 The pressure roller bearing must be in touch with the leaf sprin...

Page 130: ...rews 1 and then remove the grounding plate 2 and guide 3 F 8 21 6 Remove the fixing film unit 1 F 8 22 8 4 4 Fixing Delivery Sensor 8 4 4 1 Removing the Delivery Sensor 0013 1243 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Remove the front cover and front left cover 2 Remove the boss 1 and then slide the guide front 2 upward to remove it F 8 23 3 Disconnect the connector 1 and remove the del...

Page 131: ...Chapter 8 8 9 F 8 24 1 2 ...

Page 132: ......

Page 133: ...Chapter 9 External and Controls ...

Page 134: ......

Page 135: ...11 Detaching the Delivery Tray Front Cover 9 7 9 4 1 1 12 Detaching the Delivery Tray 9 7 9 4 2 Drive Unit 9 7 9 4 2 1 Removing the Main Drive Unit 9 7 9 4 2 2 Removing the Pickup Drive Unit 9 8 9 4 2 3 Removing the Fixing Duplex Drive Unit 9 8 9 4 3 Power Supply Unit 9 8 9 4 3 1 Removing the Power Supply PCB 9 8 9 4 4 Control Panel 9 8 9 4 4 1 Removing the Operation Panel Unit 9 8 9 4 5 Image Pro...

Page 136: ......

Page 137: ...ions are as follows Startup conditions 1 During normal rotation in the fixing cleaning mode user mode or after paper has reached the registration clutch 2 During transfer roller cleaning user mode or after operation of the main motor Stop conditions 1 After post rotation after completion of the cleaning mode or 30 seconds after stop of the main motor 2 After stop of the main motor due to opening o...

Page 138: ...ain power switch SW1 Supplies AC power to the power supply PCB Interlock switch SW2 SW3 Detects opening closing of the left door and front cover and cuts off 24 VR Output 24VR 5V 5VR 3 3V 3 3VR Rated output voltage 24V 5 1V 5 1V 3 4V 3 4V Output voltage tolerance 10 5 3 4 3 4 3 3 3 3 Rated output current 4 5A 0 3A 0 7A 2 4A 0 8A Overcurrent protection trigger current 7 0A 4 0A 2 0A 3 7A 2 0A Overv...

Page 139: ...mechanism to prevent damage to the power circuit in the event of an over current or over voltage as caused by a short circuit or the like on the load side If the over current over voltage protective mechanism has gone ON disconnect the power cord and correct the fault then connect the power cord once gain to reset the machine If short circuiting and resetting are repeated the internal fuse F1 F2 c...

Page 140: ...ve the three screws 1 disconnect the three connectors 2 and then remove the ground wire 3 4 While pushing the reader rear cover 5 upward with your finger to release the claw 4 slide the cover backward to remove it F 9 5 9 4 1 1 3 Detaching the Rear Cover 0013 2401 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 To release the hooks at the back of the machine move the machine backward until the h...

Page 141: ... front left cover 3 F 9 8 9 4 1 1 6 Detaching the Rear left Cover 0013 2405 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Detach the rear cover and reader left cover 2 Remove the two screws 1 3 Open the left door 4 Release the inner hook 2 by accessing it from the back of the machine and then detach the rear left cover 3 F 9 9 9 4 1 1 7 Detaching the Reader Right Cover 0013 2407 iR1018 iR1018J...

Page 142: ...out 5 cm above the edge of the desk and so on 3 Release the two claws 1 at the rear back of the right cover 4 Using a flathead screwdriver release the three claws 2 at the top of the right cover F 9 11 5 Remove the claw 1 at the front and then release the two hooks 2 using a flathead screwdriver 6 Remove right cover 4 in the direction of the arrow and then detach the right cover 4 by releasing the...

Page 143: ...R1022iF 1 Detach the reader left cover the front left cover and the inner cover 2 Remove the screw 1 and then detach the delivery tray front cover 2 F 9 15 9 4 1 1 12 Detaching the Delivery Tray 0013 2411 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Remove the reader left cover and the front left cover 2 Remove the rear cover the reader rear cover the right cover the reader right cover the in...

Page 144: ... the main drive unit 3 Release the cable from all clamps on the fixing duplex drive unit 4 Remove the three screws 1 and then remove the fixing duplex drive unit 2 F 9 19 9 4 3 Power Supply Unit 9 4 3 1 Removing the Power Supply PCB 0013 1996 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Detach the rear cover the right cover the inner cover and the delivery tray front cover and then remove the...

Page 145: ... the modem PCB 2 F 9 23 When mounting the screw surrounded with a circle mount it with a grounded plate spring 7 Disconnect the connector of the cable in the guide 1 remove the claw 2 and slide the guide 1 upward to remove it 8 Remove the six screws 3 and then remove the IP cover 4 F 9 24 9 Remove the screw 1 and then remove the ROM PCB 2 10 Remove the memory PCB 3 11 Remove the USB memory 4 12 Re...

Page 146: ...tional functions key on the operation panel 2 Press the arrow key on the touch panel to display TEST MODE 3 Press OK 4 Press the 2 key to display SCAN TEST 5 Press the 3 key to display SHEET POS ADJ 6 Press OK The optical system starts scanning Several seconds later automatic adjust ment of the reading position finishes and OK appears If automatic adjustment fails NG appears Perform the following ...

