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Canon BJ-W9000, Service Manual

The Canon BJ-W9000 is a professional-grade large format inkjet printer. To assist users, a comprehensive and detailed Service Manual is available for download, completely free of charge, from manualshive.com. This manual provides essential instructions, troubleshooting tips, and maintenance guidelines to maximize the printer's performance and longevity.

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Part 5: Maintenance

BJ-W9000

5-185

1

Mecha Controller(8/11)

F

E

D

C

B

A

2

3

4

5

6

7

8

PA7-4

PA7-3

PA7-6

PA7-[7:0]

PA7-2

NO USE

NO USE

NO USE

+5U

+5V

4.7K,0.063 W

RA626

4

5

3

6

1

8

RA638

1K,0.063 W

PA7-0

PA7-5

1K,0.063 W

RA638

1K,0.063 W

RA638

PA3-5

PA3-[7:0]

PA3-6

PA3-4

NO USE

NO USE

TO A505

+5V

MAINK-FULL

1K,0.063 W

RA638

J13

P

3

J607

J13

P

2

J607

MAINK-FULL

TNKLOCK-SENS

J13

P

1

J607

J13

P

9

J607

J13

P

8

J607

J13

P

7

J607

J13

P

6

J607

J13

P

5

J607

J13

P

4

J607

ROLLU-SENS2

J13

P

13

J607

J13

P

12

J607

J13

P

11

J607

J13

P

10

J607

GND

SENS-5V

SENS-5V

ROLLU-SENS1

GND

GUIDA-SENS

SENS-5V

GND

GND

GND

NO USE

NO USE

NO USE

NO USE

NO USE

PB4-[7:0]

PB4-0

PB4-1

PB4-2

PB4-3

PB4-6

PB4-7

NO USE

PB0-3

PB0-7

PB0-[7:0]

PB0-4

RA628

47K,0.063 W

47K,0.063 W

RA624

PB4-4

PB4-5

PB4-[7:0]

PB0-1

PB0-0

3

6

4

5

2

7

1

8

1K,0.063 W

RA637

1K,0.063 W

RA637

1

2

1

2

1K,1/16W

R621

1K,1/16W

R620

+5U

+5V

J16

P

16

J606

J16

P

15

J606

J16

P

14

J606

J16

P

13

J606

SENS-5V

ROLLPSK-SENS1

GND

ROLLPSK-SENS2

J16

P

12

J606

J16

P

11

J606

J16

P

10

J606

GND

UROLLPS-SENS

SENS-5V

J16

P

9

J606

J16

P

8

J606

J16

P

7

J606

J16

P

6

J606

J16

P

5

J606

LROLLPS-SENS

SENS-5V

GND

ROLLSLIP-SENS

SENS-5V

J16

P

4

J606

J16

P

3

J606

J16

P

2

J606

GUIDC-SENS

SENS-5V

GND

J16

P

1

J606

GND

RA637

1K,0.063 W

1K,0.063 W

RA637

PA7-7

PA7-[7:0]

PB0-5

RA627

47K,0.063

W

7

2

5

4

6

3

8

1

RA627

47K,0.063

W

RA627

47K,0.063

W

47K,0.063

W

RA627

1

2

3

4

5

6

7

8

2

1

2

1

2

1

2

1

47K,1/16W

R645

2

1

2

1

47K,1/16W

R644

C632

1000P

,50V

C631

1000P

,50V

1000P

,50V

C630

C633

1000P

,50V

8

7

63

54

2

1

8

7

63

54

2

1

12

47K,1/16W

R724

4

5

3

6

2

1

2

1

R622

4.7K,1/16W/NO

T

MNT

4.7K,1/16W/NO

T

MNT

R623

2

7

1

8

RA625

4.7K,0.063

W

RA625

4.7K,0.063

W

4.7K,0.063

W

RA625

RA625

4.7K,0.063

W

C706

1000P

,50V

1000P

,50V

C695

1000P

,50V

C685

C684

1000P

,50V

1000P

,50V

C681

2

1

2

1

2

1

2

1

2

1

2

1

1000P

,50V

C707

2

7

Summary of Contents for BJ-W9000

Page 1: ...QY8 1373 000 FEB 2001 COPYRIGHT 2001 CANON INC CANON BJ W9000 GR 0201 0 35 0 PRINTED IN JAPAN IMPRIME AU JAPON REVISION 0 ...

Page 2: ...0201 GR 0 35 0 ...

Page 3: ......

Page 4: ...graph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names appearing in this manual are the registered trademarks or trademarks of the individual companies Copyright This manual is copyrighted and all rights reserved Under the copyright laws this manual may not be copied reproduced or translated into other languages in...

Page 5: ...g Instructions This part explains how to operate the unit properly how it is installed and how to use the service mode Part 4 Technical Reference This part outlines the unit operation giving a technically Part 5 Maintenance This part explains maintenance of the unit It includes details of disassembly assembly adjustments required when assembling troubleshooting procedures and wiring circuit diagra...

Page 6: ... 12 2 3 4 Installing the printer 1 12 2 3 5 Replacing the waste ink tank 1 12 2 3 6 Refilling the ink 1 13 3 PRECAUTIONS WHEN SERVICING THE PRINTER 1 13 3 1 Stored Data 1 14 3 2 Firmware Confirmation 1 14 3 3 Precautions Against Static Electricity 1 14 3 4 Precautions for Disassembly Assembly 1 14 3 5 Self Diagnostic Feature 1 14 3 6 Disposing of Waste Ink Part 2 PRODUCT SPECIFICATIONS 2 1 1 PRODU...

Page 7: ...ent floor 3 27 3 1 3 Manual capping 3 28 3 2 Reinstalling the Printer 3 28 3 2 1 Installing the printer on the same floor 3 28 3 2 2 Installing the printer on a different floor 3 29 4 OPERATION 3 29 4 1 User Replacements 3 29 4 1 1 Replacing print media 3 29 4 1 2 When to replace roll media 3 30 4 1 3 How to replace roll media 3 33 4 1 4 Loading cut sheet media 3 34 4 1 5 Replacing the BJ print he...

Page 8: ...equence 4 6 1 3 Print Drive 4 6 1 3 1 Print Drive Control 4 7 1 3 2 Print Drive Timing 4 8 2 FIRMWARE 4 8 2 1 Power On Off 4 8 2 1 1 Power On 4 9 2 2 Power Off 4 10 2 3 Print Control 4 10 2 3 1 Print Mode 4 11 2 4 Print Position Adjustment 4 11 2 4 1 Automatic Print Position Adjustment 4 12 2 4 2 Manual Print Position Adjustment 4 12 2 5 Head Management 4 13 2 6 Excessive Temperature Protection Co...

Page 9: ...6 4 6 1 Mech Controller Components 4 58 4 7 Motor Controller 4 58 4 7 1 Components of Motor Controller 4 60 4 8 Power Supply 4 60 4 8 1 Power Supply Block Diagram 4 62 5 DETECTION FUNCTIONALITY 4 62 5 1 Detection Functionality By Sensors 4 62 5 1 1 Sensors for Covers Cassettes 4 64 5 1 2 Sensors for Components Relating to Ink Passage 4 72 5 1 3 Sensors for Components Relating to Carriage 4 76 5 1 ...

Page 10: ... 34 5 4 1 Auto Ink Drain 5 34 5 4 2 Manual Ink Drain 5 40 6 ADJUSTMENT SET UP 5 40 6 1 Adjustments and Settings 5 40 6 1 1 Adjusting the Belt Tension 5 40 6 1 2 Adjusting the Blade Position 5 40 6 1 3 Nozzle Management nozzle check Auto Position Adjustment 5 40 6 1 4 Check the Dip SW Set Up in System Controller 5 41 6 2 Adjustment and How to Set Up 5 41 6 2 1 Adjusting the Belt tension 5 42 6 2 2 ...

Page 11: ... full Replace waste ink tank 5 63 7 2 21 Offline printing Out of ink X 5 63 7 2 22 Print head X error Cleaning Press 5 64 7 3 Troubleshooting during Warning Error Firmware Error 5 64 7 3 1 E1301 E1303 E1305 Ink circulation timeout between close sub tank open sub tank E1311 E1312 E1313 E1314 E1315 E1316 Ink circulation error between close sub tank open sub tank E1321 E1322 E1323 E1324 E1325 E1326 I...

Page 12: ...nsor error E16a0 E16a5 E16a6 E16a7 Pump valve sensor error Eb201 A C C S valve sensor error Eb202 Y PC PM air valve sensor error Eb203 C M K air valve sensor error Eb204 Pump valve sensor error 5 68 7 3 5 E1690 E1696 E1697 E1698 A H valve sensor error Eb105 A H valve sensor error 5 68 7 3 6 E1701 Ink leakage in the ink bottle unit 5 69 7 3 7 E1702 Ink leakage in the waste ink tank unit 5 69 7 3 8 ...

Page 13: ...00 E5001 System controller carriage controller communication error 5 73 7 3 16 E5100 E5101 E5104 E5106 System controller motor controller communication error 5 74 7 3 17 W5501 SCSI communication error 5 74 7 3 18 E6001 E6002 Image process controller FRASH ROM error 5 75 7 3 19 E8009 Head temperature sensor error E800d Head temperature sensor erro 5 75 7 3 20 W7100 W7801 BJ print head set warning 5...

Page 14: ... printing ink not filled 5 87 7 4 4 Other abnormal conditions in printing 5 88 8 Connector Positions and Pin Arrangement 5 88 8 1 System Controller 5 100 8 2 Image Process Controller 5 104 8 3 Head Controller 5 114 8 4 Carriage Controller 5 125 8 5 Mech Controller 5 134 8 6 Motor Controller 5 138 9 Circuit Diagram 5 140 9 1 General Circuit Diagram 5 148 9 2 System Controller 5 155 9 3 Image Proces...

Page 15: ...nstallation 3 7 Figure 3 8 Unpacking the Printer 1 2 3 9 Figure 3 9 Unpacking the Printer 2 2 3 10 Figure 3 10 Removing Packing Materials and Attaching the Operation Panel Sheet 3 11 Figure 3 11 Removing and Storing the Carriage Fixing Attachment 3 12 Figure 3 12 Connenting the power supply 3 13 Figure 3 13 Specifying Language 3 14 Figure 3 14 Level adjustment 3 15 Figure 3 15 Releasing the BJ Pri...

Page 16: ... 3 54 CR MT Controller Version Up Tool 3 86 Figure 3 55 CR MT Controller Version Up 3 87 Figure 3 56 Troubleshooting Tool Part 4 TECHNICAL REFERENCE 4 1 Figure 4 1 Printer Block Diagram 4 2 Figure 4 2 Print Signal Sequence 4 6 Figure 4 3 Conceptual Diagram of the Nozzle Blocks 4 7 Figure 4 4 Example of Print Drive Timing Nozzle Array A and Forward Printing 4 8 Figure 4 5 Flow Chart after Power On ...

Page 17: ...ion Sensor Conceptual Representation 4 74 Figure 4 52 Nozzle Check Sensor Conceptual Representation 4 76 Figure 4 53 Schematic Diagram of Sensors for Components Relating to Paper Path 1 4 77 Figure 4 54 Schematic Diagram of Sensors for Components Relating to Paper Path 2 4 78 Figure 4 55 Photo Reflection Sensor Conceptual Representation 4 79 Figure 4 56 Skew Sensors Conceptual Representation 4 80 ...

Page 18: ...on of the Cutter Unit 5 30 Figure 5 27 Assembly of the Paper Guide Release Shaft and the Lever a 5 33 Figure 5 28 Cap valve open Printer right side view 5 34 Figure 5 29 Preparation for Manual Ink Drain 5 35 Figure 5 30 Outline of Manual Ink Drain for one color 5 38 Figure 5 31 Manual Ink Drain Step 2 9 Sub tank Top View 5 39 Figure 5 32 Manual Ink Drain 5 41 Figure 5 33 Belt Tension Adjustment Pr...

Page 19: ...BLE INDEX Page Part 1 SAFETY PRECAUTIONS 1 5 Table 1 1 Typical Heavy Service Parts Part 4 TECHNICAL REFERENCE 4 10 Table 4 1 PRINT MODES 4 27 Table 4 2 SIGNALS AND PIN NUMBERS OF THE SIGNAL CONTACT POINTS XV ...

Page 20: ...This page is intentionaly left blank ...

Page 21: ...ter 1 6 2 OTHER PRECAUTIONS 1 6 2 1 BJ Print Head 1 8 2 2 Ink Bottle 1 9 2 3 Handling the Printer 1 13 3 PRECAUTIONS WHEN SERVICING THE PRINTER 1 13 3 1 Stored Data 1 14 3 2 Firmware Confirmation 1 14 3 3 Precautions Against Static Electricity 1 14 3 4 Precautions for Disassembly Assembly 1 14 3 5 Self Diagnostic Feature 1 14 3 6 Disposing of Waste Ink ...

Page 22: ...ct roller spur unit and upper lower cassette unit and pressure roller unit purge unit wiper unit and cutter unit activated by their own motors As a safety precaution the printer will immediately stop the carriage motor and feed motor when you open the top cover upper right cover front cover cassette A cassette B or lower left cover while it s printing or in the ready off line mode Carriage unit Ca...

Page 23: ...ough the ink is not harmful to the human body it contains organic solvents Black Cyan Photocyan Yellow inks Glycerin 56 81 5 isopropyl alcohol 107 21 1 Magenta Photomagenta inks Glycerin 56 81 5 isopropyl alcohol 107 21 1 Ethylene glycol107 21 1 Avoid getting the ink in your mouth or eyes Flush well with water and see a doctor if contact occurs In case of accidental ingestion of a large quantity c...

Page 24: ...printer by the airflow However uncollected ink mist may stain the platen unit carriage unit external unit or purge unit These stains may soil the print media or hands and clothes when servicing the printer wipe them off carefully with a soft well wrung damp cloth 1 3 BJ W9000 Part 1 Safety and Precautions Top cover Platen unit Carriage unit Purge unit Upper right cover Figure 1 3 Ink Mist ...

Page 25: ...onnector The carriage controller is included in the carriage unit and the operation panel is on the upper right cover When servicing the printer with the cover removed be extremely careful to avoid electric shock and shorting contacts Part 1 Safety and Precautions BJ W9000 1 4 Interface connector Image process controller Mechanical controller Motor controller Carriage controller Head controller Po...

Page 26: ...mbly or disassembly The printer stand sticks out of the body in front and behind Take special care when carrying large or heavy parts TABLE 1 1 TYPICAL HEAVY SERVICE PARTS Service parts Dimensions of package box Weight kg width x depth x height mm Pressure roller unit 1335 x 225 x 375 16 Cassette A unit 1400 x 400 x 250 17 Stand unit 1770 x 1000 x 800 45 1 5 BJ W9000 Part 1 Safety and Precautions ...

Page 27: ... after you remove the protection cap Also make sure to press down the locking lever of the BJ print head until you feel a click In addition to prevent clogging of the nozzles never touch the nozzle unit or ink supply unit of the BJ print head or wipe it with tissue paper or anything else Never attempt to disassemble the BJ print head or to wash it with water If the nozzles are clogged or purging o...

Page 28: ...time If the BJ print head is left uninstalled printing failure may arise from clogged nozzles due to the depositing of foreign matter or dried ink when it is re installed Even if the head remains installed the nozzle may dry out and cause printing failure if the ink is drained for transport 2 1 4 Conductivity of ink The ink used in this printer is electrically conductive If ink leaks into the mech...

Page 29: ...tering and avoid ink flow problems never touch the ink supply unit of the ink bottle When you press down the ink bottle locking lever the needle enters the ink supply unit which allows ink to flow between the printer and ink bottle Do not raise or lower the ink bottle locking lever except when replacing the ink bottle Part 1 Safety and Precautions BJ W9000 1 8 Ink supply unit Ink bottle Ink bottle...

Page 30: ... surface is small and the quantity of ink is so minor that the printed sheet will not be spoiled However if the tip are deformed more ink will get transferred as the surface contacting the printed sheet becomes larger and the ink may spoil the sheet creating dotted lines 1 9 BJ W9000 Part 1 Safety and Precautions Spur Figure 1 7 Spur Unit ...

Page 31: ...sing an electrical charge to build up on your body Such a charge can damage electrical devices In particular never touch the BJ print head contacts Part 1 Safety and Precautions BJ W9000 1 10 BJ print head contact points BJ print head locking lever Figure 1 8 Precautions Against Static Electricity ...

Page 32: ...lock When transporting the printer use the carriage fixing plate which comes with the printer to fix the carriage at the home position so as not to allow the carriage to move This will prevent damage and ink leakage during transportation 1 11 BJ W9000 Part 1 Safety and Precautions Carriage fixing plate Figure 1 9 Capping Position ...

Page 33: ...place the lower left cover will come into contact with the waste ink tank locking lever and will not close If you force the lower left cover shut with no waste ink tank in place the waste ink will drain into the printer so be extremely careful 2 3 6 Refilling the ink After removing the ink in the printer according to the automatic or manual ink draining procedure to disassemble reassemble or trans...

Page 34: ...n stored on the computer into the new system controller using the counter download function in the System Controller Version Upgrade Software 3 After replacing the carriage unit The information on the number of scans originates in the carriage unit Reset the number of scans after replacing the carriage unit 4 After replacing the purge unit The information on the number of cleanings originates in t...

Page 35: ... prevent this discharge any static buildup by touching a grounded metal fitting before you start disassembling the printer 3 4 Precautions for Disassembly Assembly The Parts Catalog describes the disassembly assembly procedures See the Parts Catalog when assembling disassembling the printer The precautions for disassembly assembly are described in Part 5 5 DISASSEMBLY REASSEMBLY Page 5 8 3 5 Self ...

Page 36: ...Product Overview 2 1 1 1 Product overview 2 2 1 2 Features 2 3 1 3 BJ print Head 2 3 1 4 Ink Bottle 2 4 1 5 Waste ink tank 2 4 1 6 Spindle 2 5 1 7 Consumables 2 6 2 Specifications 2 6 2 1 General specifications 2 9 2 2 Interface specifications ...

Page 37: ...cut paper 2 1 BJ W9000 Part 2 Product Specifications Top cover Upper right cover Operation panel Delivery slot Slot for insertion of cut sheets Front cover Lower right cover Cassette A Upper stage Cassette B Lower stage Front right handle Delivery tray Front left handle Lower left cover Power switch Access cover Rear right handle SCSI interface connector Rear left handle AC inlet Spindle Waste ink...

Page 38: ...ludes a no ink detection capability Also the user can replace the high capacity semi transparent ink bottle when it is empty by visual inspection even whilst printing is being performed This allows for high volume continuous printing Roll media can be fed automatically from two paper cassettes Cut sheets can be fed manually from the tray Capable of feeding wide paper up to 43 inches in width Capab...

Page 39: ...e is designed to be translucent allowing for visual checks of the ink level and disposable There are six colors of dye based ink cyan photocyan magenta photomagenta yellow and black To install an ink bottle open the lower right cover of the printer and insert the bottle The printer features a mechanism by which only the correct color ink bottle will fit in its given slot When the No Ink message is...

Page 40: ...install one spindle in each of the cassettes for roll media A and B The spindle for a 2 inch inner diameter paper tube is shipped with the printer However the spindle for a 3 inch inner diameter tube is also optionally available The spindle locks into the cardboard tube of roll media with an outer diameter not more than 130mm Part 2 Product Specifications BJ W9000 2 4 Figure 2 4 Waste Ink Tank Fig...

Page 41: ... 1 7 2 Ink bottle The ink bottles are consumable and are available in six colors cyan photocyan magenta photomagenta yellow and black Consumable ink bottles are the same as the ink bottles shipped with the printer except for the package Each bottle has a life of six months from the time the package is opened 2 5 BJ W9000 Part 2 Product Specifications Figure 2 6 BJ Print Head Figure 2 7 Ink Bottle ...