Page 147: ...CB 2 F 9 33 9 4 11 Interlock Switch 9 4 11 1 Removing the Interlock Switch 0013 2031 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Detach the reader left and the front left cover 2 Detach the rear cover the right cover the inner cover the control panel and the delivery tray 3 Disconnect the connector J112 from the DC controller PCB and then remove the cable from the cable guide by cutting cabl...

Page 148: ...ker 0013 2011 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Detach the right cover and the rear cover 2 Disconnect the connector 1 and then remove the cable from the cable guide F 9 37 3 Remove the two screws 1 and then remove the speaker 2 F 9 38 2 3 1 1 1 2 ...

Page 149: ...Chapter 10 Original Feeding System ...

Page 150: ......

Page 151: ... ADF Motor Unit 10 10 10 4 5 1 Removing the ADF Motor 10 10 10 4 6 Pick up Feed Roller Unit 10 10 10 4 6 1 Removing the Pickup Feed Roller Unit 10 10 10 4 7 Pickup Roller 10 11 10 4 7 1 Removing the Pickup Roller 10 11 10 4 8 Original Separation Pad 10 11 10 4 8 1 Removing the Separation Pad 10 11 10 4 9 Feed Roller 10 12 10 4 9 1 Removing the Feed Roller 10 12 10 4 10 Original Sensor 10 12 10 4 1...

Page 152: ......

Page 153: ...F has 4 sensors to monitor the state of the original The names and the functions of the sensors are as follows T 10 1 F 10 1 10 1 2 Drive Mechanism 0013 1192 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF F 10 2 Symbol Sensor Function SR2001 Document set sensor Detects the presence absence of an original in the document set assembly SR2002 Document edge sensor Detects the paper feed status and tr...

Page 154: ...on is performed for all single sided documents irrespective of whether document widths are the same F 10 3 Operation mode name Outline of operation Associated print mode 1 Forward pickup delivery Picks up reads and then delivers an document Single sided document Simplex printing Single sided document Duplex printing This operation is performed for documents with the same width 2 Forward feed rever...

Page 155: ...n below MEMO This operation is performed for all double sided documents irrespective of whether document widths are the same F 10 4 F 10 5 Document Pickup Formation of loop Reading Formation of loop Reverse side reading Reversal Feed Feed Next Reversal Feed Idle feed Delivery End of job ...

Page 156: ...ion roller At this time the pickup roller drive shaft which is rotated via the spring one way clutch is stationary at the highest position in the pickup unit The pickup roller incorporating a one way clutch is rotated by the friction against the paper F 10 6 10 2 4 Reversal Operation 0013 1196 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF There are two types of reversal operations reversal from ...

Page 157: ...rough the original scanning unit Thus the original has been reversed After completion of re pickup the roller release solenoid M2003 turns off at completion of scanning of the reverse side of the original After this re reversal feed and delivery operations are performed F 10 9 10 2 5 Delivery Operation 0013 1197 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF The original finished with stream read...

Page 158: ...is fed by the delivery roller which is turned by the ADF motor M2001 The delivery roller is normally held pressurized It is released when the roller release solenoid SL2003 turns on to reverse the original for duplex printing F 10 10 Delivery roller M2001 SL2002 SL2003 M2001 SL2002 SL2003 ...

Page 159: ...t detect paper when the paper has been fed by the predetermined distance since reception of a pickup request 0009 Document edge sensor stationary SR2002 The trailing edge of paper is not detected when the paper has been fed by the predetermined distance since detection of it by the docement edge sensor 000a Paper absence Pull out the document SR2001 The document set sensor has been held off since ...

Page 160: ...nt Cover 0013 1246 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Remove the two screws 1 release two hooks 2 and then detach the front cover 3 F 10 15 10 4 2 2 Removing the Rear Cover 0013 1247 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Remove the stopper screw 1 2 Open the pickup tray remove the screw 2 and then detach the rear cover 3 F 10 16 10 4 2 3 Detaching the Open Close cover 00...

Page 161: ...022F iR1022i iR1022iF 1 Remove the feed frame unit 2 Remove the three screws 1 and then remove the drive unit 2 F 10 19 When reinstalling the drive unit make sure that the pickup solenoid lock plate 1 is engaged with the gear F 10 20 10 4 4 Feed Frame Unit 10 4 4 1 Removing the Feed Frame Unit 0013 1443 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Detach the front cover the rear cover the ope...

Page 162: ...acket 3 5 Remove the clamp and edge saddle from the motor frame The remaining part is the ADF motor unit 4 F 10 25 Since the ADF motor unit was factory adjusted do not disassemble it fur ther After replacing the ADF motor unit reinstall the parts removed in steps 3 and 4 10 4 6 Pick up Feed Roller Unit 10 4 6 1 Removing the Pickup Feed Roller Unit 0013 1444 iR1018 iR1018J iR1022A iR1022F iR1022i i...