Page 42: ... the angle of the delivery tray It is best to use a stopper for A0 size paper For HG2010 glossy film place a sheet of B0 sized paper on the delivery tray prior to printing 6 Cutter Automated rotary cutter 7 Type of media Glossy film coated paper glossy paper and semi glossy paper 8 Supported thickness 100µm to 240µm 9 Media size Supported size of media Width Length Roll media 610mm 24 to 420mm 17 ...

Page 43: ...ecommended SCSI cards USA Europe Asia and Oceania For Windows AHA r 2940 Ultra SCSI Host Adapter ASPI Manager Ver 4 60 For Macintosh PowerDomain 2930 Ultra SCSI Recommended SCSI cards Japan For Windows SCSI Card 2940 AU ASPI Manager Ver 4 60 For Macintosh PowerDomain 2930 U 14 BJ print head Ink bottle BJ print heads and separate ink bottles BJ print head BC 1100 Architecture Three rows of integrat...

Page 44: ...e during printing 60dB A or less In conformance with ISO9296 sound pressure level 17 Environmental Conditions Operating environment Temperature 5 C to 35 C Humidity 10 to 90 RH Environment where the printing quality is assured Temperature 15 C to 30 C Humidity 10 to 80 RH 18 Power source AC100V 15 to AC120V 10 AC220V 15 to AC240V 10 48Hz to 62Hz 19 Power consumption AC100V to AC120V AC220V to AC24...

Page 45: ...nnector at both ends high density pin type shielded 6 Input output signals and pin configuration No Signal I O No Signal I O 1 G 26 DB0 I O 2 G 27 DB1 I O 3 G 28 DB2 I O 4 G 29 DB3 I O 5 G 30 DB4 I O 6 G 31 DB5 I O 7 G 32 DB6 I O 8 G 33 DB7 I O 9 G 34 DBP I O 10 G 35 G 11 G 36 G 12 Reserve 37 Reserve 13 Open 38 TERMPWR 14 Reserve 39 Reserve 15 G 40 G 16 G 41 ATN I 17 G 42 G 18 G 43 BSY I O 19 G 44...

Page 46: ...on of transfer MSG Message Indicates that information transmitted on the data bus is a message The target determines the type of information and the direction of transfer via a combination of this signal C D signal and I O signal REQ Request An information transfer request signal that is transmitted from the target to the initiator during the Information transfer phase The initiator responds with ...

Page 47: ...rget device whose connection to the initiator has been temporarily suspended to limit the use of the bus by the same device time out can establish a connection with the initiator again Information transfer phase This phase consists of the following four phases during which the control information or data is transferred Data phase In Out During this phase information contained in the command such a...

Page 48: ... out phase of a command which defines parameters required for printing The parameters include the margin the number of printing passes and the type of media ModeSense 6 Code 1AH Type V This ModeSense command is transmitted to the initiator from the printer during the Data in phase of a command The initiator reads this information which contains the printing parameters currently set for the printer...

Page 49: ...nd completes when all the image data are transmitted Download Code E2H Type V The Download command transfers parameters necessary for image processing to the printer The parameters will be used during the Data out phase of this command Parameters for processing images include the input g output g color conversion table and random mask Type O Option M Mandatory V Vendor specific E Extension 2 13 BJ...

Page 50: ...ng the Printer 3 29 4 OPERATION 3 29 4 1 User Replacements 3 40 4 2 Operation Panel 3 42 4 3 Change of Printer States 3 43 4 4 User Mode 3 51 5 PRINTER SERVICING FUNCTIONS 3 51 5 1 Installation mode 3 55 5 2 Service Mode 3 66 5 3 Error Indications 3 82 6 Printer Servicing Software 3 82 6 1 Servicing Software Outline 3 83 6 2 System Controller Version Up Software 3 85 6 3 CR MT Controller Version U...

Page 51: ...per here when printing on cut sheet media Operation panel Allows the user to check various states of the printer Also provides access to the setup menus Media loadline Align the right edge of cut sheet media just inside this line Remaining roll media window Allows the user to visually check the amount of roll media remaining within the roll media cassettes Roll media cassette A upper cassette B lo...

Page 52: ...ver allows the user to avoid the problem by widening the distance between the heads and the media surface BJ print head locking cover Open this cover when replacing the BJ print heads The BJ print heads are installed here to perform printing Locks the BJ print heads in position SCSI interface connector Connects the printer to a computer or alternatively to an optional hardware RIP using an SCSI in...

Page 53: ...tles in position Waste ink tank Waste ink is collected here Ink bottle Six ink bottles are installed one for each color Release lever a Releases the feeder unit when fixing a paper jam Release lever b Releases the delivery unit when fixing a paper jam Release lever c Releases the feeder unit when fixing a cut sheet paper jam Release lever d Releases the feeder unit when fixing a roll media paper j...

Page 54: ...lows the user to release the media pressure roller when loading roll media Spindle Fits inside the paper tube and is then installed in the media cassette Media set lever Allows the user to fix the media edge using the media pressure roller Media pressure roller Holds the leading edge of roll media against the guide plate ...

Page 55: ...is turned off before starting the procedure When lifting and moving the printer always hold the handles or alternatively the bottom part of the main unit between the legs of the support stand To hold any other parts is dangerous The body weighs approximately 288kg At least four persons are required to unpack the printer and take it down from the pallet onto the floor When using a ramp to lower the...

Page 56: ...inity of an air conditioner or an electric fan Their air currents may damage the printer Avoid places prone to vibrations Place the main unit on a solid floor which safely supports its full weight approx 288kg and does not transmit vibrations Do not install the printer on a carpeted floor where it can not remain level and stable as it may lead to poor print quality When there is no choice but to i...

Page 57: ...unit between the legs of the support stand Never hold the cover areas as this may cause deformation When lifting the printer by a crane or a fork lift protect the printer from possible deformation by inserting solid boards or the like between the body and the machine s arms and wires 3 7 BJ W9000 Part 3 Operations Figure 3 8 Unpacking the Printer 1 2 Waste ink tank BJ print heads four Printer main...

Page 58: ...astic bag from under the support leg Then do the same with the other end When lifting the printer be careful to keep it level to prevent deformation 4 Remove the ramp from the middle part of the pallet Also remove the fixing pins that have been stuck to the pallet and use these pins to join the ramp and the pallet edge The projection in the center must be on the underside when attaching the ramp 5...

Page 59: ...CD ROM and quick reference Other types of power cords and operation panels are also available Make sure to use the correct type of accessory kit in accordance with the region country where the printer is installed A SCSI interface cable is needed to connect the printer to a computer 3 9 BJ W9000 Part 3 Operations Figure 3 9 Unpacking the Printer 2 2 Pin Packing tape around the caster Screw Stopper...

Page 60: ... in its place of installation remove all the packing materials from various parts of the printer Also attach the operation panel sheet to the operation unit Part 3 Operations BJ W9000 3 10 Figure 3 10 Removing Packing Materials and Attaching the Operation Panel Sheet ...

Page 61: ...xing plate take care not to bring it into contact with the linear scale as it may scratch the linear scale which can cause it to operate incorrectly In order to avoid ink leakage and damage to the head secure the carriage with the carriage fixing attachment before moving the printer Make sure that the hooks on the fixing attachment are secured on the carriage after the fixing attachment is install...

Page 62: ...al Connect the power plug to an electrical outlet 3 Make sure that all the covers except for the top cover are closed and then turn the power switch on Be sure to connect the ground wire if a groundless power cord is being used Failure to connect the ground wire can result in electric shocks You may connect the ground wire to 1 Grounding terminals of electrical outlets 2 Terminals used to make a c...

Page 63: ...confirmed simply turning the power on will not cause the menu to be shown on the display When it is desirable to re select a language refer to Part 3 4 4 User Mode page 3 43 and select Language settings Once the setting is confirmed all the messages except for those of the Service mode and the Installation mode will be shown in the specified language In the Service mode and the Installation mode t...

Page 64: ...roperly kept in a horizontal position it may lead to operational problems such as carriage movement failure skewed feeding or deterioration in output quality Adjust the printer so that the differences in fluid height are within 5mm right left and 2mm front back The maximum allowable inclination of the printer is approx 0 15 The scale on the levels used for level adjustment measures about 0 13 Adju...

Page 65: ...eft cover Open the upper right cover and the BJ print head locking cover while releasing the hook locking the cover Attach the levels using the removed screws one on the right edge of the carriage and the other on the mount on the front side Close the BJ print head locking cover and upper right cover 3 15 BJ W9000 Part 3 Operations BJ print head locking cover Hook Figure 3 15 Releasing the BJ Prin...

Page 66: ...e tolerance limit then press the down arrow key to exit Level adjustment If they are not within the tolerance limit go back to the step 2 and repeat the procedure 4 To finish off the adjustment make sure that the carriage is returned to the home position then open the upper right cover and the BJ print head locking cover remove the levels from the carriage and restore the four screws back to their...

Page 67: ...n the valves have remained empty for many days following the Drain ink procedure Use the valve releasing tool QY9 0111 to send air into the valve through the ink supplier of the tool s dummy ink bottle The air pressure will open the check valve The stopper normally becomes stuck about three or four weeks after the ink has been drained out of the check valve However the period varies depending on t...

Page 68: ...lve releasing tool in place of an ink bottle pushing it all the way into the slot 6 Press down the ink bottle locking lever firmly until you feel a click as the valve releasing tool is locked into position 7 Push in the plunger 8 Raise the ink bottle locking lever and remove the valve releasing tool 9 Repeat the steps from 4 to 8 for each of the remaining ink bottle slots When using the valve rele...

Page 69: ...he ink bottles for all six colors The ink bottle locking levers have a mark which indicates which ink color goes in a particular slot and each bottle can be installed only in the correct slot Never try to force a bottle into a wrong slot as this may damage the printer Install Yellow Y Magenta M Cyan C Black Bk Photomagenta PM and Photocyan PC from left to right 3 19 BJ W9000 Part 3 Operations Ink ...

Page 70: ...int heads Take the following precautions when handling the BJ print heads Unseal the package of the print head only when you are ready to install it Do not replace the orange protective cap once you have removed it from the BJ print head If there is foreign matter stuck to the protective cap it may scratch the print head Never put a print head on racks or tables with the nozzles facing downward If...

Page 71: ... print media 2 1 13 Operation check When the printer has been installed check for proper operation using the automatic print position adjustment and test print Execute Head position auto and Check pattern from the User mode menu a Head position auto 1 Enter the User mode See page 3 43 2 From the Maintenance menu select the Head position auto command 3 Specify which roll media cassette A B you want...

Page 72: ...ttach the other end of the SCSI cable to the computer or the hardware RIP The interface on the printer is Fast SCSI SCSI 2 compatible The length of the SCSI cable must not exceed 3 m The connector on the printer is a D sub half pitch 50 pin female The printer has built in SCSI termination It is impossible to disable the termination 4 Turn the printer on 5 Enter the User mode See page 3 43 6 From t...

Page 73: ... the Printer This subsection describes how to transport the printer When moving the printer to another place on the same floor of the building move it slowly so that it does not receive any shocks Follow the steps shown in 3 1 1 Moving the printer on the same floor Page 3 24 When moving it elsewhere follow the steps shown in 3 1 2 How to transport the printe r to a different floor Page 3 25 to a D...

Page 74: ...moves when the heads are capped the rubber part of the cap may touch the nozzles and damage the print heads 4 Make sure that the roll media is wholly rolled back into the media cassette If it is not press the Reverse Feed key or alternatively the Paper Feed Cut key to wind back the media 5 Turn the power switch off 6 Remove the cover switch tool and close the top cover 7 Disconnect the power cord ...

Page 75: ...rinter If the waste ink tank has ink in it when the Ink drain command is selected the printer may detect the waste ink tank as being full and stop halfway through the procedure Make sure that an empty waste ink tank is installed before executing Ink drain 5 When the ink has been drained out turn the power switch off 6 Open the lower left cover and remove the waste ink tank Remove the carriage fixi...

Page 76: ... fixing plate referring to Part 3 3 1 3 Manual Capping Page 3 27 7 Make sure that all the exterior covers are attached properly 8 Remove the roll media from the roll media cassettes 9 Raise all the foot adjusters to the highest position 10 Refer to Part 3 2 1 3 Removing packing materials Page 3 10 and attach protective materials and protective tapes 11 Pack the printer into the packing box and put...

Page 77: ...ew at the back of the waste ink tank Attach the carriage fixing plate and secure the carriage See Page 3 11 4 Cap the protection cap by turning the notch in the sensor flag of the protection cap wiper up down counterclockwise 180 degrees from the sensor s detecting point 5 Cap the suction cap by turning the notch in the sensor flag of the suction cap camshaft clockwise 180 degrees from the sensor ...

Page 78: ... and the protective tape Refer to Part 3 2 1 2 Unpacking Page 3 7 and Part 3 2 1 3 Removing packing materials Page 3 10 2 Remove the carriage fixing plate Refer to Part 3 2 1 4 Removing the carriage fixing plate Page 3 11 3 Connect the power cord and the ground wire Refer to Part 3 2 1 5 Connecting the Power Supply Page 3 12 4 Perform the level adjustment Refer to Part 3 2 1 7 Level adjustment Pag...

Page 79: ...a finger grease or foreign matter may adhere to the paper surface which may affect the print quality 4 1 2 When to replace roll media Each roll media cassette is provided with a remaining roll media window which allows you to estimate roughly by sight the length of the remaining media Observe the lever inside the window The higher the position of the lever the more media that remains in the media ...

Page 80: ...l media locking lever slide the spindle into the media roll until the edge of the core tube comes into contact with the stopper Be sure to orient the roll correctly checking the rolling direction 6 Attach the spindle on which the roll media was installed to the roll media cassette Part 3 Operations BJ W9000 3 30 Roll media Spindle Roll media locking lever Gear white Roller blue Groove Gear blue Ro...

Page 81: ...t edges with those of the media roll There should be no slack in the paper 10 Still keeping the edges aligned pull the media set lever and let the media pressure lever press the paper against the guide plate 3 31 BJ W9000 Part 3 Operations Media set lever Media pressure lever Figure 3 28 Loading the Roll Media 4 5 Figure 3 27 Loading the Roll Media 3 5 Media pressure roller Media release lever Gui...

Page 82: ...te Select the media type and press the down arrow key the printer feeds the paper forward cuts off 70mm or so from the leading edge and then winds it back into the media cassette Or select the media type and press the up arrow key the printer feeds the paper forward without cutting off the leading edge The current media type can be checked on the printer driver screen The printer will display the ...

Page 83: ... the platen when it has reached the starting position You can not load the cut sheet media and print on the roll media If the roll media has been selected but cut sheet media is loaded the printer will eject the cut sheet automatically Likewise it is impossible to load the cut sheet media while the roll media is being fed 3 33 BJ W9000 Part 3 Operations Figure 3 31 Loading the Cut Sheet Media Cut ...

Page 84: ...ser mode See page 3 43 2 From the Maintenance menu select Replace head The printer uncaps the print heads and unlocks the BJ print head locking cover 3 Open the upper right cover and open the BJ print head locking cover 4 Raise the locking lever of the BJ print head you want to replace until it comes to a stop 5 Open the package containing the BJ print head and take out the head and the sponge 6 P...

Page 85: ...e the orange protective cap once you have removed it from the BJ print head If there is any foreign matter on the protective cap it may scratch the print head Never put a print head on any surface with the nozzles facing downward If the head becomes scratched or dirty it may produce poor quality printing Never touch the head area or the electrodes If these areas become soiled by dirt or finger gre...

Page 86: ...rrent job however if the size of the remaining print data is no bigger than B0 If the empty bottle is not replaced within 5 minutes when detecting no ink the current job is automatically canselled b How to replace the ink bottle 1 Open the lower right cover 2 Raise the locking lever of the ink bottle which you want to replace 3 Hold the finger hook and pull out the ink bottle a little 4 Hold the g...

Page 87: ...position 8 Close the lower right cover Do not raise or lower the ink bottle locking lever unnecessarily once the ink bottle is installed The hollow needle may widen the holes in the ink supplier and the air passage causing ink supply problems 3 37 BJ W9000 Part 3 Operations Y M C Bk PM PC Y M C Bk PM PC Ink bottle locking lever PM PC Y M C Bk PM PC Y M C Bk Ink bottle Figure 3 35 Replacing the Ink...

Page 88: ...ste ink tank message on the display If Replace waste ink tank is displayed the printer will suspend the current job until the full waste ink tank is replaced with a new one b How to replace the waste ink tank 1 Open the lower left cover 2 Raise the waste ink tank locking lever 3 Remove the waste ink tank 4 Pull out the waste ink tank a little and attach the cap Part 3 Operations BJ W9000 3 38 Figu...

Page 89: ...g lever and close the lower left cover c Discharging ink from the waste ink tank Take care not to spill ink when discharging ink from the waste ink tank Put down the tank with the mouth up and then tilt it slowly until all the ink has been discharged 3 39 BJ W9000 Part 3 Operations Waste ink locking lever Cap holder Figure 3 37 Replacing the Waste Ink Tank 2 2 Figure 3 38 Discharging ink from the ...

Page 90: ...se setting values when entering numerals 4 Job LED The LED blinks green when the printer is executing a job 5 Message LED The LED turns orange when printing cannot proceed due to some problem It blink orange to prompt the user for an operation 6 Cancel key Press this key to abort a print job that has started 7 Online key Online lamp Toggles between Ready and Offline states Brings the printer into ...

Page 91: ...aper edge has been advanced beyond the platen that is when the eject sensor detects the paper pressing the Reverse Feed key will not wind back the media 10 Paper Feed Cut key When the Auto Cut setting is off during a roll media print job pressing this key at any desired point will cut the paper there Pressing this key with roll media set on the cassette will cut the leading edge of the roll media ...

Page 92: ... key Auto After 25 min After 25 min Up Down arrow key Paper Feed Cut key Right Left arrow key Paper Feed Cut key Up Down arrow key Paper Feed Cut key Right arrow key Online key Installation mode Up Down arrow key Paper Feed key Right Left arrow key Paper Feed key Up Down arrow key Paper Feed key Right arrow key Online key Service mode Level adjustment Level adjustment User menu Service menu Instal...

Page 93: ...1 User mode operations a How to enter the User mode To enter the User mode Press the right arrow key while Offline is indicated b How to exit the User mode Press the Online key once to exit the User mode Or alternatively hold the up arrow key down until Offline is indicated c Keys used in the User mode Select menu and parameter Left Right arrow key Confirm menu and parameter or decrease entered va...

Page 94: ...Cut sheet Head position auto Head position user Cleaning Replace head Print setting Auto cut Ink drying time page All Y M C K PM PC A G 1 9 Enter Yes No From computer Yes 1 60 minutes every 1 min Enter No Ink drying time scan Yes 1 60 seconds every 1 sec Enter No Select paper Media tray A Media tray B Select paper Media tray A Media tray B Cut sheet Parameter settings Figure 3 42 Map of the User M...

Page 95: ...ano Espanol Coated paper Glossy paper On Off 0 7 A B Semi glassy paper Glossy film TR1 0 300H every 5H TR2 0 300min every 5min Paper end Enter Other paper Coated paper Glossy paper Semi glassy paper Glossy film Other paper S XX XX C XX XX M XX XX P XX XX Parameter settings Paper settings Select Media tray Paper feed setting Firmware version Type 1 Type 2 Maintenance ...

Page 96: ...performed it two or three times then select Replace head and replace the particular head which has the failed nozzles If the pattern shows any misalignment in printing position then execute the auto print position adjustment Head position auto procedure If the situation does not improve after the Head position auto then use the manual print position adjustment Head position user feature Part 3 Ope...

Page 97: ...Forward direction printing of the eft head Backward direction printing o the eft head Forward direction printing of the right head Backward direction printing of the right head Horizontal direction adjustment pattern Vertical direction adjustment pattern Forward direction printing of the left head Check pattern Vertical direction check bi directional rinting Horizontal direction check bi direction...

Page 98: ...ged or to recover clogged nozzles The heads can be cleaned either all at once or by specifying colors Part 3 Operations BJ W9000 3 48 Figure 3 46 Manual Print Position Adjustment Pattern A B C D E F G 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 Adjustment pattern Vertical adjustment of head A nozzle array A and head ...

Page 99: ...time at the end of every line and then starts printing the next line This allows the ink to dry during printing Select Yes and enable the feature when using paper which is slow to dry such as glossy media other than those recommended by the manufacturer When Yes is selected the user can specify the pause time within the range of 1 to 60 seconds in increments of 1 second Select No when configuring ...

Page 100: ...e range of 0 to 300H hours in increments of 5H hours TR2 Sets the operation time of the pressure roller trace preventive sequence Specify an interval within the range of 0 to 300 minutes in increments of 5 minutes Paper end Specify how the roll media end detection sequence is handled Type 1 Select this option when using the manufacturer recommended roll media This will allow the job to go on throu...

Page 101: ...p and down arrow keys press the Paper feed cut key 5 Press the right arrow key Level adjustment will be shown on the message display Always press the other keys before pressing the right arrow key or the Paper feed cut key Pressing the right key alone will display the User menu Pressing the Paper feed cut key alone will launch the cutting action b How to exit the Installation mode Press the Online...

Page 102: ...nd parameters in the Installation mode is as shown below Part 3 Operations BJ W9000 3 52 Figure 3 48 Map of the Installation Mode Operating Offline Level adjustment Left Right Center End Fill ink Drain ink key End key Back Set clock to the Set clock menu Operating key End key Back Set the empty waste ink tank Press Remove all main tanks End Press End Turn power of Set date Set time ...

Page 103: ...ank ink sensors detect the presence of ink or when the Status of ink is set to Yes then ink is circulated between the sub tank and the air buffer Do not execute the Fill ink command more than three times consecutively Ink may leak from sub tank units and ink drainage may result 3 Ink drain Discharges all the ink in the printer into the waste ink tank Time required is approx 30 minutes regardless o...

Page 104: ...nd Set time press the up arrow key with the cursor pointer on OK Part 3 Operations BJ W9000 3 54 Figure 3 49 Set Clock Enter the month Enter the date Enter the time in terms of 24 hours Enter the minute Enter the second Enter the last two digits of the year S e t d a t a E n t e r E n t e r S e t t i m e ...

Page 105: ...rror status the status in which the error massage Wxxxx Exxxx or Bxxxx is shown on the disply Always press the other keys before pressing the right arrow key or the Paper feed cut key Pressing the right key alone will display the User menu Pressing the Paper feed cut key alone will launch the cutting action b How to exit the Service mode Press the Online key once to exit the Service mode Or altern...

Page 106: ...Drain ink Set clock 02 I O DISPLAY Port P1 Port P18 Panel check LED check All on All blinking All off Cut sheet orange Cut sheet green Media tray A orange Media tray B orange Media tray A green Media tray B green Job green Message orange Online key green LCD check Key check Test print 1 2 Select paper Media tray A Media tray B Cut sheet End Press Figure 3 50 Map of the Service Mode 1 2 ...

Page 107: ...leaning 2 K PM PC Information 4 Service error Warning Status of ink Initialize No Yes For transport Carriage Cutter usage Cleaning Initialize YES NO Initialize YES NO Initialize YES NO Information 1 2 U All Initialize YES NO Initialize YES NO sheets A0 sheets A0 sheets A0 sheets A0 sheets A0 sheets A0 h hours days times times times times times times E XXXX W XXXX B XXXX XXXX Operator error Firmwar...

Page 108: ...software 6 Panel check Allows the user to check if the LEDs and the keys on the operation panel function properly Display Contents LED check Each LED on the operation panel lights and blinks in turn sequentially Press the down arrow key to alter the state of the LED or to check the next LED LCD check All the LCDs on the message display light simultaneously Key check The display shows the key name ...

Page 109: ...1 05 16 01 01 23 00 12 31 Time 13 21 09 20 14 06 20 41 12 15 Code 1000 2000 3000 4000 5000 Most recent 2nd 3rd 4th 5th Date Y M D 01 10 30 01 09 01 01 05 16 01 01 23 00 12 31 Time 13 22 09 21 14 07 20 42 12 16 Code 1000 2000 3000 4000 5000 Most recent 2nd 3rd 4th 5th Date Y M D 01 10 30 01 09 01 01 05 16 01 01 23 00 12 31 Time 13 23 09 22 14 08 20 43 12 17 Code 1000 2000 3000 4000 5000 Most recent...

Page 110: ...age movement for printing the paper width measurement and non ink jetting detection are not counted 6 Ink consumption amount The number of times ink bottles and waste ink tanks are replaced 7 Print Head record Shows information about the heads currently installed on the printer Indicates the date when the head is installed the number of scans during printing the same as the carriage scans the numb...

Page 111: ...head was replaced and the total number of ink drops ejected by each of the nozzle arrays 13 Cleaning record times The number of times head cleaning was executed Shows the number of times head cleanings executed automatically by the printer as well as head cleanings executed by the printer driver or under the User mode of the operation panel ...

Page 112: ... head units days Resets to 0 when the number exceeds 9 999 Ink tank Y M C K PM PC The number of replacements for each ink bottle Increments when ink bottle is replaced after the no ink status is detected and the no ink status is cleared It is not incremented if the ink bottle is replaced before the no ink status is detected Resets to 0 when the count exceeds 999 Waste ink tank change The number of...

Page 113: ...ours ALL is the total time that all nozzles were cleaned and all other numbers show the amount of time cleaning was performed for each color Resets to 0 when the number exceeds 99 999 The carriage travel for printing the paper width measurement and non ink jetting detection is not counted 11 Information 4 Displays the printer information shown below Display Contents Service errors The history of t...

Page 114: ...at there is ink in the sub tanks during the power on state the definition automatically alters to Yes or For transport When the power is turned on the previous settings are considered to be still in effect which means that when ink is drained manually during the power off state or when system controller service part is replaced factory default ink Status No the actual status of ink in the ink pass...

Page 115: ...atus of ink cannot be specified for each color the same setting is applied to all six colors 14 Nozzle check position Resets the optimum nozzle check position during the nozzle check operation Executing this menu will automatically set the position to detect ink ejection from the nozzles the next time a nozzle check is performed This information remains effective until it is reset and the carriage...

Page 116: ...e printer driver when an operator call error has occurred during a print job Two types of errors are indicated on the display operator call errors and warnings W are user recoverable if dealt with in the early stages while errors E and firmware errors B require service by service personnel Refer to Part 5 7 TROUBLESHOOTING See page 5 48 to find out how you can deal with these errors Part 3 Operati...

Page 117: ...2 19 1402 Waste ink tank full Replace waste ink tank 7 2 20 3 Offline Printing Out of ink X 7 2 21 3x0X 4 Print head X error Cleaning PressØ 7 2 22 1 Codes correspond with No in the operator code history in the service mode information 4 2 Maintenance No indicates the corresponding subsection title in Part 5 7 TROUBLESHOOTING See page 5 48 3 No ink is not an error on the main unit and therefore do...

Page 118: ...al serial communication system X6xxx Image processing controller X68xx Print position sensor system X7xxx BJ print head system X8xxx Printing task system X9xxx Operation panel system Xbxxx Mechanism initializing system Xcxxx Motor system The letter W warning E error or B firmware error will be added to the beginning of the codes Part 3 Operations BJ W9000 3 68 ...

Page 119: ...ap sensor error 7 3 2 E1625 E1626 E1627 E1630 Cover open close arm sensor error 7 3 3 E1631 E1635 Pump home position sensor error 7 3 2 E1636 E1640 Wiper blade sensor error 7 3 3 E164f E1650 Protective cap wiper up down sensor error 7 3 2 E1651 E1653 E1660 A C C S valve sensor error 7 3 4 E1665 E1666 E1667 E1670 Y PC PM air valve sensor error 7 3 4 E1675 E1680 C M K air valve sensor error 7 3 4 E1...

Page 120: ... real time clock error 7 3 13 E3008 System controller battery error 7 3 14 E5000 System controller carriage controller communication error 7 3 15 E5001 E5100 System controller motor controller communication error 7 3 16 E5101 E5104 E5106 W5501 SCSI communication error 7 3 17 E6001 Image processing controller FLASH ROM error 7 3 18 E6002 E6801 Print position sensor calibration error warning 7 3 9 W...

Page 121: ... 2 Eb101 Pressure roller sensor error 7 3 11 Wb102 Spur sensor warning 7 3 10 Eb103 Suction cap sensor error 7 3 2 Eb104 Protective cap wiper up down sensor error when driving the wiper 7 3 2 Eb105 A H valve sensor error 7 3 5 Eb106 Cover open close arm sensor error 7 3 3 Eb107 Wiper blade sensor error 7 3 3 Eb201 A C C S valve sensor error 7 3 4 Eb202 Y PC PM air valve sensor error 7 3 4 Eb203 C ...

Page 122: ...or detected the paper guide A open 7 Lever c is unlocked Lock lever The paper guide C sensor detected the paper guide C open 8 Lever d is unlocked Lock lever The paper guide D sensor detected the paper guide open 9 Tray A jam Remove paper The paper did not pass through the eject sensor within the predefined time period during the rewind operation for the cassette A paper 10 Tray B jam Remove paper...

Page 123: ...per rewinding for the cassette B the paper did not pass through the cassette A sensor within the predefined time period 16 Tray A is open Remove paper During paper feeding from cassette A the cassette A cover sensor or the cassette A sensor detected the cassette A open state 17 Tray B is open Remove paper During paper feeding from cassette B the cassette A cover sensor or the cassette A sensor det...

Page 124: ...cribed time 5 E1620 E1625 E1626 E1627 Suction cap sensor error The suction cap sensor failed to detect the reference position the position where the sensor light passes through within the prescribed time 6 E1630 E1631 Cover open close arm sensor error The cover open close arm sensor failed to detect the reference position the position where the sensor light passes through within the prescribed tim...

Page 125: ... the sensor light passes through within the prescribed time 15 E1701 Ink bottle unit ink leakage The ink bottle leakage sensor detected ink leakage 16 E1702 Waste ink bottle unit ink leakage The waste ink bottle leakage sensor detected ink leakage 17 E1801 Ink drain error Sub tank ink sensor detected the presence of ink of any color when auto ink drain was completed 18 W2102 Print position sensor ...

Page 126: ...ing the time information of RTC in the internal sequence 28 E3008 System controller battery error The system controller battery is out 29 E5000 E5001 System controller carriage controller communication error Communication error between the system controller and the carriage controller 30 E5100 E5101 E5104 E5106 System controller motor controller communication error Communication error between the ...

Page 127: ...280 E7281 E7290 E7291 Nozzle check error Error occurred in the nozzle check sequence 39 W7801 BJ print head set warning BJ print head set sensor detected that a BJ print head locking lever was open or BJ print head contact detection detected that a BJ print head was missing during a Fill ink operation 40 E8002 Print position information error The compensation value of the previous print position a...

Page 128: ...and the operation panel 49 Wb001 Cutter sensor warning The cutter sensor right failed to detect the cutter within the prescribed time when power was turned on 50 Wb002 Carriage home position sensor warning The carriage home position sensor failed to detect the carriage within the prescribed time when power was turned on 51 Eb003 Suction cap sensor error The suction cap sensor failed to detect the ...

Page 129: ...e position where the sensor light passes through within the prescribed time when power was turned on 59 Eb107 Wiper blade sensor error The wiper blade sensor failed to detect the reference position the position where the sensor light passes through within the prescribed time when power was turned on 60 Eb201 A C C S valve sensor error The A C C S valve sensor error failed to detect the reference p...

Page 130: ...ce position the position where the sensor light passes through within the prescribed time when power was turned on 66 Wc000 Carriage motor overcurrent error Overcurrent occurred in the carriage motor 67 Wc001 Feed motor overcurrent error Overcurrent occurred in the feed motor 68 Wc002 Carriage position timeout warning Carriage did not reach the designated position within the predefined time period...

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Page 132: ...version of the System Controller and obtaining various counter and error information from the System Controller 6 1 2 CR MT Controller Version Up Software By using the upgrading tool QY9 0114 it is possible to upgrade the firmware of the Carriage Motor Controller 6 1 3 Troubleshooting Software This tool enables the user to monitor the status of each sensor the remaining amount of ink in the sub ta...

Page 133: ...ontroller and Carriage Controller 6 2 2 Upgrading the System Controller Enables the user to download the System Controller firmware to the printer and then to upgrade its version If the printer power is on it is possible to download the firmware without being influenced by printer status Even if the printer installation is not completed However the firmware cannot be downloaded from the printer 3 ...

Page 134: ...Number of carriage scans Forward and reverse movements are counted individually Ink Consumption Y M C K PM and PC Number of no ink detection Waste Ink Tank Number of waste ink tank replacements Cleaning Number of cleaning operations Total number of Auto Manual cleaning Accumulated Head Information Accumulated dot count information by head position Number of head replacements by head position Head ...

Page 135: ...ading tool QY9 0114 it is possible to upgrade the firmware of the Carriage Motor Controller These boards can be upgraded when not only installed in the printer but also independently 3 85 BJ W9000 Part 3 Operations Figure 3 54 CR MT Controller Version Up Tool ...

Page 136: ...03 for PC AC Adapter J801 J802 J803 J804 J805 J810 J811 J813 J814 J809 J808 J807 J806 CR MT Controller VersionUp Tool When upgrading the board alone When upgrading the board installed in printer ex Carriage controller version up for AC J1200 J1206 J1205 J1204 J1202 J1203 Carriage Controller Version Up Connector Motor Controller Version Up Connector Figure 3 55 CR MT Controller Version Up ...

Page 137: ...ooting This tool monitors the current status of the external cover sensor of the printer various sensors on the paper path other sensors and the remaining amount of ink in the sub tank in real time Then this information is output as log information 3 87 BJ W9000 Part 3 Operations Figure 3 56 Troubleshooting Tool ...

Page 138: ...c Jam Recovery Function 4 15 3 PRINTER S MECHANICAL SYSTEM 4 16 3 1 Ink Passage Page 4 18 3 2 Ink Bottle Unit 4 20 3 3 Sub Tank Unit 4 22 3 4 Carriage Unit 4 26 3 5 BJ Print Head 4 28 3 6 Purge Unit 4 35 3 7 Waste ink tank Unit 4 36 3 8 Air Flow 4 37 3 9 Paper Path 4 42 3 10 Construction of Paper Path 4 46 4 Electrical Components 4 46 4 1 Overview 4 48 4 2 System Controller 4 52 4 3 Image Process ...

Page 139: ...akage detection sensor Right upper cover Front cover sensor Nozzle check sensor board Spur open close Spur sensor Mist fan 3 suction Mist fan 4 suction Mist fan 5 suction Cassette B cover sensor Cassette A cover sensor Mist fan 2 outlet Mist fan 1 outlet Manual paper end sensor Manual paper end sensor board Manual paper feed Manual feed sensor Cutter motor Cutter sensor left Cutter sensor right J2...

Page 140: ...oller Host computer DRAM CPU Image process controller b b b c c Output buffer d d d a a a f g SRAM Band memory h h e IPC GA1 e e i Carriage controller GA BJ print head BJ W9000 j j Mech controller Motor controller l l Head controller GA1 Line memory CPU l k image data mask pattern data image process table data l g command data other fundamental command data this area contains multiple components a...

Page 141: ...ta the image process table data and the mask pattern data are stored in the DRAM whereas the image data is stored in the line memory on the system controller The line memory can store two lines of raster image data that is a data amount specified by 43 inches maximum paper width and produced by two nozzles c The system controller puts the command data contained in the DRAM into the CPU where the d...

Page 142: ...ptimal image data based on the mask pattern data located in the SRAM i The head controller sends the optimized image data to the GA in the carriage controller timed to synchronize with the speed of the carriage the speed required for 1200dpi output j The carriage controller converts the optimized image data received from the head controller so that they support the configuration information of eac...

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Page 144: ...printing 1 3 1 Print Drive Control A BJ print head has three nozzle arrays each of which provides a different color for example K PC and C Each nozzle array has 256 jet nozzles on it The nozzles used for plotting on the array are selected by the block enable signals BE 0 1 2 and 3 The nozzle selection is executed block by block as a function of time a block is the column of nozzles used for the ne...

Page 145: ...CA and CR ENCB the moving direction of the carriage can be identified The BJ print heads are driven via the 1200dpi timing signals XOL STR that are created by spreading a single CR ENCA 300dpi pitch to four individual signals The execution of forward printing is based on the amplitudes of the detection signals CR ENCA The reverse printing is executed based on the falls of the detection signals CR ...

Page 146: ... Software initialization Initializing is displayed on the operation panel Door open close check Paper jam check Cutter position check Cam position check Carriage home position detecting operation Only when paper is loaded in the printer Initialize the mechanical system I F Busy is set The system controller the motor controller and the carriage controller are initialized ROM RAM check Heads install...

Page 147: ...over the right upper cover the front cover the cassette A or B and the left lower cover are opened accidentally In this case the printer may stop without the regular capping operation for the BJ print heads being performed When the power cable is disconnected from the power outlet turn the power switch off and connect the power cable to the outlet Then turn the printer s power switch on wait until...

Page 148: ...ng to the mask pattern data control Then each set of data is divided into two groups data for 1st pass and data for 2nd pass and printed by the nozzle block control using the 2 pass bi directional operation b Normal mode In this standard print mode a single band is printed in the 4 pass operation When the Normal option is selected for the print quality in the printer driver this mode is used In th...

Page 149: ...heads are detected using a black reference line which is printed by the left side components of the print head during the forward carriage travel and from which the calibration values are calculated Then the printer uses these calibrated values to adjust the vertical horizontal positions of the four BJ print heads and correct any print position discrepancy between the printouts in the forward and ...

Page 150: ...t position adjustment will not be accurate if there is interference from outside light Be sure to close the top cover and right upper cover before commencing the automatic print position adjustment 2 5 Head Management Nozzle Check This printer has a head management function to detect any non ejecting nozzles nozzles that cannot spray ink for some reason When this is detected the printer performs t...

Page 151: ...orcibly cool it When the temperature goes down to the predefined lowest threshold protection level 1 the wait control is activated to dissipate the heat naturally Finally when the temperature goes down to a normal level the printing process is resumed Protection level 3 If a high temperature that exceeds the predefined highest threshold higher than the middle is detected the printer cancels the pr...

Page 152: ...er from the host computer will release the Power Save mode When the automatic roller trace preventive sequence starts the printer goes back to the normal power mode Upon completion of the sequence the mode returns to the Power Save mode 2 11 Automatic Jam Recovery Function During the printing process with the roll media if a door is open or the power is turned off accidentally the printer will not...

Page 153: ... of which implement the supply circulation and suction removal of the ink The paper path consists of sub components including the upper lower cassettes manual feed paper feed and paper delivery parts implementing three types of paper pick up feed delivery operations for cassette A and B and manual feed 4 15 Part 4 Technical Reference BJ W9000 Carriage unit Purge unit Waste ink tank Manual feed uni...

Page 154: ...ink is removed The operations associated with the ink flow such as supply circulation and suction are performed via this ink passage subsystem Figure 4 9 shows a schematic diagram of the ink passage for one color and the ink flow for one head Part 4 Technical Reference 4 16 BJ W9000 Ink drain tube Check valve Closed sub tank Open sub tank Sub tank ink sensor Carriage unit To right head Cap Suction...

Page 155: ...k sensor detects the ink full status that is until ink is supplied to the Ink Full level in both the open sub tank and the closed sub tank b Ink Supply from Sub Tank to Air Buffer Air circulation to eliminate air bubbles in the ink tube The air buffer component has the functionality to remove air bubbles in the ink tube and absorb the pressure applied to the ink resulting from the carriage s shutt...

Page 156: ...cating atmospheric pressure The hollow needle enters the port for pressure equalization covered by rubber plug when the ink bottle locking lever is pressed down to the ink bottle fixing position This synchronizes the internal pressure in the ink bottle with the atmospheric pressure level d Mis insertion preventive notches The ink bottles have notches to prevent incorrect installation The wrong ink...