Page 163: ...2F iR1022i iR1022iF 1 Remove the pickup feed roller unit 2 Remove the screw 1 and then remove the roller bracket 2 3 Remove the pickup roller 3 F 10 27 10 4 8 Original Separation Pad 10 4 8 1 Removing the Separation Pad 0013 1256 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Open the open close cover 2 Release the two claws 1 and then remove the separation pad 2 F 10 28 When reinstalling the s...

Page 164: ...tach the rear cover 2 Release the hook remove the separation rear sensor 1 and then disconnect the connector 2 F 10 32 10 4 12 Registration Sensor 10 4 12 1 Removing the Registration Sensor 0013 1449 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Remove the front cover and open close cover 2 Open the ADF remove the three screws 1 and then detach the ADF left lower cover 2 F 10 33 3 Release the ...

Page 165: ...d 2 F 10 39 10 4 15 Registaration Solenoid 10 4 15 1 Removing the Registration Solenoid 0013 1453 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Remove the feed frame unit 2 Remove the three screws 1 and then remove the drive unit 2 F 10 40 3 Remove the screw 1 and then remove the registration solenoid 2 F 10 41 10 4 16 Roller Release Solenoid 10 4 16 1 Removing the Roller Release Solenoid 0013...

Page 166: ......

Page 167: ...Chapter 11 Maintenance and Inspection ...

Page 168: ......

Page 169: ... 11 1 Periodically Replaced Parts 11 1 11 1 1 Periodically Replaced Parts 11 1 11 2 Durables and Consumables 11 1 11 2 1 Durables 11 1 11 3 Scheduled Servicing Basic Procedure 11 1 11 3 1 Periodeical Service Items 11 1 ...

Page 170: ......

Page 171: ...ve parts that require periodical replacement 11 2 Durables and Consumables 11 2 1 Durables 0013 1260 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF The machine does not have durables 11 3 Scheduled Servicing Basic Procedure 11 3 1 Periodeical Service Items 0013 1262 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF The machine does not have periodecal service items ...

Page 172: ......

Page 173: ...Chapter 12 Standards and Adjustments ...

Page 174: ......

Page 175: ...er Replacing the Image Processor PCB 12 2 12 3 2 Actions to Take before All Clearing Backing up the User Data 12 2 12 4 ADF 12 3 12 4 1 Outline 12 3 12 4 1 1 Outline 12 3 12 4 1 2 Preparing a Test Sheet for Adjustment 12 3 12 4 2 Adjusting the Mechanical System 12 3 12 4 2 1 Adjusting the Perpendicularity 12 3 12 4 3 Adjusting the Ellectrical System 12 3 12 4 3 1 Adjusting the Magnification 12 3 1...

Page 176: ......

Page 177: ... of the host machine are not shown in this doc ument because they are the same as the spring position 1 at the back of the host machine and the spring position 0t the front of the host machine respec tively F 12 3 1 Check the current hooking positions of the left and right springs of the registration roller Change the spring hooking positions in reference to the table below They are adjustable in ...

Page 178: ...Take before All Clearing Backing up the User Data 0013 1271 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF Performing the all clear operation in the service mode CLEAR ALL erases initializes the user data such as address data and user mode settings Be sure to back up the user data with the data export function before starting the all clear operation and then load the user data with tbe data impor...

Page 179: ...at on copy A If required make an adjustment in the service mode A4 size paper 277 1mm LTR paper 59 1mm Image on copy A is shorter Increase the value or reduce the stream read ing speed Image on copy A is longer Decrease the value or increase the stream reading speed 3 Enter the service mode Sequentially press the additional functions key 2 key 8 key and additional functions key on the operation pa...

Page 180: ...ward will increase the right registration on the upper side of paper by 1 mm 12 4 3 3 Leading edge registration adjustment 0013 1280 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Load the test chart in the ADF and make a copy of it 2 Compare the end registration of the test chart with that on the copy If re quired make an adjustment The specified end registration is 10mm 2mm F 12 13 The image ...

Page 181: ...Chapter 13 Correcting Faulty Images ...

Page 182: ......

Page 183: ...es 13 1 13 1 5 Checking the Units and Functional Systems 13 1 13 1 6 Others 13 2 13 2 Outline of Electrical Components 13 3 13 2 1 Clutch Solenoid 13 3 13 2 1 1 List of Clutches Solenoids Motors Fans 13 3 13 2 2 Sensor 13 4 13 2 2 1 List of Sensors 13 4 13 2 3 Lamps Heaters and Others 13 5 13 2 3 1 List of Lamps Heaters and Others 13 5 13 2 4 PCBs 13 7 13 2 4 1 List of PCBs 13 7 ...

Page 184: ......

Page 185: ... film and pressure roller are free from wear scratches dirt and deformation Check whether the fixing thermistor is broken Check whether the temperature huse is conductive Paper transport Check whether the paper transport path is free from foreign objects such as paper chips Check whether the paper pickup feed and separation rollers are free from paper dust Also check whether these rollers are free...

Page 186: ... the dust proof glass is likely to cause poor image density in sub scanning direction c condensation on the contact sensor of the reader unit or on the copyboard glass can cause light images d condensation on the pickup or feed guide can cause paper feed problems If the problem given in d above has occurred dry wipe the units in the feed system Do not open the package containing a drum unit right ...