Page 157: ... leakage detector The ink leakage detector is at the bottom of the rear of the unit It detects leakage in the printer through the conductivity of ink The printer is designed such that ink will not leak outside of it 4 19 Part 4 Technical Reference BJ W9000 Check valve Ink bottle leakage detection sensor Ink bottle unit Figure 4 11 Check Valve Ink Leakage Detector ...

Page 158: ...pply pump and each branch pipe is connected to three of the six closed sub tanks that contain the different color inks One three branch pipe connects to the three tubes from the closed sub tanks containing C M and Bk deep colors The other three branch pipe connects to the three tubes from the closed sub tanks containing Y PC and PM light colors d Sub tank ink sensor Each closed sub tank has its ow...

Page 159: ...ching clipping to prepare the required ink passage for printing f Sensors for Detecting In the sub tank assembly sensors to detect the status of the various components are installed For more information see Part 4 5 DETECTION FUNCTIONALITY page 4 62 4 21 Part 4 Technical Reference BJ W9000 ...

Page 160: ...t f Media thickness adjustment The gap between the bottom face of the BJ print heads and the surface of the print paper can be adjusted When the gap is narrow high quality printouts can be achieved However ink blots or stains may appear due to direct contact of the head face and the paper or the nozzles may be damaged This printer allows the user to select the gap width suited to the thickness of ...

Page 161: ...the BJ print heads is established b Components associated with ink supply There are six air buffers in the printer to each of which the open sub tank and closed sub tank are connected via the ink tubes Each air buffer holds a specific amount of the ink The ink is supplied from these six air buffers to the two set of BJ print heads left BJ print heads and right BJ print heads The ink tubes which co...

Page 162: ...adjustment function The carriage motor driven by DC power operates the carriage horizontally with the carriage belt The carriage home position which is also the capping position is detected by the home position sensor arm mounted on the right side of the carriage and the photo interrupter type home position sensor installed on the purge unit The position on the linear scale that corresponds to the...

Page 163: ...stment cam This mechanism controls the height of the carriage by adjusting the vertical positions of the height adjustment rollers located at the bottom of the front of the carriage The vertical position control will change the gap between the face of the BJ print heads and the paper g Components associated with the print position sensor The print position sensor mounted on the left side of the ca...

Page 164: ...t an interval of 1 600 inch b Construction of the nozzle array Ink is supplied from the air buffer filtered by the mesh ink filter and finally sent to the nozzles Ink is supplied from the common ink chamber to the nozzles When the nozzle drive current is applied to the heater of the nozzle that executes printing the ink is sprayed from the nozzle Part 4 Technical Reference 4 26 BJ W9000 14 1200 in...

Page 165: ...ozzle 14 23 32 GND GND 15 D1 BE OUT Nozzle data signal A head B nozzle array even nozzle 16 DSUC 1A IN Diode sensor signal A head B nozzle array A side 17 D1 CO OUT Nozzle data signal A head C nozzle array odd nozzle 18 BE1H 2 OUT Block enable signal A head bit 2 20 LATCH 1H OUT Data latch signal A head 21 GND GND 22 DSBK 1A IN Diode sensor signal A head A nozzle array A side 24 SHE 1B OUT Sub hea...

Page 166: ...the purge unit is established b Cleaning Cleaning is divided into three maintenance actions the wiping suction and maintenance jet Wiping removes the fine paper fibers and dried ink deposits on the nozzle face plates by wiping suction is the action in which the ink within the nozzles is aspirated and new ink is drawn to refresh the nozzles In maintenance jet function the ink is sprayed from the no...

Page 167: ...en replaced The new head 3 55 Manual cleaning All nozzle arrays or the 2 7 nozzle array to be cleaned Head management non ejecting nozzle count does not The nozzle array s to be 0 85 exceed the predefined limit 3 cleaned non ejecting nozzle count exceeds The head to be cleaned 2 7 the predefined limit 3 1 Consumption amount value represents the consumption amount for each nozzle array 2 The eject ...

Page 168: ...ition sensor cover is opened or closed by the up down operations of the cover open close arm as required with the position control of the carriage e Detection of the carriage home position The sensor for detecting the carriage home position edge is installed on the purge assembly The carriage home position edge is used to determine the carriage home position Wiper unit Cap Pump Carriage home posit...

Page 169: ...f which are dedicated to the capping operation Not only the preventive caps but also the suction caps cover the nozzle arrays during the capping operation The caps are raised by the cap cams operated by the purge motor to cover the arrays when the carriage has moved to the home position The suction caps cover the arrays during the cleaning operation and the suction pump vacuums the ink from the BJ...

Page 170: ...of the nozzle array C of the BJ print head D is completed A pair of wiping blades consists of the wide and narrow blades The wide blade first cleans the entire face plate of a nozzle array and then the narrow blade cleans the nozzles and their vicinity The wiper blades are cleaned before they are set at the wiping position to maintain their wiping capability The ink scraping attachment which is co...

Page 171: ...ction pumps draw in the ink from the nozzles of the BJ print heads The push rollers and tube guide which apply pressure to the tube are selected by the pump selection cam so that either the supply or suction pump is operated depending on the purposes The rotation timing of the push rollers in the suction pump is detected at the pump home position sensor and the amount of rotation is controlled by ...

Page 172: ...sors for Detecting In the purge unit there are sensors to detect the status of various components For more information see Part 4 5 DETECTION FUNCTIONALITY page 4 62 Part 4 Technical Reference BJ W9000 4 34 ...

Page 173: ...on detector is at the bottom of the rear of the unit When the amount of the waste ink accumulated in the waste ink tank exceeds the upper limit of about 1900g about 1800ml the weight of the waste ink tank will activate the microswitch to indicate that the waste ink tank is full c Ink leakage detector The ink leakage detector is at the bottom of the rear of the unit This electrode type ink leakage ...

Page 174: ...nstalled in the printer frame stay which continues to collect mist throughout the entire lifetime of the printer The exhaust air fan on the left of the printer generates the air streams running from left to right and from front to rear The intake air fan installed on the rear of the pressure roller unit produces the air streams that carry the ink mist to the ink absorber Part 4 Technical Reference...

Page 175: ...e performed The diagram below illustrates the paper path The following sections describe the general functions of the components associated with the paper path 4 37 Part 4 Technical Reference BJ W9000 Figure 4 24 Overview of Paper Path Spindle A Spindle B Feed roller Manual feed Paper delivery Cassette A feed Cassette B feed BJ Print head Pressure roller Roll paper feed roller Cassette A pick up r...

Page 176: ... from coming off the paper path route Cut sheets put in the manual feed slot are carried by the manual pick up roller and the feed roller After the front end of the paper reaches the feed roller the paper is carried forward the specified distance and then the paper feeding operation stops To eliminate a possible skewing of the paper placement only the feed roller rotate in the opposite direction t...

Page 177: ...e carriage home position when the paper front end resides about 600mm away from the eject sensor and after the paper has been carried back about 500mm from that position Paper width detection is also carried out during the scanning operation after the paper is carried back ii Roll media rear end detection sequence The paper is handled in the following manner according to the paper type and printin...

Page 178: ... manual feed sensor detects the end of the paper during the pick up operation the rewinding action is skipped and the paper is delivered from the manual feed slot In the printing mode cut sheet media When the manual feed sensor detects the end of the paper during printing the printer attempts to print as much data as it can if the subsequent paper length needed for printing is insufficient to comp...

Page 179: ...s cut about 95mm 3 The possible range for setting is 5 to 300 hours in units of 5 hours Compound roller trace preventive sequence This is a state in which both the pressure roller trace preventive sequence and the cassette A B paper pick up roller trace preventive sequence are combined When printing is instructed after the time period specified at the cassette A B paper pick up roller trace preven...

Page 180: ...rain The spindle A or B sensor monitors the rotation of the rotary encoder by which process the end of the paper is identified The remaining is displayed in the roll paper remaining amount window The roll paper remaining length detection arm is pressed to the roll surface of the roll paper media to measure the thickness of the roll The measured thick ness is converted to the remaining length of th...

Page 181: ...ted with cut sheet detection The manual set sensor a reflective photosensor detects the cut sheet setting The manual paper end sensor a reflective photosensor detects whether there is a cut sheet present The feeding state of the paper in the manual feed unit is monitored by the manual feed sensor For the more information see Part 4 5 DETECTION FUNCTIONALITY page 4 62 4 43 Part 4 Technical Referenc...

Page 182: ...BJ print heads at the top so that it remains flat during the feeding action b Components associated with the detection The paper feed subsystem includes sensors to monitor the paper feeding actions and the status of the units associated with the paper path For more information see Part 4 5 DETECTION FUNCTIONALITY page 4 62 Part 4 Technical Reference 4 44 BJ W9000 Spindle A Feed roller Cassette A S...

Page 183: ... Components associated with the paper cutting If Auto Cut Yes is selected in the user menu roll paper is automatically cut by the rotary cutter driven by the cutter motor after printing The rotary cutter whose home position is on the right carriage home position side of the printer moves back and forth along the paper delivery slot When the paper is carried to the cut position the rotary cutter ru...

Page 184: ...e power supply all of which are mounted at the rear of the printer the carriage controller and the BJ print heads which are located on the carriage unit the operation panel on the right upper cover and other electrical components such as sensors and motors The system controller manages all electrical components devices including the individual controllers and other functions Part 4 Technical Refer...

Page 185: ...data Gamma correction etc Motor control Clutch control BJ print head Sub tank unit Pressure roller unit Motor controller Carriage motor control Feed motor control Carriage motor Feed motor Power supply Fan unit I F connector Ass y Cut sheet feed unit Ink bottle unit Cassette A Cassette B Cutter unit Sensor detection Thermistor Waste ink tank unit Carriage unit Host computer Operation panel 10 3V g...

Page 186: ...nts DMA controller Manages the DMA transfer of the data that are stored in the DRAM Interrupt controller Receives and processes the external interrupts from the SCSI controller the system controller GA the image process controller the head controller and the SRAM read write in addition to the internal interrupts Part 4 Technical Reference BJ W9000 4 48 System controller GA J401 CPU J403 J404 Syste...

Page 187: ...the RTC real time clock into parallel data which can be accessed by the CPU Also converts the parallel data from the CPU into serial data Motor controller communication The system controller GA performs serial command communication with the motor controller Carriage controller communication The system controller GA performs serial command communication with the carriage controller PWM control Driv...

Page 188: ...ntroller has a built in DMAC which controls the DMA transfer of the image data which is stored in the SRAM e DRAM IC453 The 2Mbyte DRAM uses the 12bit address bus and the 16bit data bus to function as a work area It contains the command data and the mask pattern when receiving the print data f SRAM IC452 The 32Kbyte SRAM uses the 15bit address bus and the 8bit data bus to store information such as...

Page 189: ...e 8 LED row flashes red when the CPU on the system controller operates correctly this LED is off during initialization n LED LED572 to LED578 These 7 LEDs in the 8 LED row are used for factory default settings or for future development o Dip SW SW401 This dipswitch is for the the R D factory use p Button SWs SW402 and SW571 These button switches are for the R D factory use Do not operate those dip...

Page 190: ... IC1615 IC1616 IC1617 and IC1618 The flash ROMs with 512Kbits of memory each hold the information sent from the printer driver at the start of printing This information is used to execute the color conversion or the binarization c SRAM IC1631 IC1632 IC1633 IC1634 IC1635 IC1636 IC1637 IC1638 IC1639 IC1640 IC1641 IC1642 IC1651 IC1653 IC1655 IC1657 IC1659 and IC1661 The SRAMs with 256Kbits of memory ...

Page 191: ...efresh operation of the DRAM SRAM controller The SRAM controller manages the 8 bit data bus and the 17 bit address bus and the read write operation of the SRAM b SRAM IC201 IC205 and IC209 Each 1Mbyte SRAM contains mask pattern information which corresponds to the print mode and is sent from the printer driver c Band memory IC202 IC206 IC210 Each band memory is a 8Mbytes DRAM A band memory can hol...

Page 192: ... carriage controller GA and detecting functions such as the print position detection the paper width detection or the feed roller encoder detection A D controller The A D controller converts the analog signals representing the temperature of the BJ print heads the head rank and the detected calculated data for the print position calibration into digital data Timer Generates the clock signals used ...

Page 193: ...ay This information is used for controlling the heat enable signal and the maintenance jet operation Maintenance jet activation Generates the heat pulse used for the maintenance jet operation Linear scale counting Reads the linear scale when the carriage is travelling and generates the 1200dpi timing Clock dividing Generates the 16MHz clock information to drive the CPU from the 32MHz external cloc...

Page 194: ... the wiper motor and the valve motor all of which are 2 phase stepping motors with a constant current d Driver IC IC614 Drives the DC cutter motor e Driver IC IC616 Drives the head replacement cover solenoid s f Operational amplifier IC608 and IC610 Detects the voltage change in the sub tank sensor Part 4 Technical Reference BJ W9000 4 56 I O IC IC607 J601 I O IC IC611 Motor driver IC606 Motor dri...

Page 195: ...is LED turns red when the overcurrent is supplied to the cutter motor i LED LED603 This LED turns green when 5V for the operation of the logic is being supplied to the mech controller j LED LED604 This LED turns green when 24V used to drive the motor s is being supplied to the mech controller 4 57 BJ W9000 Part 4 Technical Reference ...

Page 196: ...tor driving and the motor feedback timing Interrupt controller The interrupt controller manages the communication with the system controller and receives and processes the external interrupt for the cover open detection Serial interface control Controls serial communication with the system controller I O port Used for communication and the read write operations from to the EEPROM Part 4 Technical ...

Page 197: ...r which is a DC servo motor Also detects the current applied to the feed motor from the resistor R1375 e Relay RL1200 The relay shuts off the voltage 24V being supplied to the carriage motor and the feed motor in the following conditions When a reset is performed When the overcurrent is applied to the carriage motor or the feed motor When the top cover the right upper cover the front cover the cas...

Page 198: ...s controlled by the signal VH ON that is sent from the mech controller which operates under the control of the system controller This 10 3V is not supplied during some operations including the head replacement sequence The 10 3V supply to the BJ print head is monitored at the carriage controller nearest to the BJ print heads and the voltage information is sent back to the power supply assembly Thi...

Page 199: ...4 61 Part 4 Technical Reference BJ W9000 This page intentionally left blank ...

Page 200: ...ors for Covers Cassettes Part 4 Technical Reference BJ W9000 4 62 Cassette B cover sensor Right upper cover sensor Top cover sensor Front cover sensor Cassette B sensor Cassette A sensor Left lower cover sensor Cassette A cover sensor Figure 4 37 Covers Cassettes Sensor Layout ...

Page 201: ... cassette B sensor have detected the closed state the printer recognizes the cassette B is closed and positioned correctly Cassette A sensor The photo interrupter based cassette A sensor detects the open closed state of cassette A When the cassette is closed the light emitted from the sensor is transmitted by the cassette A sensor arm and the cassette A closed state is detected by the cassette A s...

Page 202: ...tion cap sensor Ink bottle leakage sensor Preventive cap wiper up down sensor A C C Svalve sensor Pump sensor Pump valve sensor Pump home position sensor Y PC PM Air valve sensor C M K Air valve sensor A H Valve sensor Ink bottle set sensor Figure 4 38 Schematic Diagram of Sensors for Ink Passage 1 ...

Page 203: ... Schematic Diagram of Sensors for Ink Passage 2 Sub tank ink sensor Sub tank unit Blade sensor Cover open close arm sensor Wiper unit Wiper moter temperature protector Waste ink full detection sensor Waste ink leakage detection sensor Waste ink tank unit ...

Page 204: ...of the wiper unit s position up or down If the sensor light passes through the cut in the rotary flag which is interlocked with the preventive cap wiper up down cam shaft the printer recognizes that all preventive caps are open and the wiper is down The other states are determined based on the number of pulses used for the rotation of the pulse motor which is calculated using the timing when the l...

Page 205: ...ion of the pump is determined A C C S valve sensor The A C C S valve sensor a photo interrupter based sensor detects the open closed state of the A C C S valves If the sensor light passes through the cut in the rotary flag which is interlocked with the A C C S valve cam shaft the printer recognizes that all valves are in the open state The other states are determined based on the number of pulses ...

Page 206: ...ts the open closed state of the air valves for yellow photomagenta and photocyan inks If the sensor light passes through the cut in the rotary flag which is interlocked with the Y PC PM air cam shaft the printer recognizes that all the air valves Y PC and PM are open The closed state is determined based on the number of pulses used for the rotation of the pulse motor which is calculated using the ...

Page 207: ...valves If the sensor light passes through the cut in the rotary flag which is interlocked with the A H valve cam shaft the printer recognizes that all the A H valves are open The closed states are determined based on the number of pulses used for the rotation of the pulse motor which is calculated using the timing when the light passes though the cut 4 69 BJ W9000 Part 4 Technical Reference Sensor...

Page 208: ...n the set state Ink bottle set sensor The ink bottle set sensor a microswitch sensor detects the set installation state of the ink bottles When the ink bottle locking levers for all the ink bottles are pressed down to the set position the microswitch of the ink bottle set sensor is turned on This action enables the printer to know that the ink bottle has been set correctly Ink bottle leakage detec...

Page 209: ...ondition Waste ink leakage detection sensor The waste ink leakage detection sensor employing electrodes for sensing detects leaked ink at the bottom of the waste ink tank unit The sensor finds the ink leakage when the ink flows to the area between the two electrodes which changes the electric resistance impedance level due to the resulting short circuit Wiper motor temperature protector The wiper ...

Page 210: ...ence BJ W9000 4 72 Print position sensor Carriage home position sensor Nozzle check sensor Paper gap position detection sensor BJ print head set sensor Internal temperature sensor Carriage unit Linear encoder Figure 4 50 Schematic Diagram of Sensors for Carriage Components ...

Page 211: ...nsor The carriage home position sensor a photo interrupter based sensor detects the home position of the carriage The sensor mounted on the purge unit senses the carriage home position edge on the carriage unit during the carriage traveling The carriage home position is defined on the basis of the location when the edge is detected Linear encoder The linear encoder installed on the rear of the car...

Page 212: ... position sensor The paper gap adjustment lever position sensor a photo interrupter sensor detects the position of the media thickness lever that adjusts the gap between the face of the BJ print heads and the paper surface The sensor light is blocked by the sensor flag of the media thickness lever when the lever is set to the wide position thus the current gap state is detected BJ print head set s...

Page 213: ... print head The voltage derived from the diode which varies as the temperature near the nozzle arrays changes is converted into temperature information by the carriage controller via the A D converter The head temperature information is used to control the operation of the head and to detect an abnormal temperature condition of the head BJ print head contact detection The direct contact condition ...

Page 214: ... Part 4 Technical Reference BJ W9000 4 76 Cutter sensor left Paper guide D sensor Paper guide C sensor Spindle A sensor Spindle B sensor Spur sensor Pressure roller sensor Figure 4 53 Schematic Diagram of Sensors for Components Relating to Paper Path 1 ...

Page 215: ...hematic Diagram of Sensors for Components Relating to Paper Path 2 Cutter sensor right Paper guide A sensor Eject sensor Cassette A paper pick up sensor Cassette B paper pick up sensor Skew sensor Manual set sensor Manual paper end sensor Manual feed sensor ...

Page 216: ...r The spindle A sensor a photo interrupter based sensor detects the rotation of spindle A The rotation state is detected by the slit of the rotary flag that is interlocked with spindle A through the gear drain When the rotation of the spindle A is not identified in spite of an attempt to feed the paper the printer recognizes that the paper is out Spindle B sensor The spindle B sensor a photo inter...

Page 217: ...ide A When paper guide A is opened the sensor light is blocked by the sensor flag of the release lever a indicating that paper guide A is in the open state Paper guide C sensor The paper guide C photo interrupter based sensor detects the open closed state of paper guide C When paper guide C is opened the sensor light is blocked by the sensor arm of the paper guide C indicating that paper guide C i...

Page 218: ... surface If only the left sensor detects the paper during the paper feeding operation the printer recognizes that the paper has been set in place If both sensors detect or do not detect the paper the printer determines that the paper has not been set in place The printer determines that the paper feeding operation is possible only if the manual set sensor has detected that the paper is set and the...

Page 219: ...sed pressing state of the spur unit When the spur unit is open pressing the rotary flag interlocked with the spur open close cam shaft blocks the light emitted from the sensor Thus the open pressing state of the super unit is detected Eject sensor The eject sensor a photo interrupter based sensor detects whether or not there is paper in the paper delivery slot When the paper is carried through the...

Page 220: ...oubleshooting 5 49 7 2 Troubleshooting during Operator Call 5 64 7 3 Troubleshooting during Warning Error Firmware Error 5 83 7 4 Troubleshooting for Conditions not Displayed in the Message Display 5 88 8 Connector Positions and Pin Arrangement 5 88 8 1 System Controller 5 100 8 2 Image Process Controller 5 104 8 3 Head Controller 5 114 8 4 Carriage Controller 5 125 8 5 Mech Controller 5 134 8 6 M...

Page 221: ...age 2 1 for more information Level Consumable User BJ print head Ink bottle cyan Ink bottle magenta Ink bottle yellow Ink bottle black Ink bottle photocyan Ink bottle photomagenta Waste ink tank Service personnel None 1 3 A List of Periodic Maintenance Level Periodic Maintenance User Cleaning ink mist etc when it s needed Service personnel None 5 1 Part 5 Maintenance BJ W9000 ...

Page 222: ...t For use when adjusting a wiper blade Rubber gloves For preventing ink stains Special tools parts no Note Valve releasing tool For removing Check valves See Page3 17 QY9 0111 000 Level For installing a spirit level See Page 3 14 QY9 0102 000 Cover switch tool For pushing down a Cover switch See Page 5 4 QY9 0103 000 Dummy head For adjusting the position of wiper blade See Page 5 42 QY9 0101 000 S...

Page 223: ...he carriage controller motor controller 2 QY9 0140 000 See Page 3 86 AC cord 100V For upgrading the carriage controller motor controller 2 QY9 0141 000 See Page 3 86 AC cord 115V UL For upgrading the carriage controller motor controller 2 QY9 0142 000 See Page 3 86 AC cord 220V For upgrading the carriage controller motor controller 2 QY9 0143 000 See Page 3 86 AC cord 240V UK For upgrading the car...

Page 224: ...One of the two hooks on the cover switch tool is plugged into the cover switch Part 5 Maintenance BJ W9000 5 4 Upper right cover sensor Top cover sensor Front cover sensor Lower left cover sensor Figure 5 1 Using the Cover Switch Tool ...

Page 225: ... disassembling the printer Don t apply the grease to locations other than those designated Unwanted grease may cause poor print quality take particular care that grease does not get onto the wiper cap or the linear scale 5 5 BJ W9000 Part 5 Maintenance CAUTION Figure 5 2 Applying Grease onto the Feed Roller Gear Feed roller gear tooth flank apply evenly over the entire area About 75mg grease MOLYK...

Page 226: ...l handling 4 1 1 Keep all packages with the warning not to turn over Pay careful attention to all individually packaged service part carriage unit purge unit sub tank unit boxes marked This side up and handle appropriately Part 5 Maintenance BJ W9000 5 6 Figure 5 3 Right side up Sign ...

Page 227: ...th absorbers When you install service parts such as the sub tank unit wipe off the moisture at the ends of ink tubes before installation After assembly the sub tank unit service part will be tested with ink inside After this test it is rinsed out with clean water At this time some moisture may remain inside the sub tank unit This remaining moisture will not affect printing 5 7 BJ W9000 Part 5 Main...

Page 228: ... screws are used for parts which must not be disassembled because they cannot be adjusted in the field In addition red screws are used where careful adjustment is required A total of 32 red screws are used in this printer Total red screws 32 Disassembly prohibited 28 screws Adjustment needed 4 screws See Part 5 6 ADJUSTMENT SET UP Page 5 40 for the procedure for adjusting red screws The red screws...

Page 229: ...5 9 BJ W9000 Part 5 Maintenance Purge unit Red screw Figure 5 5 Example of Locations Where Disassembly is Prohibited or Careful Adjustment is required 2 ...

Page 230: ...sing the handle When you disassemble or reassemble the printer move the carriage as the need arises to prevent parts being removed from touching the printer When it is capped or the A H valve is applying pressure the carriage cannot be moved Open the cap and the A H valve and refer to Part 5 5 3 Cap Valve Open Wiper Unit Up Down Page 5 32 before moving the carriage Part BJ W9000 5 10 Figure 5 6 Ma...

Page 231: ...e also Page 5 14 Purge Unit See also Page 5 16 Sub Tank Unit See also Page 5 16 Ink Bottle Unit See also Page 5 20 When simply replacing a carriage unit follow manual ink drain step 1 The carriage can be replaced without wasting too much ink 5 11 BJ W9000 Part 5 Maintenance NOTE Carriage unit Purge unit Sub tank unit Ink bottle unit Figure 5 7 Units Needing to be Drained of Ink When the Printer is...

Page 232: ... When reassembling the printer s top cover unit place its sensor lever so that it presses down on the top cover sensor The holes for the screws fixing the top cover unit onto the printer are slotted horizontally to allow fine positioning After reassembly make sure the top cover presses down on the top cover sensor Part 5 Maintenance BJ W9000 5 12 Figure 5 8 Rear Lower Cover Figure 5 9 Top Cover Un...

Page 233: ...n removing the right or left cover pull upward to clear the hooks on the upper output cover unit 5 13 BJ W9000 Part BJ W9000 Right cover hook Upper output cover unit Figure 5 10 Right Cover Left Cover Right cover removal imaginal view ...

Page 234: ...umber of joints and caps used when removing the carriage unit Separation point Joints places Tube joints Rubber Cap Caterpillar ends 12 places 12 pcs 24 pcs Use different tube joints and rubber caps according to the ink color to avoid color mixing in the ink colors After use or if they become dirty wash them using pure water and dry them completely 3 When sliding the carriage unit to the right to ...

Page 235: ... the total number of carriage scans in the service mode After replacing the carriage unit perform nozzle check position in the service mode See Part 3 5 2 Service Mode Page 3 55 for more details 5 15 BJ W9000 Part 5 Maintenance Joint Joint AC Tube AC Tube AS Tube AS AC AS Tube Tube of the carriage unit Tube of the sub tank unit Caterpillar AS Tube Lower AC Tube Upper Tube joints Joint caps Rear lo...

Page 236: ...colors To prevent ink from leaking during this process close the end of tubes whose joint has been just disconnected by using the tube joint and the rubber caps from special tools 4 Take off the joint attached to the tube connecting the purge unit to the waste tank reservoir To prevent ink leakage during servicing close the end of the tube from which the joint has just been removed by applying bin...

Page 237: ...rinter Turn this flat surface from its vertical position so as to lie horizontally This rear surface is the only flat surface upon which the unit can be placed safely 6 Remove 5 screws as well as 2 joints and 1 connector on the ink tubes to separate the sub tank unit from the purge unit The removed purge unit has to be placed in the same direction as installed direction 5 17 BJ W9000 Part 5 Mainte...

Page 238: ...b tank unit and purge unit If you don t tighten up the 5 screws enough when fastening the two units sub tank and purge units they will bend and an opening will form between the lower parts of the two units when they are installed in the printer If this occurs the purge unit will not be correctly in position and this may cause a capping error Part 5 Maintenance BJ W9000 5 18 CAUTION Figure 5 15 Ins...

Page 239: ...onnected when ink was added after the installation of the sub tank unit and purge unit Clear information 3 the cleaning counter in service mode After changing the purge unit perform nozzle check position See Part 3 5 2 Service Mode Page 3 55 for more information Time required for filling ink is about 30 minutes 5 19 BJ W9000 Part 5 Maintenance Figure 5 16 Installing the Sub Tank Unit and Purge Uni...

Page 240: ...stalled and in the raised position it will interfere with printer operation 1 Perform ink drain See Part 5 5 4 Ink drain Page 5 34 2 Disconnect the joints from the check valves of all colors Close the tubes using the tube joints and the rubber caps listed in special tools in order to prevent ink leaking during servicing See Part5 2 1 List of Tools Page 5 2 Part 5 Maintenance BJ W9000 5 20 Figure 5...

Page 241: ...he sticking rubber parts inside the check valve with a valve releasing special tool when reassembling the ink bottle unit See Part 3 2 1 8 Releasing the check valve Page 3 17 for how to use the valve releasing tool 5 21 BJ W9000 Part 5 Maintenance ...

Page 242: ...k drain tube first then attach a binder clip or a similar device to avoid ink leakage when you remove the waste ink tank unit Part 5 Maintenance BJ W9000 5 22 Figure 5 18 Removing the Waste Ink Tank Unit Waste ink tank locking lever Ink drain tube Binder clip Waste ink tank unit ...

Page 243: ...e wiper blade locking lever after removing the cover plate The wiper Ass y can be individually removed from the printer without removing the purge unit 5 23 BJ W9000 Part 5 Maintenance Wiper blade Ass y Wiper blade locking lever Wiper unit Figure 5 19 Removing Wiper Blade A ssy ...

Page 244: ...ing is not damaged In order to protect this hook place the cassette bottom on some magazines for example so that the hook does not touch anything If this anti jam hook on the lower part of cassette A is damaged printed paper may stack up between cassettes A and B and printing quality may be impaired b Installing cassette A B 1 When installing the cassette cover fit the front lower cassette handle ...

Page 245: ...he rear of the printer handle the it carefully because tubes in the carriage home position side may get in the way It may help to take the pressure roller shaft off or on when pressing down the shaft insertion section at the point of the pressure roller When putting down the removed pressure roller unit place it point up in order to protect the tip of the roller 5 25 BJ W9000 Part 5 Maintenance Fi...

Page 246: ...er gear on the feed motor are securely engaged The power of the feed motor is transmitted to the drive of the paper path through the gear drain from the feed roller gear Part 5 Maintenance BJ W9000 5 26 Figure 5 23 Feed motor and feed roller gear Feed motor worm gear Feed motor Feed roller gear ...

Page 247: ...t of the bracket of the nozzle check sensor unit corresponding to the carriage shaft is individually adjusted and fastened with red screws during manufacture When removing the nozzle check sensor holder unit do not loosen the red screws which hold the bracket in place Also the nozzle check sensor holder unit must be re installed to the original printer 5 27 BJ W9000 Part 5 Maintenance Figure 5 24 ...

Page 248: ... feed unit release paper guide A lever a and paper guide C lever c first If paper guides A and C are not released the cut sheet feed unit cannot be removed Part 5 Maintenance BJ W9000 5 28 Figure 5 25 Cut Sheet Feed Unit Lever a Cut sheet feed unit Lever c ...

Page 249: ...per guide bumping into the eject roller and stopping the eject roller from turning After the replacement of the cutter unit clear information 3 cutter counter in the service mode of the operation panel See Part 3 5 2 Service mode Page 3 55 for more information 5 29 BJ W9000 Part 5 Maintenance Paper guide Eject roller Eject sensor arm Cutter Cutter unit Figure 5 26 Installation of the Cutter Unit ...

Page 250: ...r a is set to be level the paper guide release shaft applies pressure to the paper guide A If their relative positions are incorrect the press and release function of paper guide A will not work correctly Part 5 Maintenance BJ W9000 5 30 Figure 5 27 Assembly of the Paper Guide Release Shaft and the Release Lever a Release lever a Paper guide release shaft Paper guide A sensor ...

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Page 252: ...ing a fine screwdriver into the A H valve camshaft through the hole 3 Close all of the A H valves by turning the A H cam interlocking shaft counterclockwise until the notch of the sensor flag has rotated approx 205 degrees with respect to the sensor Turn the A H cam interlocking shaft by inserting a fine screwdriver into the A H valve cam interlocking shaft through the hole 5 3 3 A C C S Valve Ope...

Page 253: ...nk unit A H valve cam interlocking shaft counterclockwise rotation A C C S valve camshaft counterclockwise rotation Suction cap camshaft clockwise rotation Protection cap wiper up down camshaft counterclockwise rotation A C valve open C S valve open Sensor A C valve closed C S valve closed Sensor Entire A H valve open Entire A H valve closed Sensor Entire suction cap open Entire suction cap closed...

Page 254: ...ectrical component or the firmware develops trouble or a power supply is not available discharge ink from the ink passage color by color using a syringe pump etc a Preparation for ink drain Prepare the following items before servicing 1 Syringe with the tube QA2 6161 000 about 50ml CK 0541 000 Prepare a syringe for each color if possible If connecting the syringe tube to the ink drain tube of a di...

Page 255: ...ed in the ink tube including the ink in the check valve between the ink bottle unit and the close sub tank unit which contains the same color ink as the sub tank from which the ink was discharged in step 2 Step 4 Repeat step 2 and step 3 for the remaining 5 colors 5 35 BJ W9000 Part 5 Maintenance Ink drain tube Check valve Closed sub tank Open sub tank Sub tank ink sensor Carriage unit To right he...

Page 256: ... AC CS valve See Page 5 32 9 Remove the cover plate by moving the carriage to the upper part of the platen then use clips to close the air tube pump tube and the A C tube connected to the close sub tank containing the color of ink to be discharged The closed sub tanks are yellow magenta cyan black photo magenta and photo cyan from the left as seen head on Tubes between the caterpillar in the carri...

Page 257: ... ink is no longer discharged open the AC CS valve take out the tube connected to the syringe and put a rubber cap on the tube Then remove the clips that created the ink passage Step 4 14 For each color repeat steps 2 and 3 to drain ink When refilling ink after performing the manual ink drain reset the ink status in the service mode to no ink before filling ink Do not perform fill ink before discha...

Page 258: ... Maintenance BJ W9000 5 38 Figure 5 31 Manual Ink Drain Step 2 9 Sub tank Top View Ink drain tube Open sub tank A C Tube Y M C K PM PC Closed sub tank Air tube cyan Pump tube cyan PC Y M C K PM PC PM K C M Y ...

Page 259: ...00 Part 5 Maintenance Figure 5 32 Manual Ink Drain A H Valve cam interlocking shaft 3 7 Suction cap cam shaft 4 Protection cap wiper up down cam shaft 4 Syringe and tube 10 11 13 Shaft on the BJ print head locking cover solenoid 5 BJ print head locking lever 6 Ink bottle locking lever 1 A C C S Valve cam shaft 8 12 13 ...

Page 260: ...Needed when the wiper unit and the purge unit are replaced See Page 5 42 Blade position adjustment is not necessary when replacing only the wiper blade Ass y 6 1 3 Nozzle Management nozzle check Auto Position Adjustment Needed when the nozzle check sensor the purge unit liner scale or carriage unit are disassembled re assembled or replaced See Page 5 46 6 1 4 Check the Dip SW Set Up in System Cont...

Page 261: ...ing balance against the belt tension part a and fasten the adjustment red screw b Upper roll driver unit Apply 2 5 kg pressure as measured with a spring balance against the belt tension part b and fasten the adjustment red screws 5 41 BJ W9000 Part 5 Maintenance Belt tension part a Roll feed roller drive unit Adjustment screw red Belt tension part b Upper roll driver unit Adjustment screw red Figu...

Page 262: ...f the purge unit more than 180 degrees to loosen them may misalign them from the adjustment range possibly resulting in maladjustment 3 Turn and set the wiper blade clockwise so that both 2 blades in blade C face vertically upward 4 Place the dummy head special tool onto the head C position and lower the BJ print head locking lever an angle of approx 90 degrees until you feel a click Then press th...

Page 263: ...W9000 Part 5 Maintenance Figure 5 35 Position of the Adjustment Screws Purge unit right side view Up and down locking screw red Purge unit front view Back and forth adjustment screw Up and down adjustment screw ...

Page 264: ...rds Fine positioning of the blade unit is achieved by placing the small blade of C until it is directly behind the big blade of C when viewing the printer from the right 10 Move the carriage until the back and forth adjustment convex meets the small blade position then elevate the wiper unit by turning the protective cap and wiper rise and fall camshaft about 50 degrees anti clockwise 11 Adjust th...

Page 265: ...A B C A B C Dummy head Height adjustment convex Blade C Wiper blade Ass y Dummy head Back and forth adjustment convex Wiper blade Ass y Up and Down Adjustment Back and Forth Adjustment Front side view Right side view Figure 5 36 Up and Down Back and Forth Adjustment of the Wiper Blade ...

Page 266: ...ice Mode Page 3 55 for more information When the next time the nozzle check operation is performed after the existing optimal nozzle check position has been cleared a new optimal nozzle check position that is the best position to check to see if the ink is ejected from the nozzle s correctly will be automatically detected The new optimal nozzle check position is stored and is used until it is chan...

Page 267: ...be careful not to move the Dip SW set position If Dip SW set position is shifted or placed in the wrong position for the service parts re set it according to the diagram below 5 47 BJ W9000 Part 5 Maintenance J401 J403 J404 J406 J405 J408 J409 J407 J410 J411 J412 Dip SW Figure 5 37 Set up the System Controller Dip SW ...

Page 268: ...ure that all cables are connected properly 3 When servicing the printer with the external cover is removed and the AC power connected pay special attention when handling the electrical parts or the boards to avoid an electric shock or short circuit 4 In the following sections the troubleshooting steps action are described such that the component related to the most probable cause of the problem wi...

Page 269: ...cover upper right cover sensor mech controller system controller Action 1 Upper right cover Check the upper right cover to see if it is open or closed Visually check the sensor pressing part and replace component s as appropriate if a failure is found 2 Replace the upper right cover sensor 3 Replace the mech controller 4 Replace the system controller 7 2 3 Front cover is open Close cover Cause The...

Page 270: ...5 Replace the mech controller 6 Replace the system controller 7 2 5 Tray B is open Close tray Cause The cassette B cover sensor or the cassette B sensor find the media tray is open Probable faulty component Cassette cover cassette B cover sensor lower roll media unit cassette B sensor the mech controller system controller Action 1 Cassette B cover Check cassette B to see if it is open or closed Vi...

Page 271: ...haft Check the paper guide release shaft and replace component s as appropriate if a failure is found including damage on the shaft 4 Replace paper guide A sensor 5 Replace the mech controller 6 Replace the system controller 7 2 7 Lever c is unlocked Lock lever Cause The paper guide C sensor detected the paper guide C open Probable faulty Component Paper guide C paper guide C sensor mech controlle...

Page 272: ... controller system controller Action 1 Paper guide D Check paper guide D to see if it is open or closed Visually check paper guide D and replace component s as appropriate if a failure is found including damage to the photo reflection component 2 Replace paper guide B paper guide D sensor 3 Replace mech controller 4 Replace system controller Part 5 Maintenance BJ W9000 5 52 ...

Page 273: ...y for abnormal conditions such as the drive belt coming off or foreign matter attached to the surface of components 3 Replace the eject sensor 4 Replace the spindle 5 Replace cassette A 6 Check the feed motor Replace the feed motor if the conduction circuit test fails Normal value the resistance between the two electrodes must be about 3 6 Ω 7 Replace the upper roll media drive unit 8 Replace the ...

Page 274: ...abnormal conditions such as the drive belt coming off or foreign matter attached to the surface of components 3 Replace the eject sensor 4 Replace the spindle 5 Replace the cassette B 6 Check the feed motor Replace the feed motor if the conduction circuit test fails Normal value the resistance between the two electrodes must be about 3 6 Ω 7 Replace the lower roll drive unit 8 Replace the upper ro...

Page 275: ...er Action 1 Remove paper 2 Visual inspection Visually check the paper path and the paper feed drive assembly for abnormal conditions such as the drive belt coming off or foreign matter attached to the surface of components 3 Replace the eject sensor 4 Check the feed motor Replace the feed motor if the conduction circuit test fails Normal value the resistance between the two electrodes must be abou...

Page 276: ...ammed paper 2 Visual inspection Check the paper path and the paper feed drive subsystem components visually to ensure that the drive belt s are not off and no foreign objects are attached to the surface of components 3 Replace the spindle 4 Replace the cassette A 5 Check the feed motor Perform a continuity check of the feed motor If the test fails replace the feed motor Normal value about 3 6 Ω be...