Page 187: ...ler FK2 1411 J203 Relay PCB M1 Main motor Supplies a drive to each rollers FK2 1413 J110 DC controller PCB E010 M2 Polygon motor Drives the laser scanner FM2 5271 J105 DC controller PCB M401 Reader motor Drives the contact sensor FK2 1383 J410 Analog processor PCB FM1 Heat discharge fan Cools fixing unit FK2 1386 J206 Relay PCB E805 Symbol Name Function Part No Connection jack No Error SL2001 Pick...

Page 188: ...l sensor Detects the delivery paper full status WG8 5776 J208 Relay PCB SR11 Registration sensor Detects registration paper WG8 5776 J202 Relay PCB 0104 0208 010c 0210 0214 SR12 Manual feed paper sensor Detects presence absence of manually fed paper WG8 5776 J202 Relay PCB SW2 Interlock switch Detects opening closing of the left door WC4 5236 J112 DC controller PCB 1118 SW3 Interlock switch Detect...

Page 189: ... Connection Jack No Error H1 Fixing heater Used as the heater for fixing Fixing unit 120V FM2 9045 230V FM2 9046 J15 power supply PCB E000 E001 E002 E003 TH1 Fixing main thermistor Detects the fixing heater temperature Fixing unit 100V FM2 5297 120V FM2 5278 230V FM2 5298 TH2 Fixing sub thermistor Detects the fixing heater temperature Fixing unit 100V FM2 5297 120V FM2 5278 230V FM2 5298 TP1 Tempe...

Page 190: ...Chapter 13 13 6 ADF There are no parts applicable to ADF ...

Page 191: ...ace Two lot type FM2 5050 iR1022F iR1022iF except for EURO Three lot type FM2 5051 iR1022F iR1022iF for EURO 9 Modem PCB Control the fax FM2 5047 with SEND functions FM2 4057 w o SEND functions 10 LAN PCB Network interface printer function control FM2 5048 11 Operation panel PCB Controls the operation panel FM2 9000 iR1023iF for USA FM2 9001 iR1022iF for EURO FM2 9002 iR1022iF FM2 9003 iR1022iF fo...

Page 192: ...Chapter 13 13 8 F 13 6 ADF There is no circuit board in ADF 4 2 5 6 3 12 11 13 1 10 9 8 13 7 14 ...

Page 193: ...Chapter 14 Self Diagnosis ...

Page 194: ......

Page 195: ... 14 2 Jam Code 14 2 14 2 1 Jam Codes Main body 14 2 14 2 2 Jam Codes ADF 14 2 14 3 FAX Error Codes 14 3 14 3 1 Outline 14 3 14 3 1 1 Error Code Outline 14 3 14 3 2 User Error Code 14 3 14 3 2 1 User Error Code 14 3 14 3 3 Service Error Code 14 3 14 3 3 1 Service Error Code 14 3 ...

Page 196: ......

Page 197: ...ate was detected continuously for five or more seconds while the main motor was turning Check the connector of the waster toner full sensor Replace the waste toner full sensor Replace the DC controller PCB E100 0000 BD detection PCB failure The BD detection PCB is faulty Check the connector of the BD detection PCB Replace the laser scanner unit Replace the DC controller PCB E196 0001 Flash ROM wri...

Page 198: ...ration sensor SR11 has detected the leading edge of paper the delivery sensor SR5 does not detect the leading edge of paper within a specific period of time 0210 Delivery Sensor Stationary Jam SR5 The delivery sensor cannot detect absence of paper within the specified time after turning off of the registration clutch The delivery sensor cannot detect absence of paper within the specified time afte...

Page 199: ...sent at the other party 0018 Tx Rx auto call initiation has failed 0037 Rx image memory overflow at time of reception has occurred 0059 Tx The number you dial and connected number CSI does not match 0995 0099 Tx Rx a memory communication reservation has been cancelled No Tx Rx Description 0100 Tx at time of transmission the procedural signal has been transmitted more than specified 0101 Tx Rx the ...

Page 200: ...al signal has been transmitted more than specified after transmission of PPS EOM 0765 Tx at time of ECM transmission no meaningful signal is received after transmission of PPS EOP causing the procedural signal to be transmitted more than specified 0767 Tx at time of ECM transmission DCN is received after transmission of PPS EOP 0768 Tx at time of ECM transmission the procedural signal has been tra...

Page 201: ...Chapter 15 Service Mode ...

Page 202: ......

Page 203: ... of Bit 2 15 10 15 3 6 SSSW SW12 15 10 15 3 6 1 List of Functions 15 10 15 3 7 SSSW SW13 15 10 15 3 7 1 List of Functions 15 10 15 3 7 2 Detailed Discussions of Bit 2 15 10 15 3 8 SSSW SW14 15 11 15 3 8 1 List of Functions 15 11 15 3 8 2 Detailed Discussions of Bit 2 15 11 15 3 8 3 Detailed Discussions of Bit 4 15 11 15 3 9 SSSW SW28 15 11 15 3 9 1 List of Functions 15 11 15 3 9 2 Detailed Discuss...