Page 277: ...2 Visual inspection Visually check the paper path and the paper feed drive subsystem components to ensure that the drive belt s are not off and no foreign objects are attached to the surface of components 3 Replace the spindle 4 Replace the cassette B 5 Check the feed motor Perform a continuity check of the feed motor If the test fails replace the feed motor Normal value about 3 6 Ω between the tw...

Page 278: ...he leading edge of the jammed paper 2 Visual inspection Visually check the paper path and the paper feed drive subsystem components to ensure that the drive belt s are not off and no foreign objects are attached to the surface of components 3 Replace the eject sensor 4 Replace the spindle 5 Replace the cassette A 6 Check the feed motor Perform a continuity check of the feed motor If the test fails...

Page 279: ...tion of the end of the jammed paper 2 Visual inspection Check the paper path and the paper feed drive subsystem components visually to ensure that the drive belt s are not off and no foreign objects are attached to the surfaces of the components 3 Replace the eject sensor 4 Replace the spindle 5 Replace the cassette B 6 Check the feed motor Perform a continuity check of the feed motor If the test ...

Page 280: ... sensor 5 Replace cassette A 6 Replace the mech controller 7 Replace the system controller 7 2 17 Tray B is open Remove paper Cause During paper feeding from cassette B cassette B cover sensor or cassette B sensor detected cassette B open state Probable faulty component Cassette B cover sensor cassette B sensor cassette B mech controller system controller Action 1 Check the state open close of the...

Page 281: ...ensure that no foreign objects are attached to the surface of components 3 Replace the eject sensor 4 Check the feed motor Perform a continuity check of the feed motor If the test fails replace the feed motor Normal value about 3 6 Ω between the two electrodes 5 Disassemble and check the components associated with the paper path Replace failed units or components Paper delivery roller Spur unit 6 ...

Page 282: ...n the sensor including damaged sections on the pressing lever are found replace the lower left cover 3 Replace the lower left cover sensor 4 Replace the mech controller 5 Replace the system controller 7 2 20 Waste ink tank full Replace waste ink tank Cause The waste ink tank full sensor detected a full waste ink tank Probable faulty component Waste ink tank waste ink tank unit mech controller syst...

Page 283: ...ever for a specific BJ print head is not set correctly Cause The BJ print head set sensor detected the error or one of the BJ print heads was not installed correctly so that the contact error was detected for that head Or the carriage controller detected an abnormal condition in the head rank or the head temperature Probable faulty component BJ print head carriage controller carriage unit head con...

Page 284: ... was circulated from the closed sub tank into the open sub tank Abnormal amount of ink was detected when ink was circulated from the closed sub tank into the open sub tank Probable faulty component Sub tank unit purge unit mech controller system controller Action 1 Visual inspection Remove all foreign matter clogging the atmospheric tube of the open sub tank 2 Cable check Replace the cable if the ...

Page 285: ...ed time period The suction cap sensor did not detect the base position sensor transmission within the predefined time period The pump home position sensor did not detect the base position sensor transmission within the predefined time period The protection cap wiper up down sensor did not detect the base position sensor transmission within the predefined time period Probable faulty component Purge...

Page 286: ...tion sensor transmission within the predefined time period Probable faulty component Wiper unit purge unit mech controller system controller Action 1 Visual inspection Visually check the cover open close arm and the wiper blade for abnormal conditions such as trapped foreign matter 2 Cable check Replace the cable if the cable check between the mech controller and the purge unit fails 3 Replace the...

Page 287: ...nsor transmission within the predefined time period The C M K air valve sensor did not detect the base position sensor transmission within the predefined time period The pump valve sensor did not detect the base position sensor transmission within the predefined time period Probable faulty component Sub tank unit mech controller system controller Action 1 Visual inspection Visually check the sub t...

Page 288: ...eck between the mech controller and the purge unit fails 3 Replace the A H valve unit 4 Replace the sub tank unit 5 Replace the mech controller 6 Replace the system controller 7 3 6 E1701 Ink leakage in the ink bottle unit Cause The ink bottle leakage detection sensor detected ink leakage Probable faulty component Ink bottle unit mech controller system controller Action 1 Visual inspection Visuall...

Page 289: ...lace the waste ink bottle unit 7 3 8 E1801 Ink drain error Cause Sub tank ink sensor detected the presence of ink of any color when auto ink drain was completed Probable faulty component BJ print head purge unit sub tank unit home position sensor linear scale carriage unit motor controller mech controller head controller system controller Action 1 Visual inspection Reset BJ print head when the ins...

Page 290: ...t automatic was not adjusted correctly Probable faulty component Print paper carriage unit cover open close arm carriage unit BJ print head carriage controller head controller system controller Action 1 Paper check Replace any paper which has printing or stains at the sensor calibration position and the head position adjustment pattern position Also the head position adjustment automatic should be...

Page 291: ...lue the resistance between the two electrodes must be about 3 6 Ω 6 Replace the motor controller 7 Replace the mech controller 8 Replace the system controller 7 3 11 E2303 E2304 Pressure roller sensor error Eb101 Pressure roller sensor error Cause The pressure roller sensor did not detect the base position sensor transmission within the predefined time period Probable faulty component Pressure rol...

Page 292: ...th and the cutter unit for abnormal conditions such as trapped foreign matter 2 Cable check Replace the cable if the cable check between the mech controller and the cutter unit fails 3 Replace the cutter unit 4 Replace the mech controller 5 Replace the system controller 7 3 13 E3001 System controller DRAM error W3006 System controller RTC Real Time Clock error Cause The DRAM check of the system co...

Page 293: ...n between the system controller and the carriage controller Probable faulty component Carriage controller system controller head controller Action 1 Cable check Replace the cable if the cable check between the head controller and the carriage controller fails 2 Replace the carriage controller 3 Replace the system controller 4 Replace the head controller 7 3 16 E5100 E5101 E5104 E5106 System contro...

Page 294: ...data Replace the PC if no further abnormal conditions are detected 3 Replace the interface connector Ass y 4 Replace the system controller 7 3 18 E6001 E6002 Image process controller FRASH ROM error Cause An abnormal condition occurred in the FLASH ROM of the image process controller Probable faulty component Host computer image process controller system controller Action 1 PC Connect the PC with ...

Page 295: ... set warning Cause BJ print head set sensor detected that the BJ print head locking lever was open when the power was turned on BJ print head set sensor detected that the BJ print head locking lever was open or BJ print head contact detected that there was no BJ print head Probable faulty component Carriage unit head controller system controller Action 1 Visual inspection Press down the BJ print h...

Page 296: ...pillar component Execute cleaning when the carriage air buffer is filled but the ink tube of the BJ print head locking lever is empty 2 BJ print head Replace the BJ print head if the above procedure does not solve the problem 3 Nozzle check sensor check Re install the nozzle check sensor holder unit if the installation condition is incorrect If the installation condition is correct select Nozzle C...

Page 297: ...7V 3 2V 2 Replace the system controller 7 3 23 E8003 Print data residual error Cause Print data was still found in the band memory even after each carriage pass was completed Probable faulty component Linear scale encoder sensor unit carriage controller head controller system controller Action 1 Check the linear scale Visually check the linear scale for abnormal conditions such as stains or damage...

Page 298: ...de when paper was fed Probable faulty component The way in which paper is set print paper cassette cut sheet feed unit carriage unit encoder sensor unit linear scale carriage controller head controller system controller Action 1 Paper setting check Reset the paper if the setting is not correct 2 Paper check Replace the paper when any stains or pre prints are found Straighten or replace the roll me...

Page 299: ...linear scale encoder sensor unit carriage unit carriage motor motor controller mech controller system controller or head controller Action 1 Check the path of the carriage Visually check the carriage path for abnormal conditions such as paper jamming the path 2 Replace the carriage home position sensor 3 Check the linear scale Visually check the linear scale for abnormal conditions such as stains ...

Page 300: ...e path Set release lever a and or release lever b to the appropriate positions when released 2 Check the carriage shaft rail Visually check the carriage shaft rail for any stains and wipe the component with a lint free paper which generates less paper dust 3 Replace the carriage unit 4 Check the carriage motor Check the cabling of the carriage motor 3 phases and replace it if faulty Normal value t...

Page 301: ... Open the cover visually check and replace faulty drive gear or belt parts if any abnormal conditions are found 4 Replace the motor controller 5 Replace the system controller 7 3 30 Wc002 Carriage position timeout warning Cause Carriage did not reach the designated position within the predefined time period Probable faulty component Carriage shaft rail carriage unit carriage motor motor controller...

Page 302: ...on 1 Turn the power off wait for 5 seconds then restore power 2 Version check Check the version of the firmware on the operation panel and update to the newest version if needed For more details please refer to Part 3 6 PRINTER SERVICING SOFTWARE Page 3 82 3 Replace the system controller 4 Replace the carriage motor 5 Replace the motor controller Part 5 Maintenance BJ W9000 5 82 ...

Page 303: ...mage process controller Action 1 Restore power Turn off and restore power after 10 minutes Execute the following procedures if the Message display does not appear and the fan does not work 2 Replace the switch cable Check the continuity of the switch cable and replace it when faulty 3 Fuse check Replace the fuse of the power unit when it is disconnected 4 Replace the power unit 5 Replace the mech ...

Page 304: ... the bent connector pins 2 PC Connect the PC with the service tool installed to the printer and issue a set of print data Replace the PC if no further abnormal conditions are detected 3 Replace the image process controller 4 Replace the system controller Action for Step 2 1 Print position adjustment check Execute the print position adjustment and modify the misalignment between nozzles 2 BJ print ...

Page 305: ... check that the ink tubes and the sub tank unit in the front and back of the check valve are empty If the Ink Status in the service mode is set to Filled then reset the item to Not Filled and execute the Fill Ink operation 3 Ink bottle unit check valve part Open the check valve with the valve releasing tool provided as a special tool then execute Fill Ink Also refer to Part 3 2 1 8 Releasing the c...

Page 306: ...ller Action for Step 3 1 Ink suction Execute cleaning and if ink cannot be filled into the ink tube of the BJ print head locking lever part replace the BJ print head 2 Carriage home position sensor error Re install or replace the carriage home position sensor if the installation is incorrect 3 Linear scale Visually check the linear scale for abnormal conditions such as stains 4 Replace the carriag...

Page 307: ...ver Cause No ink in the air buffer Action 1 Execute Fill Ink in the service mode Possible symptoms Stains on the paper Cause Stain caused by ink mist Action 1 Cleanse with a well wrung soft cloth 2 Feed through some paper has printing 3 Disassemble the feeding part and clean the stained part with a well wrung soft cloth Possible symptoms Spur track Cause Spur unit Action 1 Pass the print paper 2 R...

Page 308: ...ignal Reset 11 B20 GND GND 12 A20 MSG OUT SCSI control signal Message 13 B19 GND GND 14 A19 SEL IN OUT SCSI control signal Select 15 B18 GND GND 16 A18 C D OUT SCSI control signal Control Data 17 B17 GND GND 18 A17 REQ OUT SCSI control signal Request 19 B16 GND GND 20 A16 I O OUT SCSI control signal Input Output Part 5 Maintenance BJ W9000 5 88 J401 J403 J404 1 J406 J405 J408 J409 J407 J410 J411 J...

Page 309: ...23 XMMREQ IN Photomagenta data request signal 24 A24 GND GND 25 A25 D5V OUT Power 5V 26 A26 YD0 OUT Yellow data bus bit 0 27 A27 YD2 OUT Yellow data bus bit 2 28 A28 GND GND 29 A29 XYREQ IN Yellow data request signal 30 A30 GND GND 31 A31 D5V OUT Power 5V 32 A32 BD0 OUT Black data bus bit 0 33 A33 BD2 OUT Black data bus bit 2 34 A34 GND GND 35 A35 XBREQ IN Black data request signal 36 A36 GND GND ...

Page 310: ...8 GND GND 69 B29 XYACK OUT Reply signal for yellow data request 70 B30 GND GND 71 B31 XYHSYNC OUT Line synchronization signal for yellow data 72 B32 BD1 OUT Black data bus bit 1 73 B33 BD3 OUT Black data bus bit 3 74 B34 GND GND 75 B35 XBACK OUT Reply signal for black data request 76 B36 GND GND 77 B37 XBHSYNC OUT Line synchronization signal for black data 78 B38 GND GND 79 B39 D5V OUT Power 5V 80...

Page 311: ...unication control signal carriage controller 33 A33 XBSY C2S IN Serial communication control signal from carriage controller to system controller 34 A34 GND GND 35 A35 XFT TRG IN Non jetting detection trigger signal 36 A36 NC NC 37 A37 GND GND 38 A38 NC NC 39 A39 XIRQ C2S IN Interrupt request signal from carriage controller to system controller 40 A40 GND GND 41 B1 GND GND 42 B2 MADDR1 OUT CPU add...

Page 312: ...ND GND 2 A2 SDT M2S IN Serial communication data signal from motor controller to system controller 3 A3 SDT S2M OUT Serial communication data signal from system controller to motor controller 4 A4 GND GND 5 A5 GND GND 6 A6 GND GND 7 A7 XCS M OUT Serial communication control signal from system controller to motor controller 8 A8 XBSY M2S IN Serial communication control signal from motor controller ...

Page 313: ...close sequence handshaking signal from motor controller to system con 38 B13 GND GND 39 B14 XACK S2M OUT Cover open close sequence handshaking signal from system controller to motor con 40 B15 GND GND 41 B16 GND GND 42 B17 GND GND 43 B18 XRESET OUT External reset signal 44 B19 XLOWPWR OUT Power saving mode control signal 45 B20 XPOS M2C IN Backup for check 46 B21 D5V OUT Power 5V 47 B22 D5V OUT Po...

Page 314: ...3 B3 D6 IN OUT CPU data bus bit 6 34 B4 D5 IN OUT CPU data bus bit 5 35 B5 D4 IN OUT CPU data bus bit 4 36 B6 D3 IN OUT CPU data bus bit 3 37 B7 D2 IN OUT CPU data bus bit 2 38 B8 D1 IN OUT CPU data bus bit 1 39 B9 D0 IN OUT CPU data bus bit 0 40 B10 GND GND 41 B11 RESET OUT Internal reset signal 42 B12 GND GND 43 B13 PWMB0 OUT Pulse motor drive signal 0 44 B14 GND GND 45 B15 PWMB1 OUT Pulse motor...

Page 315: ... A23 XMMREQ OUT Photomagenta data request signal 24 A24 GND GND 25 A25 D5V OUT Power 5V 26 A26 YD0 IN Yellow data bus bit 0 27 A27 YD2 IN Yellow data bus bit 2 28 A28 GND GND 29 A29 XYREQ OUT Yellow data request signal 30 A30 GND GND 31 A31 D5V OUT Power 5V 32 A32 BD0 IN Black data bus bit 0 33 A33 BD2 IN Black data bus bit 2 34 A34 GND GND 35 A35 XBREQ OUT Black data request signal 36 A36 GND GND...

Page 316: ...69 B29 XYACK IN Reply signal for yellow data request 70 B30 GND GND 71 B31 XYHSYNC IN Line synchronization signal for yellow data 72 B32 BD1 IN Black data bus bit 1 73 B33 BD3 IN Black data bus bit 3 74 B34 GND GND 75 B35 XBACK IN Reply signal for black data request 76 B36 GND GND 77 B37 XBHSYNC IN Line synchronization signal for black data 78 B38 GND GND 79 B39 D5V OUT Power 5V 80 B40 GND GND J40...

Page 317: ...wer 5V 37 A37 GND GND 38 A38 D5V OUT Power 5V 39 A39 D5V OUT Power 5V 40 A40 GND GND 41 B1 GND GND 42 B2 IA1 OUT CPU address bus bit 1 43 B3 IA3 OUT CPU address bus bit 3 44 B4 GND GND 45 B5 IA5 OUT CPU address bus bit 5 46 B6 IA7 OUT CPU address bus bit 7 47 B7 GND GND 48 B8 ID1 IN OUT CPU data bus bit 1 49 B9 ID2 IN OUT CPU data bus bit 2 50 B10 GND GND 51 B11 ID5 IN OUT CPU data bus bit 5 52 B1...

Page 318: ...D GND 72 B32 NC NC 73 B33 NC NC 74 B34 GND GND 75 B35 D5V OUT Power 5V 76 B36 D5V OUT Power 5V 77 B37 GND GND 78 B38 D5V OUT Power 5V 79 B39 D5V OUT Power 5V 80 B40 GND GND J411 Pin No Signal IN OUT Function 1 D5V OUT Power 5V 2 OP TXD OUT Serial communication transmitted data for the control panel 3 OP RXD IN Serial communication received data for the control panel 4 GND GND Part 5 Maintenance BJ...

Page 319: ...B2 SDB1 IN OUT SCSI data signal bit 1 18 B3 SDB2 IN OUT SCSI data signal bit 2 19 B4 SDB3 IN OUT SCSI data signal bit 3 20 B5 SDB4 IN OUT SCSI data signal bit 4 21 B6 SDB5 IN OUT SCSI data signal bit 5 22 B7 SDB6 IN OUT SCSI data signal bit 6 23 B8 SDB7 IN OUT SCSI data signal bit 7 24 B9 SDB8 IN OUT SCSI data signal bit 8 25 B10 GND GND 26 B11 GND GND 27 B12 NC NC 28 B13 TERMPWR OUT 5V power supp...

Page 320: ...est signal 12 A12 GND GND 13 A13 D5V IN Power 5V 14 A14 MD0 OUT Magenta data bus bit 0 15 A15 MD2 OUT Magenta data bus bit 2 16 A16 GND GND 17 A17 XMREQ IN Magenta data request signal 18 A18 GND GND 19 A19 D5V IN Power 5V 20 A20 MMD0 OUT Photomagenta data bus bit 0 21 A21 MMD2 OUT Photomagenta data bus bit 2 22 A22 GND GND 23 A23 XMMREQ IN Photomagenta data request signal 24 A24 GND GND 25 A25 D5V...

Page 321: ...UT Photocyan data bus bit 3 50 B10 GND GND 51 B11 XCCACK OUT Reply signal for photocyan data request 52 B12 GND GND 53 B13 XCCHSYNC OUT Line synchronization signal for photocyan 54 B14 MD1 OUT Magenta data bus bit 1 55 B15 MD3 OUT Magenta data bus bit 3 56 B16 GND GND 57 B17 XMACK OUT Reply signal for Magenta data request 58 B18 GND GND 59 B19 XMHSYNC OUT Line synchronization signal for Magenta 60...

Page 322: ...U data bus bit 6 13 A13 GND GND 14 A14 XIR I2S IN Interrupt request signal from IPC to system controller 15 A15 IPCDRV OUT IPC control signal 16 A16 GND GND 17 A17 RD OUT CPU read signal 18 A18 XCS I OUT CPU Chip select signal IPC 19 A19 GND GND 20 A20 PD0 OUT Image data bus bit 0 21 A21 PD2 OUT Image data bus bit 2 22 A22 GND GND 23 A23 PD4 OUT Image data bus bit 4 24 A24 PD6 OUT Image data bus b...

Page 323: ...er saving mode control signal 56 B16 GND GND 57 B17 WRL OUT CPU write signal 58 B18 GND GND 59 B19 GND GND 60 B20 PD1 OUT Image data bus bit 1 61 B21 PD3 OUT Image data bus bit 3 62 B22 GND GND 63 B23 PD5 OUT Image data bus bit 5 64 B24 PD7 OUT Image data bus bit 7 65 B25 GND GND 66 B26 PD9 OUT Image data bus bit 9 67 B27 PD11 OUT Image data bus bit 11 68 B28 GND GND 69 B29 PD13 OUT Image data bus...