Page 204: ...rizontal scan start position adjustment 15 19 15 6 6 033 Vertical scan magnification correction 15 19 15 6 7 034 Horizontal scan magnification correction 15 19 15 6 8 035 036 Reader motor speed change 15 19 15 6 9 041 Vertical scan start position adjustment when scanning on a document fed from ADF 15 19 15 6 10 042 Horizontal scan start position adjustment when scanning on a document fed from ADF ...

Page 205: ...15 24 15 7 2 13 053 Margin adjustment at the leading edge of the copy 15 24 15 7 2 14 054 Margin adjustment at the trailing edge of the copy 15 24 15 7 2 15 055 Margin adjustment at the right edge of the copy 15 24 15 7 2 16 056 Margin adjustment at the left edge of the copy 15 24 15 8 Registration of Accessories ACC 15 25 15 8 1 Accessory Registration 15 25 15 9 Display of Counter Information COU...

Page 206: ......

Page 207: ... items are for telephone network control functions such as the selection signal transmission conditions and the detection conditions for the control signals sent from the exchange FAX Do not use SCAN These setting items are for image adjustment in scanning PRINT These setting items are for image adjustment in printer assembly and for special mode for the field related measures NETWORK Do not use C...

Page 208: ...ions key 2key 8key Additional functions key sequentially SSSW NUMERIC Param NUMERIC Param 2 Selecting a Menu Item Select the Menu item using the left arrow right arrow on the touch panel 3 Press OK 5 Registering Setting Data Enter data using the keypad and then press OK 6 Press the Stop Additional functions Reset key to end the service mode NUMERIC Param 3 NUMER I C P a r am 001 001 002 00 2 0 0 1...

Page 209: ...ine monitor setting 07 10 0 15 transmission level setting 08 0 0 3429 1 3200 2 3000 3 2800 4 2743 5 2400 V 34 baud rate 09 0 0 33 6kbs 1 31 2kbs 2 28 8kbs 3 26 4kbs 4 24 0kbs 5 21 6kbs 6 19 2kbs 7 16 8kbs 8 14 4kbs 9 12 0kbs 10 9 6kbs 11 7 2kbs 12 4 8kbs 13 2 4kbs V 34 transmission speed 10 1 0 50Hz 1 25Hz 2 17Hz pseudo CI signal frequency setting 11 20 not used ...

Page 210: ...ms 0 999 pseudo RBT signal pattern ON time setting 018 0 0ms 0 999 pseudo RBT signal pattern OFF time short setting 019 400 2000ms 0 999 pseudo RBT signal pattern OFF time long setting 020 100 1000ms 0 999 pseudo CI signal pattern ON time setting 021 0 0ms 0 999 pseudo CI signal pattern OFF time short setting 022 400 2000ms 0 999 pseudo CI signal pattern OFF time long setting 023 0 0 7 fax tel swi...

Page 211: ...tion correction superfine 045 75 0 to 200 one unit 0 1mm Horizontal scan end position correction fine 046 75 0 to 200 one unit 0 1mm Horizontal scan end position correction standard 047 32 0 to 32 one unit 0 1 Vertical scan magnification correction scanning on ADF 048 32 0 to 32 one unit 0 1 Horizontal scan magnification correction scanning on ADF 049 053 Not used 054 32 0 to 32 one unit 0 1 Picku...

Page 212: ...ature adjustment cassette 42 2 0 to 6 1 unit 5 deg C Target fixing temperature adjustment option cassette 43 50 not used 51 3 0 to 6 1 unit 5 deg C Target 2 sided temperature adjustment 52 not used 53 0 0 to 9999 one unit 0 1 mm Adjustment of margin at leading edge of copy 54 50 0 to 9999 one unit 0 1 mm Adjustment of margin at trailing edge of copy 55 0 0 to 9999 one unit 0 1 mm Adjustment of mar...

Page 213: ...ar the contents of the error E code history ALARM Use it to clear the contents of the alarm history CARD Use it to clear the control cars error data ERR E355 Not used E719 Use it to clear the management information at the time of card reader removal PWD Use it to clear the system administrator s password FILE SYSTEM Not used FORMAT USB MEMORY Format the USB memory This mode is used when the USB me...

Page 214: ...s 0013 1307 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF T 15 2 15 3 3 2 Detailed Discussions of Bit 7 0013 1308 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF Use it to enable disable transmission of a 1080 Hz tonal signal before transmission of the CED signal Select transmit if errors occur frequently because of an echo when reception is from overseas Memo Any of the following error code may...

Page 215: ...image signals is difficult select 1500 ms 15 3 4 5 Detailed Discussions of Bit 6 0013 1313 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF Selects whether or not to transmit CNG signal during manual transmission In manual transmitting to a fax with the FAX TEL switching mode if there are frequent errors due to failure to switch to fax mode select Transmitted for the CNG signal 15 3 4 6 Detailed Di...

Page 216: ... 15 3 7 2 Detailed Discussions of Bit 2 0013 1320 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF It converts inch into mm when transmitting the received image data Scanning direction in conversion follows the Bit 2 setting of SW14 Bit Function 1 0 0 Time out period for one page upon transmission 1 0 1 Time out period for one page upon transmission 1 0 2 not used 3 not used 4 Time out period for o...