Page 324: ...al 12 A12 GND GND 13 A13 D5V IN Power 5V 14 A14 MD0 IN Magenta data bus bit 0 15 A15 MD2 IN Magenta data bus bit 2 16 A16 GND GND 17 A17 XMREQ OUT Magenta data request signal 18 A18 GND GND 19 A19 D5V IN Power 5V 20 A20 MMD0 IN Photomagenta data bus bit 0 21 A21 MMD2 IN Photomagenta data bus bit 2 22 A22 GND GND 23 A23 XMMREQ OUT Photomagenta data request signal 24 A24 GND GND Part 5 Maintenance B...

Page 325: ...ta 48 B8 CCD1 IN Photocyan data bus bit 1 49 B9 CCD3 IN Photocyan data bus bit 3 50 B10 GND GND 51 B11 XCCACK IN Reply signal for photocyan data request 52 B12 GND GND 53 B13 XCCSYNC IN Line synchronization signal for photocyan 54 B14 MD1 IN Magenta data bus bit 1 55 B15 MD3 IN Magenta data bus bit 3 56 B16 GND GND 57 B17 XMACK IN Reply signal for Magenta data request 58 B18 GND GND 59 B19 XMHSYNC...

Page 326: ... head drive 10 3V 2 GND GND 3 VH OUT Power supply for the head drive 10 3V 4 GND GND 5 VH OUT Power supply for the head drive 10 3V 6 GND GND 7 VH OUT Power supply for the head drive 10 3V 8 GND GND 9 VH OUT Power supply for the head drive 10 3V 10 GND GND 11 VH OUT Power supply for the head drive 10 3V 12 GND GND 13 VH OUT Power supply for the head drive 10 3V 14 GND GND 15 VH OUT Power supply fo...

Page 327: ...D 11 VH OUT Power supply for the head drive 10 3V 12 GND GND 13 VH OUT Power supply for the head drive 10 3V 14 GND GND 15 VH OUT Power supply for the head drive 10 3V 16 GND GND 17 VH OUT Power supply for the head drive 10 3V 18 GND GND 19 VH OUT Power supply for the head drive 10 3V 20 GND GND 21 VH OUT Power supply for the head drive 10 3V 22 GND GND 23 VH OUT Power supply for the head drive 10...

Page 328: ... read signal head controller 24 A24 XCS H IN CPU chip select signal head controller 25 A25 GND GND 26 A26 SDT C2S OUT Serial communication data signal from carriage controller to system controller 27 A27 SDT S2C IN Serial communication data signal from system controller to carriage controller 28 A28 GND GND 29 A29 SCK S2C IN Non jetting detection control signal from system controller to carriage c...

Page 329: ...IN OUT CPU data bus bit 5 58 B18 MDATA7 IN OUT CPU data bus bit 7 59 B19 GND GND 60 B20 XRESET IN External reset signal 61 B21 D5V IN Power 5V 62 B22 GND GND 63 B23 XWRL H IN CPU Write signal head controller 64 B24 D5V IN Power 5V 65 B25 GND GND 66 B26 CR ENCA OUT Carriage motor encoder A phase signal 67 B27 CR ENCB OUT Carriage motor encoder B phase signal 68 B28 GND GND 69 B29 LF ENCV IN Paper f...

Page 330: ...ol signal carriage controller 20 GND GND 21 XRESET OUT External reset signal 22 GND GND 23 XLOWPWR OUT Power saving mode control signal 24 GND GND 25 SDT RS2BF Backup for check 4 26 GND GND 27 SDT C2RS Backup for check 3 28 GND GND 29 reserve2 Backup for check 2 30 GND GND 31 reserve1 Backup for check 1 32 GND GND 33 XFT TRG IN Non jetting detection trigger signal 34 GND GND 35 XIRQ C2S IN Interru...

Page 331: ... O7 OUT Image data C head B nozzle line odd nozzles 12 GND GND 13 PXD O6 OUT Image data C head A nozzle line odd nozzles 14 GND GND 15 PXD O5 OUT Image data B head C nozzle line odd nozzles 16 GND GND 17 PXD O4 OUT Image data B head B nozzle line odd nozzles 18 GND GND 19 PXD O3 OUT Image data B head A nozzle line odd nozzles 20 GND GND 21 PXD O2 OUT Image data A head C nozzle line odd nozzles 22 ...

Page 332: ... PXD E1 OUT Image data A head B nozzle line even nozzles 48 GND GND 49 PXD E0 OUT Image data A head A nozzle line even nozzles 50 GND GND J208 Pin No Signal IN OUT Function 1 D5V OUT Power 5V 2 GND GND 3 D5V OUT Power 5V 4 GND GND 5 D5V OUT Power 5V 6 GND GND 7 D5V OUT Power 5V 8 GND GND 9 D5V OUT Power 5V 10 GND GND 11 D5V OUT Power 5V 12 GND GND 13 D5V OUT Power 5V 14 GND GND 15 D5V OUT Power 5V...

Page 333: ... supply for the head drive 10 3V 28 GND GND 29 VH OUT Power supply for the head drive 10 3V 30 GND GND 31 VH OUT Power supply for the head drive 10 3V 32 GND GND J209 Terminals for check Pin No Signal IN OUT Function 1 D5V OUT Power 5V 2 Reserve 3 Reserve 4 GND GND J210 Terminals for check Pin No Signal IN OUT Function 1 GND GND 2 D5V OUT Power 5V 3 VH OUT Power supply for the head drive 10 3V 4 N...

Page 334: ...15 GND GND 16 VH IN Power supply for the head drive 10 3V 17 GND GND 18 VH IN Power supply for the head drive 10 3V 19 GND GND 20 VH IN Power supply for the head drive 10 3V 21 GND GND 22 VH IN Power supply for the head drive 10 3V 23 GND GND 24 VH IN Power supply for the head drive 10 3V 25 GND GND 26 VH IN Power supply for the head drive 10 3V 27 GND GND 28 VH IN Power supply for the head drive ...

Page 335: ...zle line even nozzles 23 GND GND 24 PXD E11 IN Image data D head C nozzle line even nozzles 25 GND GND 26 PXD O0 IN Image data A head A nozzle line odd nozzles 27 GND GND 28 PXD O1 IN Image data A head B nozzle line odd nozzles 29 GND GND 30 PXD O2 IN Image data A head C nozzle line odd nozzles 31 GND GND 32 PXD O3 IN Image data B head A nozzle line odd nozzles 33 GND GND 34 PXD O4 IN Image data B...

Page 336: ...ad drive 10 3V 13 GND GND 14 VH IN Power supply for the head drive 10 3V 15 GND GND 16 VH IN Power supply for the head drive 10 3V 17 GND GND 18 VH IN Power supply for the head drive 10 3V 19 GND GND 20 VH IN Power supply for the head drive 10 3V 21 GND GND 22 VH IN Power supply for the head drive 10 3V 23 GND GND 24 VH IN Power supply for the head drive 10 3V 25 GND GND 26 VH IN Power supply for ...

Page 337: ... carriage controller to system controller 17 GND GND 18 XFT TRG OUT Non jetting detection trigger signal 19 GND GND 20 reserve1 Backup for check 1 21 GND GND 22 reserve2 Backup for check 2 23 GND GND 24 SDT C2RS Backup for check 3 25 GND GND 26 SDT RS2BF Backup for check 4 27 GND GND 28 XLOWPWR IN Power saving mode control signal 29 GND GND 30 XRESET IN External reset signal 31 GND GND 32 XCS C IN...

Page 338: ...N Power supply for the head drive 10 3V 9 GND GND 10 VH IN Power supply for the head drive 10 3V 11 GND GND 12 VH IN Power supply for the head drive 10 3V 13 SNS OUT Remote sense signal GND side 14 SNS OUT Remote sense signal VH side 15 SNS OUT Remote sense signal GND side 16 SNS OUT Remote sense signal VH side 17 GND GND 18 D5V IN Power 5V 19 GND GND 20 D5V IN Power 5V 21 GND GND 22 D5V IN Power ...

Page 339: ...ine odd nozzles 18 SHE 1A OUT Sub heat enable signal A head A nozzle line 19 RANK BK1 IN Head rank signal A head A nozzle line 20 DSBK 1A IN Diode sensor signal A head A nozzle A side 21 HE 1B OUT Heat enable signal A head B nozzle line 22 D1 BE OUT Nozzle data signal A head B nozzle line even nozzles 23 DSUC 1B IN Diode sensor signal A head B nozzle B side 24 GND GND 25 GND GND 26 GND GND 27 GND ...

Page 340: ... 0 OUT Block enable signal B head bit 0 10 BE2H 1 OUT Block enable signal B head bit 1 11 LATCH 2H OUT Data latch signal B head 12 D2 AE OUT Nozzle data signal B head A nozzle line even nozzles 13 HE 2A OUT Heat enable signal B head A nozzle line 14 DSMG 1B IN Diode sensor signal B head A nozzle B side 15 GND GND 16 GND GND 17 D2 AO OUT Nozzle data signal B head A nozzle line odd nozzles 18 SHE 2A...

Page 341: ...ve 10 3V 3 VH OUT Power supply for the head drive 10 3V 4 VH OUT Power supply for the head drive 10 3V 5 VH OUT Power supply for the head drive 10 3V 6 VH OUT Power supply for the head drive 10 3V 7 VH OUT Power supply for the head drive 10 3V 8 VH OUT Power supply for the head drive 10 3V 9 BE3E 0BF OUT Block enable signal C head bit 0 10 BE3H 1BF OUT Block enable signal C head bit 1 11 LATCH 3HB...

Page 342: ...49 DSMG 2A IN Diode sensor signal C head C nozzle A side 50 RANK MG2 IN Head rank signal C head C nozzle line J809 Pin No Signal IN OUT Function 1 VH OUT Power supply for the head drive 10 3V 2 VH OUT Power supply for the head drive 10 3V 3 VH OUT Power supply for the head drive 10 3V 4 VH OUT Power supply for the head drive 10 3V 5 VH OUT Power supply for the head drive 10 3V 6 VH OUT Power suppl...

Page 343: ... 43 DSBK 2B IN Diode sensor signal D head C nozzle B side 44 D4 CE OUT Nozzle data signal D head C nozzle line even nozzles 45 SHE 4C OUT Sub heat enable signal D head C nozzle line 46 D4 CO OUT Nozzle data signal D head C nozzle line odd nozzles 47 BE4H 3 OUT Block enable signal D head bit 3 48 BE4H 2 OUT Block enable signal D head bit 2 49 DSBK 2A IN Diode sensor signal D head C nozzle A side 50...

Page 344: ...ignal IN OUT Function 1 5V OUT Power 5V 2 SDT RS2C IN Data signal for serial communication from monitor to the carriage controller 3 SDT C2RS OUT Data signal for serial communication from carriage controller to the monitor 4 GND GND J814 Reserve terminals for download Pin No Signal IN OUT Function 1 GND GND 2 SDT C2RS IN Data signal for serial communication from carriage controller to flash memory...

Page 345: ...signal 0 14 A14 GND GND 15 A15 PWMA1 IN Pulse motor drive signal 1 16 A16 GND GND 17 A17 PWMA2 IN Pulse motor drive signal 2 18 A18 GND GND 19 A19 PWMA3 IN Pulse motor drive signal 3 20 A20 GND GND 21 A21 XFT ON IN Non jetting detection LED control signal 22 A22 XFT HLD IN Non jetting detection control signal 23 A23 FT CMP OUT Non jetting detection signal 24 A24 D5V IN Power 5V 5 125 BJ W9000 Part...

Page 346: ...UT CPU data bus bit 0 40 B10 GND GND 41 B11 RESET IN Internal reset signal 42 B12 GND GND 43 B13 PWMD0 IN Pulse motor drive signal 0 44 B14 GND GND 45 B15 PWMB1 IN Pulse motor drive signal 1 46 B16 GND GND 47 B17 PWMB2 IN Pulse motor drive signal 2 48 B18 GND GND 49 B19 PWMB3 IN Pulse motor drive signal 3 50 B20 GND GND 51 B21 D5V IN Power 5V 52 B22 ACTON IN Power unit control signal 53 B23 GND GN...

Page 347: ...h 19 YEINK FULL IN OUT Residual ink detection signal Yellow full 20 YEINK EMP IN OUT Residual ink detection signal Yellow empty 21 GND GND 22 MLINK FULL IN OUT Residual ink detection signal Photomagenta Full 23 MLINK EMP IN OUT Residual ink detection signal Photomagenta empty 24 GND GND 25 MGINK FULL IN OUT Residual ink detection signal Magenta Full 26 MGINK EMP IN OUT Residual ink detection signa...

Page 348: ... WIP SENS IN Sensor input signal 9 SENS 5V OUT 5V output for sensor 10 GND GND 11 PMPHP SENS IN Sensor input signal 12 SENS 5V OUT 5V output for sensor 13 GND GND 14 CRHP SENS IN Sensor input signal 15 SENS 5V OUT 5V output for sensor 16 PGMOT A OUT Purge motor drive output 17 PGMOT B OUT Purge motor drive output 18 PGMOT XA OUT Purge motor drive output 19 PGMOT XB OUT Purge motor drive output 20 ...

Page 349: ... Cutter motor drive output 6 CUTMO 2 OUT Cutter motor drive output 7 GND GND 8 EXJAM SENSF IN Sensor input signal 9 SENS 5V OUT 5V output for sensor 10 NC NC 11 NC NC 12 NC NC 13 ACT 24V OUT 24V output for clutch 14 FPS CL OUT Drive output for clutch 15 GND GND 16 REGSTF SENS IN Sensor input signal 17 SENS 5V OUT 5V output for sensor 18 SENS 5V OUT 5V output for sensor 19 FSET SENS2 IN Sensor inpu...

Page 350: ...sor 13 SENS 5V OUT 5V output for sensor 14 ROLLPSK SENS2 IN Sensor input signal 15 ROLLPSK SENS1 IN Sensor input signal 16 GND GND J607 Pin No Signal IN OUT Function 1 GND GND 2 TNKLOCK SENS IN Sensor input signal 3 MAINK FULL IN OUT Ink leakage detected under the main tank 4 GND GND 5 GND GND 6 GUIDA SENS IN Sensor input signal 7 SENS 5V OUT 5V output for sensor 8 GND GND 9 ROLLU SENS2 IN Sensor ...

Page 351: ...an drive output Reserve 19 ACT 24V OUT 24V output for fan 20 RESERVE FAN2 OUT Fan drive output Reserve 21 ACT 24V OUT 24V output for fan 22 EXOPEN CL OUT Drive output for clutch 23 GND GND 24 EXOPEN SENSU IN Sensor input signal 25 SENS 5V OUT 5V output for sensor 26 GND GND 27 XFT ON OUT Non jetting detection LED control signal 28 FTSENS 5V OUT Non jetting detection 5V output 29 FT CMP IN Non jett...

Page 352: ...INCH MO OUT Pressure roller motor drive output 18 GND GND 19 PINCH SENS IN Sensor input signal 20 SENS 5V OUT 5V output for sensor 21 GND GND 22 HIINK FULL IN OUT Ink leakage detected under the waste ink tank 23 GND GND 24 HIDOR SENS IN Sensor input signal 25 GND GND 26 HIWIT SENS IN Waste ink tank weight detection 27 NC NC 28 NC NC 29 NC NC 30 NC NC J610 Pin No Signal IN OUT Function 1 UCOV COM U...

Page 353: ...r switch signal 5 RUCOV Right upper cover switch signal 6 RUCOV 24V Right upper cover switch signal 7 NC NC J612 Pin No Signal IN OUT Function 1 VM GND Power ground 2 VM GND Power ground 3 24V IN Power input 4 24V IN Power input 5 VH ON OUT Power control signal 6 ACTON OUT Power control signal J613 Terminals for check Pin No Signal IN OUT Function 1 GND GND 2 5V OUT For check 3 NC NC 4 24V OUT For...

Page 354: ...ication control signal from motor controller to system controller 9 A9 GND GND 10 A10 CR MOD0 IN Operation mode selection signal for Carriage motor 11 A11 CR MOD1 IN Operation mode selection signal for Carriage motor 12 A12 GND GND 13 A13 LF MOD0 IN Operation mode selection signal for Paper feed motor 14 A14 LF MOD1 IN Operation mode selection signal for Paper feed motor 15 A15 GND GND 16 A16 XSET...

Page 355: ...signal 34 B9 CR ENCB IN Carriage motor encoder B phase signal 35 B10 GND GND 36 B11 LF ENCV OUT Paper feed motor encoder signal 37 B12 XREQ M2S OUT Cover open close sequence handshaking signal from motor controller to system controller 38 B13 GND GND 39 B14 XACK S2M IN Cover open close sequence handshaking signal from system controller to motor controller 40 B15 GND GND 41 B16 Nc DET IN Signal for...

Page 356: ...7 B1 GND GND 18 B2 5V OUT Power 5V 19 B3 n RESET OUT Reset signal 20 B4 BD1 IN OUT Data bus bit 1 21 B5 BD3 IN OUT Data bus bit 3 22 B6 n LED_WR OUT JIG board LED write signal 23 B7 BD5 IN OUT Data bus bit 5 24 B8 BD7 IN OUT Data bus bit 7 25 B9 GND GND 26 B10 BD9 IN OUT Data bus bit 9 27 B11 BD11 IN OUT Data bus bit 11 28 B12 GND GND 29 B13 BD13 IN OUT Data bus bit 13 30 B14 n DIP_RD OUT JIG boar...

Page 357: ...n 1 5V OUT Power 5V 2 PHA IN Carriage motor Hole sensor C1 phase 3 PHB IN Carriage motor Hole sensor C2 phase 4 PHC IN Carriage motor Hole sensor C3 phase 5 GND GND J1205 Pin No Signal IN OUT Function 1 GND GND 2 GND GND 3 GND GND 4 24V IN Power 24V 5 24V IN Power 24V 6 24V IN Power 24V J1206 Pin No Signal IN OUT Function 1 LF_MOT1 OUT Paper feed motor drive output 2 LF_MOT2 OUT Paper feed motor d...

Page 358: ...9 CIRCUIT DIAGRAM Refer to the Parts Catalog for the part layouts on each board Part 5 Maintenance BJ W9000 5 138 ...

Page 359: ...5 139 BJ W9000 Part 5 Maintenance This page intentionally left blank ...

Page 360: ...5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 12 11 10 9 4 3 2 1 4 3 2 1 4 3 2 1 3 2 1 4 3 2 1 1 4 Motor controller System controller Mecha controller Head controller 6 5 4 3 2 1 4 3 2 1 4 3 2 1 Bk W Bk W 1 GND GND 24V GND SN5 10 3V 10 3V GND GND 24V 5V GND GND GND 10 3V SN5 24V VH ON ACTON 2 1 CN1 CN7 6 5 4 3 2 6 5 4 3 2 CN5 J1205 CN5 J1205 6 5 4 3 2 6 5 4 3 2 24V 24V 24V GND GND ...

Page 361: ... B25 J1200B J1200 J405 J1206 20 J401 A15 J412A B15 J412B A40 J403A B40 J403B A40 J404A B40 J404B J403 J1206 J1204 J411 20 J401 B15 J412B A15 J412A J1204 M3 M3 M1 4 3 2 1 J411 J8A J8B J2001 J2002 J2003 J2004 J2005 50 J802 50 J806 50 J807 50 J808 50 J809 GND A40 J201A B40 J201B A40 J205A B40 J205B 32 J203 50 J207 32 J204 50 J206 32 J208 32 J203 50 J207 32 J204 50 J206 32 J208 M 1 2 3 4 M2 OP RXD OP ...

Page 362: ...lower Print position sensor 1 2 3 4 5 6 7 8 9 1 2 3 4 1 2 3 4 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 4 1 2 3 4 1 2 3 4 5 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 1 01 1 1 21 31 41 5 1 1 2 3 4 2 3 4 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 9 8 7 6 5 4 3 2 1 10u LF REG LED G LED R LED COM LED B CR REG REF 4 1V 10 3V 5V GND GND CNT SE...