Page 217: ... iR1022F iR1022i iR1022iF If ANSam signal is not received during transmission select whether to use the V 8 protocol when the other fax machine declares the V 8 protocol in DIS signal If NO is selected the CI signal is not transmitted and the V 8 protocol is not used even if the DIS that specifies the V 8 protocol is received The V 8 late start is not executed during manual transmission regardless...

Page 218: ...cussions of Bit 1 0013 7932 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF Select whether to display the waste toner full warning as a drum replacement required message or as E019 displayed on an operator call Select 1 to display a rum replacement required message on an operator call Select 0 to display E019 on an service call 15 4 Setting of Menu Switch Menu 15 4 1 Menu Switch Composition 0013 1...

Page 219: ...of reception because of the line condition 103 106 107 201 793 15 4 5 No 008 V 34 modulation speed upper limit 0013 1337 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF Use it to set an upper limit to the modulation speed baud rate for the V 34 primary channel 15 4 6 No 009 V 34 data speed upper limit 0013 1338 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF Use it to set an upper limit to the dat...

Page 220: ...is parameter if errors occur frequently at time of communication because of the condition of the line Memo Any of the following error codes may be indicated because of the condition of the line 0005 0018 The line condition identification time is between when the dial signal is transmitted and when the line condition is cut for the transmitting party while it is between when the DIS signal is trans...

Page 221: ... Counter key When 0 is selected count type will not be indicated No 56 Use it to change the type of soft counter 1 of the control panel to suit the needs of the user No 57 Use it to change the type of soft counter 2 of the control panel to suit the needs of the user No 58 Use it to change the type of soft counter 3 of the control panel to suit the needs of the user No 59 Use it to change the type ...

Page 222: ...B 2 sided 1 1 1 201 Copy Total1 1 1 202 Copy Total2 2 1 203 Copy L 1 204 Copy S 1 205 CopyA Total1 1 1 206 CopyA Total2 2 1 207 CopyA L 1 208 CopyA S 1 209 Local copy Total1 1 1 210 Local copy Total2 2 1 211 Local copy L 1 212 Local copy S 1 221 Copy Bk1 1 1 222 Copy Bk2 2 1 227 Copy Bk L 1 228 Copy Bk S 1 237 Copy Bk L 2 sided 1 238 Copy Bk S 2 sided 1 249 CopyA Bk1 1 1 250 CopyA Bk2 2 1 255 Copy...

Page 223: ...S 1 1 1 413 Copy Print 2 2 2 2 1 1 1 414 Copy Print 1 1 1 1 1 1 1 421 Copy Print Bk L 1 1 1 422 Copy Print Bk S 1 1 1 701 Recieved print Total1 702 Recieved print Total2 703 Recieved print L 704 Recieved print S 709 Recieved print Bk1 710 Recieved print Bk2 715 Recieved print Bk L 716 Recieved print Bk S 725 Recieved print Bk L 2 sided 1 726 Recieved print Bk S 2 sided 1 801 Report print Total1 80...

Page 224: ...ion during ADF scanning 390 300 450 one unit 0 1mm 025 Not used 026 Distance from the standby position of CIS to the shading start point 22 6 48 one unit 0 1mm 027 030 Not used 031 Vertical scan start position adjustment 0 0 70 one unit 0 1mm 032 Horizontal scan start position adjustment 115 50 150 one unit 0 1mm 033 Vertical scan magnification correction 32 0 32 one unit 0 1 034 Horizontal scan m...

Page 225: ...rrect the magnification of horizontal scanning of a book The larger the adjustment value the more the image stretches in the horizontal scanning direction 15 6 8 035 036 Reader motor speed change 0013 1362 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF Though no market adjustment work needs to be carried out enter factory defaults at image processor PCB replacement 15 6 9 041 Vertical scan start ...

Page 226: ...magnification correction when scanning on a document fed from ADF 0013 1371 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF Correct the magnification of horizontal scanning of a document fed from the ADF The smaller the adjustment value the more the image ruduces in the horizontal scanning direction This menu is used to adjust the ADF feed motor speed If you changed the adjustment value in this mo...

Page 227: ...indicated on the new document glass and write the values on the service label F 15 5 15 7 Setting of Printer Functions PRINTER 15 7 1 Service Soft Switch Settings PRINTER 15 7 1 1 SSSW SW05 15 7 1 1 1 List of Functions 0013 1379 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF T 15 16 15 7 1 1 2 Detailed Discussions of Bit 7 0013 1380 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF Use it to enable...

Page 228: ...orescent flicking during printing Implementation of this mode would degrade the throughput 15 7 1 2 5 Detailed Discussions of Bit 5 0013 1385 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF Select whether to enable or disable silent mode Select Enable to modify the registration loop amount and thus reduce noises or squeaks the registration rollers produce after picking paper from the individual pa...

Page 229: ...ustment value the wider the left end margin of the image becomes 15 7 2 8 039 Left end registration adjustment duplex unit 0013 1400 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF Adjust the left end registration margin of paper picked from a duplex unit The larger the adjustment value the wider the left end margin of the image becomes 15 7 2 9 040 Target fixing temperature adjustment manual feed...

Page 230: ...de livered paper 15 7 2 13 053 Margin adjustment at the leading edge of the copy 0013 1405 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF Adjust the margin at the leading edge of the copy Increasing the value makes the margin at the leading edge larger 15 7 2 14 054 Margin adjustment at the trailing edge of the copy 0013 1406 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF Adjust the margin at th...

Page 231: ... Set whether to support the control card I F CC V or not 0 Do not support 1 Support COIN Coin vendor change Set the control card set display appearing on the operator station for vendor use 0 Control card use 1 Coin vendor use CONTROL Set the PDL printer output control where the control card I F CC V is supported 0 Enable printing without a card mounted 1 Enable printing with a card mounted in pos...

Page 232: ...l clear Execute service mode CLEAR COUNTER to clear all maintenance parts counters Counter clear on parts replacement Press the numeric keypad key 0 after displaying the counter for a part just replaced and the counter will be cleared individually ...

Page 233: ...ommunications both successful and error Item Explanation SERVICE DATA LIST Service mode service soft switch output SSSW MENU NUMERIC Param SPECIAL NCU SCAN PRINT SYSTEM ROM start date SYSTEM DATA LIST Service mode service soft switch output SSSW MENU NUMERIC Param SPECIAL NCU SCAN PRINT SYSTEM ROM start date System dump list output SYSTEM DUMP LIST Transmission count reception count record chart c...

Page 234: ...smitted and received for each modem speed 5 Total number of pages transmitted received in connection with different modem speeds Standard Fine Super Fine Ultra Fine 6 Total number of pages transmitted and received for each coding method 7 Total number of pages transmitted and received in each mode 8 Total number of pages printed scanned 9 Total number of occurrences for error code 1 3 2 3 4 5 6 7 ...

Page 235: ...rocedural signal received TX procedural signal transmitted 15 10 4 Counter List 0013 1414 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF Explanation Maintenance supplies counter output For more detailed information about the maintenance supplies counter output execute service mode Display counter information Counters 15 10 5 Error Log List 0013 1415 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF...

Page 236: ...0008 Document edge sensor delay jam 0009 Document edge sensor stationary jam 000a Paper absence Pull out the document 000c Deliver delay jam 000d Delivery stationary jam 0010 Pickup NG 8 Total counter display 9 Pickup stage position 0 Manual feed tray 1 Cassette 1 2 Cassette 2 10 Paper size Error history description ERR Item Explanation 1 Number The larger the number of an error the more recently ...

Page 237: ...54 213 214 215 WRITE ADJ PRM 031 032 033 034 035 036 037 038 039 OPTYION ROM USB MEMORY DELIVERY FULL SENSOR 1 DELIVERY FULL SENSOR 2 USB SERIAL No MAC ADDRESS BACKUP BATTERY LUGIA _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 238: ... Service Label 0013 1417 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF Enter the value given in the service label affixed to the rear cover when it has been replaced with a new one F 15 11 FACTORY 1 2 3 FACTORY 1 2 3 031 50 026 032 50 031 033 50 032 034 100 033 035 100 034 036 100 041 037 100 042 038 100 043 039 100 044 045 046 047 048 054 213 214 215 PRINT PRINT NUMERIC SCAN SCAN NUMERIC body N...

Page 239: ...bbreviated dialing and group dialing SERVICE DATA Clears the system dump list except for counters and clear dates COUNTER Clears the maintenance counter parts counter and mode specific counters Initializes the counter numerator in the system dump list TYPE Initializes user data and service data to suit specified destination settings SOFT CNT Not used HST ACTIVITY Initializes the activity report AC...

Page 240: ...c keypad key 1 Corrects the LED output of the contact sensor and sets its parameters automatically AGC adjustment Numeric keypad key 3 Adjusts the document scan position only on models with the ADF feature installed Adjusts the position of the contact sensor for scanning documents fed from the ADF automatically Numeric keypad key 4 Detects trash at reader scan positions A B C Pos A Reference read ...

Page 241: ...test signals of the following frequencies from the modem are transmitted using the telephone line terminal and the speaker To select a different frequency Keypad Type Description 1 Relay test Use it to turn on off a selected relay to execute a switch over test 2 Frequency test The modem sends tonal signals from the modular jack and the speaker 4 G3 signal transmission test The modem sends G3 signa...

Page 242: ... test In this signal the tonal signal DTMF signal received from the telephone line terminal can be checked to find out if it was detected by the modem F 15 16 V 34 G3 Signal Transmission Test A press on 8 on the keypad from the MODEM test menu selectes the V 34 G3 signal transmission test The V 34 G3 signals below are sent from the modem using the modular jack and the speaker by pressing the start...

Page 243: ...the status of the unit sensors from LCD indications Press numeric keypad key 3 on the FUNCTION TEST menu to select the sensor test LCD indications change as the associated sensors turn on and off 4800bps 7200bps 9600bps 12000bps 14400bps 16800bps 19200bps 21600bps 24000bps 26400bps 28800bps 31200bps 33600bps Keypad Item Explanation 1 G3 signal transmission test Transmits 4800 bps G3 signals to a t...

Page 244: ...R LATCH 0 2 Press numeric keypad key 1 CAS 0000 LOCK 0 Press numeric keypad key 0 OP1 0000 OP2 0000 OP3 0000 Press numeric keypad key 1 CAS 0 REG 0 DEL 0 0 MULTI 0 Press numeric keypad key 0 TONER Waste toner full detection sensor SR6 0 Document presence 1 Document absence FULL Delivery full sensor SR10 0 Document presence 1 Document absence 2ND DEL 0 0 Not used Not used TONER 0 FULL 0 2ND DEL 0 0...

Page 245: ...ted below Press numeric keypad key 4 BSCT on BDOC A3 BDSS3 0 of of of of Press numeric keypad key 5 BSCT Not used BDOC Not used BDSS3 0 of of of of Not used LAST of EXIT of REG of CVR of LAST Not used EXIT Not used REG Not used CVR Not used Press numeric keypad key 7 WID1 of WID2 of LEN1 of LEN2 of WID1 Not used WID2 Not used LEN1 Not used LEN2 Not used Press numeric keypad key 8 REF xxx ANT xxx A...

Page 246: ...test 1 The test succeeds if the characters appearing in the LCD are erased when the correspond ing keys are pressed When the entire character display is erased operation key test 2 launches only on models with the FAX feature installed As in 1 the test succeeds if the characters appearing in the LCD are erased when the corresponding keys are pressed Operation key test 1 correspondence diagram F 15...

Page 247: ...lect test menu 3 When the CNG signal is detected on the telephone line connection terminal the LCD display changes from OFF to ON indicating the received frequency The LCD displays the status of CML CNG and FED detection from left to right with ON OFF indications Numeric keypad key 3 turns off the CML relay to detect CNG 15 15 6 Roller cleaning mode 0 ROLLER CLEAN 0013 1428 iR1018 iR1018J iR1022A ...

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Page 249: ...Chapter 16 Upgrading ...

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Page 251: ...eparations 16 1 16 2 1 Registering the System Software 16 1 16 2 2 Connection 16 3 16 3 Downloading System Software 16 4 16 3 1 Downloading System 16 4 16 3 1 1 Downloading Procedure 16 4 16 3 2 Downloading BOOT 16 4 16 3 2 1 Downloading Procedure 16 4 16 3 3 Other Upgrade Methods 16 9 16 3 3 1 Downloading the PCL Software 16 9 ...

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Page 253: ... the System Software 0013 1288 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF System software programs to be downloaded need to be registered in the SST The system software programs are registered with the names listed below Software Programs Preinstalled in Main Unit T 16 2 Use the firmware for the model suitable for the compatible product Unit name Main controller System Boot program Boot PCL b...

Page 254: ...tton F 16 3 6 A list of system software programs contained in the system CD is displayed Uncheck the checkboxes of unnecessary folders and system software programs and then click the REGISTER button This machine allows two or more system software programs to be register at the same time However it does not allow two or more them to be downloaded at the same time If two or more software programs ne...

Page 255: ...he OK button F 16 5 16 2 2 Connection 0013 1289 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Turn off the main power switch of this machine and then disconnect the cables connected to this machine 2 Connect USB connector on the back of this machine to the PC using the USB cable 1 F 16 6 1 ...

Page 256: ... BOOT 16 3 2 1 Downloading Procedure 0013 1291 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF 1 Turn on the power switch of the PC and start SST 2 When the power switch is turned on the Found New hardware Wizard appears Click Cancel F 16 7 3 Select MFP in Target Selection and then select iR1022 in Model List F 16 8 4 Double click the System folder in Model List to check the system software versio...

Page 257: ... Key 8 Key Additional Functions Key 7 Using the plus or minus key select DOWNLOAD 8 Press the OK key on the control panel to place the host machine in the downloading wait mode DOWNLOAD CONNECTED is displayed 9 Press the OK button on the SST screen displayed on the display of the PC F 16 10 10 When connection is complete the following screen appears Click the OK button ...

Page 258: ...Click BootROM Download on the Selecting a Job screen F 16 12 12 Select the version of the system software to download from the list Check that the selected version is displayed in Selected Version and then click the START button ...

Page 259: ...is displayed F 16 14 Never turn off the power switch of the machine while the data is being written to the flash ROM If it becomes impossible to start this machine after turning its power switch off the image processor PCB must be replaced 14 When writing of the data to the Flash ROM is complete its result is displayed Click the OK button ...

Page 260: ...Chapter 16 16 8 F 16 15 15 When the Selecting a Job screen appears click Return to Main Menu F 16 16 16 Click the OK button to return to the menu screen of SST ...

Page 261: ...it button and turn OFF ON the main power switch F 16 18 16 3 3 Other Upgrade Methods 16 3 3 1 Downloading the PCL Software 0013 1292 iR1018 iR1018J iR1022A iR1022F iR1022i iR1022iF To download the software for the option PCL board use the steps given for the BOOT software ...

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Page 263: ...Chapter 17 Service Tools ...

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Page 265: ...Contents Contents 17 1 Service Tools 17 1 17 1 1 Special Tools 17 1 ...

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Page 267: ...to the standard tools set you will need the following special tools for servicing of the machine T 17 1 Key to Notation rank A each service engineer is expected to carry one Tool name Tool No Rank Shape Uses Digital multimeter FY9 2002 A For making electrical checks NA 3 Test Chart FY9 9196 A For checking and adjusting images ...

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