Page 363: ... 12 13 14 16 17 18 15 J2011 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 15 SR333 SR334 SR331 SR332 SR335 SR336 BKINK FULL MGINK EMP GND GND YEINK FULL YEINK EMP MLINK FULL MLINK EMP GND GND GND BKINK EMP CYINK EMP CYINK FULL CLINK EMP CLINK FULL GND MGINK FULL J2024 ...

Page 364: ...3 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 5 6 1 2 3 4 5 6 8 9 10 10 11 12 11 12 16 17 18 15 19 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 15 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 15 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 19 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 ...

Page 365: ... 1 4 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 2 1 2 2 1 1 2 2 1 4 3 1 4 3 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 P S P S 3 2 1 V V V V V V V V V V V V V NC NO COM Paper guide D sensor Cassette B pick up sensor Paper guide A sensor Cassette A sensor Cassette B sensor Cassette A pick up sensor Ink bottle set sensor Ink bottle leakage detection sensor Skew sensor Ink bottl...

Page 366: ...CL MIST FAN1 MIST FAN2 MIST FAN3 MIST FAN4 MIST FAN5 EXOPEN CL EXOPEN SENSU FTSENS 5V XFT ON FT CMP SENS 5V GND SENS 5V GUIDB SENS J1 J2066 J2067 J2071 J2072 J2073 J2074 J2075 J2076 J2078 J2080 J2077 CL CL9 FM408 FM409 J2069 J2070 40 21 20 19 18 17 16 20 19 18 17 16 20 19 18 17 16 20 19 18 17 16 10 6 5 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 ...

Page 367: ...COM PINCH SENS J609B V V V V V R V BL BL BL R R V V V V R R BL BL 7 6 5 4 3 2 1 7 6 5 4 3 2 1 V V NC NO COM 1 2 1 2 1 CL CL 2 1 2 15 14 13 12 11 10 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 4 3 2 1 5 6 7 4 3 2 1 5 6 7 4 3 2 1 5 6 7 9 8 4 3 2 1 5 6 7 9 8 V V V V V V V V V V V V V V 4 3 2 1 5 6 7 4 3 2 1 5 6 7 4 3 2 ...

Page 368: ...10K R416 10K P 1 4 VCC R413 4 7K R412 2 2K CP409 1 R414 1K 1 2 Q401 U A 3 1 2 Q402 2SC4081 3 1 2 DTC144E P 3 4 6 7 RESET VCC R411 1K 1 C413 0 1u SW402 SKHMPS 1 2 3 4 C412 10u 50V IC404 MB3771 3 4 6 1 2 8 7 5 OUTc GND RESIN Ct Vsc RESET Vsa Vcc P 5 HRESET VCC VCC R410 1K CP407 1 CP408 R409 10K P 7 P 6 P 7 P 7 P 2 3 6 CPUD 15 0 WAIT SH MD1 SH FWP SH CK10M CPUD0 CPUD1 CPUD2 CPUD3 CPUD4 CPUD6 CPUD7 CP...

Page 369: ... 5 6 7 8 9 10 20 B8 B7 B6 B5 B4 B3 B2 B1 G2 G1 A1 A2 A3 A4 A5 A6 A7 A8 GND Vcc RA441 47 1 2 3 4 5 6 7 8 16 15 14 13 12 11 R1 R2 R3 R4 R5 R6 R7 R8 R1 R2 R3 R4 R5 R6 R7 R8 CPUA10 CPUA8 CPUA15 CPUA14 CPUA11 CPUA9 CPUA13 CPUA12 A13 A9 A14 A10 A12 A8 A15 A11 VCC VCC RA440 47 1 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 R1 R2 R3 R4 R5 R6 R7 R8 R1 R2 R3 R4 R5 R6 R7 R8 C437 FB437 HC541 IC436 TC74HC541AF 11 12 1...

Page 370: ...10 A0 A1 A2 A3 VCC MBM29F160TE 70TN 25 24 23 29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45 11 12 28 26 27 46 10 13 14 15 37 47 A0 A1 A2 A3 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 A_1 WE RESET OE CE Vss Vss N C N C WP RY BY Vcc BYTE C452 0 1u C454 0 1u IC454C 74HC00 9 10 8 RA451 47 1 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 R1 R2 R3 R4 R5 R6 R7 R8 R1 R2 R3 R4 R5 R6 R7 R8...

Page 371: ...A30 A31 A32 A33 A34 A35 A36 A37 A38 A39 A40 C486 0 1u FB481 FBMH2016HM251N FB483 FBMH2016HM251N FB482 FBMH2016HM251N RA481 47 1 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 R1 R2 R3 R4 R5 R6 R7 R8 R1 R2 R3 R4 R5 R6 R7 R8 FB486 FBMH2016HM251N RA487 47 1 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 R1 R2 R3 R4 R5 R6 R7 R8 R1 R2 R3 R4 R5 R6 R7 R8 V H CT541 IC483 TC74VHCT541AF 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7...

Page 372: ...IO VDDCORE VSSIO VSSCORE VSSSCSI VSSSCSI VSSSCSI VSSSCSI VSSSCSI VSSCORE VSSA VSSIO VSSIO VSSCORE VSSIO VSSIO VSSIO VSSCORE NC DACK NC DBWR NC DB0 NC DB1 NC DB2 NC DB3 NC DB4 NC DB5 NC DB6 NC DB7 NC DB8 NC DB9 NC DB10 DB11 DB12 DB13 DB14 DB15 DBP1 SDP SD7 ATN SD6 SD5 CLK SD4 SD3 BSY SD2 SD1 PAD0 SD0 RST INT MSG PAD1 SEL RESET CD PAD2 REQ WR IO PAD3 RD PAD4 CS PAD5 PAD6 PAD7 A3 ALE A2 DBRD A1 BHE A...

Page 373: ...B544 FBMH2016HM251N CP544 XJ8C 1611 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 RA544 47K 1 2 3 4 5 6 7 8 9 10 IC552 IDT71256SA20Y 10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 11 12 13 15 16 17 18 19 20 27 22 28 14 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 IO0 IO1 IO2 IO3 IO4 IO5 IO6 IO7 CS WE OE Vcc GND FB552 FBMH2016HM251N FB551 FBMH2016HM251N R544 47 R555 47K CP576 1 FB542 FBMH2016HM251N C551 0 1u FB...

Page 374: ...2 0 1u C578 0 1u NF573 EMIFIL 1 2 3 in G out RA572 47 1 2 3 4 5 6 7 8 R590 47 CP571 1 NF574 EMIFIL 1 2 3 in G out R604 100 R580 47K CP574 XJ8C 0411 1 2 3 4 CP575 XJ8C 1611 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 C577 0 1u IC572A C1chipG A 28 51 29 3 204 54 203 15 205 58 206 10 207 70 26 78 38 102 80 105 50 109 60 112 27 127 72 178 85 208 96 107 43 119 130 81 142 154 61 164 176 91 189 200 79 82 97 7...

Page 375: ...Q N HSYNCN M A C K N PD 7 0 PD 15 8 M _ C E N M M A C KN Y R E Q N C C R E Q N MMD 3 0 C C A C K N B_CLK RXD_ENN Y_PCK CD 3 0 C _ C E N V C C G N D G N D V C C G N D G N D V C C G N D V C C V C C G N D G N D G N D G N D G N D G N D G N D V C C V C C V C C G N D V C C G N D G N D G N D G N D G N D G N D G N D V C C G N D G N D V C C G N D G N D R1510 47 C1502 22uF C1507 100uF C1513 1uF RA1501 47 1 ...

Page 376: ...29 233 10 235 104 236 27 238 179 239 19 240 180 241 34 242 181 243 78 245 182 246 31 247 183 249 80 250 185 262 263 186 81 187 28 188 83 189 37 192 84 193 278 194 86 195 58 177 87 176 88 251 103 59 279 268 280 164 281 269 282 253 283 270 284 219 287 271 256 273 165 274 257 275 197 252 258 166 259 221 260 169 40 170 222 171 198 173 224 174 130 199 41 200 91 42 131 43 24 44 132 92 135 64 136 93 137 ...

Page 377: ...169 40 170 222 171 198 173 224 174 130 199 41 200 91 42 131 43 24 44 132 92 135 64 136 93 137 11 138 95 139 98 21 99 65 100 101 66 69 70 72 73 75 61 134 Y D 0 N S M O D E Y D 1 N T M O D E Y D 2 BCLK1 Y D 3 ACLK1 SDI1 EOPN D 0 ER2_A0 D 1 HSC_A0 D 2 ER2_A1 D 3 XD0 F F 1 _ R N D 4 ER2_A2 F F 2 _ R N D 5 HSC_A1 D 6 ER2_A3 D 7 R E S E T N ER2_A4 HSC_A2 M E M _ R D N ER2_A5 XD1 ER2_A6 HSC_A3 ER2_A7 R D...

Page 378: ...9 41 200 91 42 131 43 24 44 132 92 135 64 136 93 137 11 138 95 139 98 21 99 65 100 101 66 69 70 72 73 75 61 134 Y D 0 N S M O D E Y D 1 N T M O D E Y D 2 BCLK1 Y D 3 ACLK1 SDI1 EOPN D 0 ER2_A0 D 1 HSC_A0 D 2 ER2_A1 D 3 XD0 F F 1 _ R N D 4 ER2_A2 F F 2 _ R N D 5 HSC_A1 D 6 ER2_A3 D 7 R E S E T N ER2_A4 HSC_A2 M E M _ R D N ER2_A5 XD1 ER2_A6 HSC_A3 ER2_A7 R D N ER2_A8 HSC_A4 ER2_A9 XD2 ER2_A10 HSC_A...

Page 379: ...TN ER2_A4 HSC_A2 M E M _ R D N ER2_A5 XD1 ER2_A6 HSC_A3 ER2_A7 R D N ER2_A8 HSC_A4 ER2_A9 XD2 ER2_A10 HSC_A5 ER2_A11 FF2_DI0 ER2_A12 HSC_A6 ER2_A13 XD3 E R 2 _ R D N HSC_A7 E R 2 _ W R N W R L N R N D _ A 0 HSC_A8 R N D _ A 1 R N D _ A 2 HSC_A9 R N D _ A 3 FF2_EFN R N D _ A 4 HSC_A10 R N D _ A 5 R N D _ A 6 HSC_A11 R N D _ A 7 IPENN R N D _ A 8 HSC_A12 R N D _ A 9 RND_A10 HSC_A13 RND_A11 FF1_DI0 R...

Page 380: ...9 20 21 30 1 32 16 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 CE OE W E D0 D1 D2 D3 D4 D5 D6 D7 A17 A18 Vcc Vss FB1613 FBMH2016HM251N C1611 1uF C1618 1uF FB1616 FBMH2016HM251N IC1614 29F040 12 11 10 9 8 7 6 5 27 26 23 25 4 28 29 3 2 22 24 31 13 14 15 17 18 19 20 21 30 1 32 16 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 CE OE W E D0 D1 D2 D3 D4 D5 D6 D7 A17 A18 Vcc Vss ...

Page 381: ...18 19 28 14 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 CE OE W E D0 D1 D2 D3 D4 D5 D6 D7 Vcc GND FB1641 FBMH2016HM251N FB1639 FBMH2016HM251N IC1636 IDT71256 10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 20 22 27 11 12 13 15 16 17 18 19 28 14 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 CE OE W E D0 D1 D2 D3 D4 D5 D6 D7 Vcc GND IC1640 IDT71256 10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 20 22 27 11 12 13...

Page 382: ... 32 16 DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 XI RS FL R W DO0 DO1 DO2 DO3 DO4 DO5 DO6 DO7 DO8 EF FF XO VCC GND C1660 1uF IC1653 IDT71256 10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 20 22 27 11 12 13 15 16 17 18 19 28 14 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 CE OE W E D0 D1 D2 D3 D4 D5 D6 D7 Vcc GND IC1662 IDT7204 7 6 5 4 31 30 29 28 3 8 25 26 18 2 10 11 13 14 19 20 21 22 15 24 9 23 32 16 DI0 DI1...

Page 383: ...C203 0 1u IC201 IDT71V124S15Y A0 1 A1 2 A2 3 A3 4 CS 5 I O1 6 I O2 7 VCC 8 VSS 9 I O3 10 I O4 11 W E 12 A4 13 A5 14 A6 15 A7 16 A16 32 A15 31 A14 30 A13 29 OE 28 I O8 27 I O7 26 VSS 25 VCC 24 I O6 23 I O5 22 A12 21 A11 20 A10 19 A9 18 A8 17 R202 22 IC203 WEST M M S 1 1 M M S 0 2 M A D D R 0 3 M A D D R 1 4 M A D D R 2 5 V D D 6 V S S 7 M A D D R 3 8 M A D D R 4 9 M A D D R 5 1 0 M A D D R 6 11 M A...

Page 384: ...AT A4 3 8 M D AT A5 3 9 M D ATA 6 4 0 M D AT A7 4 1 V D D 4 2 V S S 4 3 M D AT A8 4 4 M D ATA 9 4 5 M D ATA 10 4 6 M D ATA 11 4 7 V D D 4 8 V S S 4 9 M D ATA 1 2 5 0 M D ATA 13 5 1 M D ATA 14 5 2 M D ATA 15 5 3 V D D 5 4 V S S 5 5 M I N T N 5 6 D T W R _ I N T O 5 7 R E Q N _ A 5 8 R E Q N _ B 5 9 V S S 6 0 VDD 120 DRMADR12 119 DRMADR11 118 DRMADR10 117 DRMADR9 116 VSS 115 VDD 114 DRMADR8 113 DRMA...

Page 385: ...1 0 M A D D R 6 11 M A D D R 7 1 2 M A D D R 8 1 3 M A D D R 9 1 4 M A D D R 1 0 1 5 M A D D R 11 1 6 M A D D R 1 2 1 7 V D D 1 8 V S S 1 9 M A D D R 1 3 2 0 R S T N 2 1 W R N 2 2 R D N 2 3 C S N 2 4 V P D 2 5 2 5 V S S 2 6 C L K 2 7 N C 2 8 P I X C L K 2 9 V S S 3 0 V D D 3 1 M D AT A0 3 2 M D AT A1 3 3 M D AT A2 3 4 M D ATA 3 3 5 V D D 3 6 V S S 3 7 M D AT A4 3 8 M D AT A5 3 9 M D ATA 6 4 0 M D ...

Page 386: ...259 47 R264 47 R269 47 R274 47 CP220 CP219 CP221 CP222 IC213 74ACT541 A1 2 A2 3 A3 4 A4 5 A5 6 A6 7 A7 8 A8 9 G1 1 G2 19 Y1 18 Y2 17 Y3 16 Y4 15 Y5 14 Y6 13 Y7 12 Y8 11 Vdd 20 GND 10 R217 47 R221 47 R225 47 R230 47 R236 47 R242 47 R331 47 R298 47 R270 47 R258 47 R273 47 R231 47 R253 47 R235 47 R277 47 R237 47 R260 47 R250 47 R240 47 R271 47 R261 47 R244 47 R263 47 R255 47 R246 47 R218 47 R220 47 R...

Page 387: ...R823 4 2 1 IC838 S08 8 6 4 2 7 5 3 1 RA850 47 0 063 W 2 1 47K 1 16W R1040 FB 1 2 FB802 FBMH2016HM251N R1075 47K 1 16W 1 3 5 7 2 4 6 8 47K 0 063 W RA841 SDT RS2C SCK C2ETC 8 6 4 2 7 5 3 1 47K 0 063 W RA849 47K 0 063 W RA858 SDT C2BF XCS 232C XCS LICC2 XCS D A XCS LICC1 8 7 6 5 4 3 2 1 RA808 47 0 063 W 47 0 063 W RA807 5 3 IC812 W04 A11 A12 A13 A14 A15 47 0 063 W RA806 47u 10V RA809 47 0 063 W A4 A5...

Page 388: ...W RA851 3 3R RA840 47K 0 063 W CR HIGH0 CR HIGH1 3 3R 3 3R FB 1 2 FB805 FBMH2016HM251N 0 1U 25V C815 3 Q825 DTC114EUA 4 7K 1 16W R1130 4 7K 1 16W R1134 1 2 R1136 47 1 16W 2 1 R1137 0 1A NOTMNT 8 SSON 7 CLKOUT 6 FS0 5 VDD 4 FS1 GND NC CLKIN 1 2 3 W42C31 09 IC846 N F 1 3 NF834 FK2125T406AL 4 7K 1 16W R1076 R1132 2K 1 16W 2 1 R1135 47 1 16W 4 7K 1 16W NOTMNT R1133 R1138 4 7K 1 16W C804 0 1U 25V 1 2 C...

Page 389: ...5V C832 1 2 10K 1 16W R984 3 Q805 DTC114EUA 3 DTC114EUA Q804 1K 1 10W R983 C 1U 50V C897 C C826 1U 50V RB521S 30 D801 H5V ON 47U 10V C889 0 1U 25V C890 1 2 470 1 16W R928 C 1U 50V C827 R802 47K 1 16W 1 2 D808 RB521S 30 1 2 R1067 47 1 16W OUT IN ADJ 2 3 IC821 BA033FP D804 RB521S 30 R973 4 7K 1 16W XHD ENB1 XHD ENB0 2 1 100 1 16W R1010 1 2 470 1 16W R1118 3 Q806 2SC4081 2 1 R929 1 1 4W 4 7K 1 16W R9...

Page 390: ... 3 22 4 21 5 20 6 19 7 18 8 1 7 BJ LICC2 IC824 1 2 3 4 5 6 7 8 RA854 100 0 063 W CLK DATA LD DSOUT1 DSOUT2 RNKOUT VCC 9 3 31 30 29 28 27 26 25 DI2B DI1B DI6A DI5A DI4A DI3A DI2A IREFR DI1A 2 10 11 12 13 14 15 16 2 1 1 2 2 1 4 5 3 FTZ6 8E ZDA807 3 5 4 1 2 ZDA808 FTZ6 8E 2 1 4 5 3 ZDA804 FTZ6 8E 2 1 C887 10U 10V 2 1 4 5 3 ZDA801 FTZ6 8E 3 5 4 1 2 ZDA803 FTZ6 8E 1 2 2 1 2 1 C913 100P 50V 1 2 C912 100...

Page 391: ...2SC5053R Q811 3 2SC5053R Q810 LED R LED G 1 2 3 IC809 UPC393G2 5 6 7 IC809 UPC393G2 5V 1 2 D810 RB521S 30 2 1 D811 RB521S 30 D 1 2 R1001 330K 1 16W 2 1 10K 1 16W R828 LED B 1 2 10K 1 16W R827 1U 50V C842 2 1 R826 10K 1 16W 4 2 S04 IC845 HC 1 2 10K 1 16W R1012 2 1 R1007 10K 1 16W 1 2 10K 1 16W R1006 4 7K 1 16W R1005 2 1 1K 1 16W R1037 1 2 R1026 1K 1 16W 2 1 R1028 1K 1 16W 180 1 4W R1027 180 1 4W R1...

Page 392: ...806 D807 RB521S 30 1 2 14 IC820 HC HC 1 2 0 1A R816 1000P 50V C918 47K 0 063 W RA862 CNT SENS0 1 2 1K 1 16W R1074 R1071 4 7K 1 16W 0 1U 25V C894 C888 10U 10V 8 9 IC820 14 5 6 IC820 14 CR ENCB 2 1 1K 1 16W R1072 R1073 4 7K 1 16W FB 1 2 FB808 FBMH2016HM251N 5V TH IN GND CR ENCB CR ENCA 5V GND CR HIGH0 5V 1 2 R817 1K 1 16W 1 2 R1122 47 1 16W 2 1 R1121 47 1 16W 2 1 47 1 16W R1124 1 2 47 1 16W R1125 2 ...

Page 393: ...2 J803 J32P 1 J801 J32P 2 J801 J32P 3 J801 J32P 4 J801 J32P 5 J801 J32P 6 J801 J32P 7 J801 J32P 8 J801 J32P 9 J801 J32P 10J801 J32P 11 J801 J32P 12J801 J32P 13J801 J32P 14J801 J32P 15J801 J32P 16J801 J32P 17J801 J32P 18J801 J32P 19J801 J32P 20J801 J32P 21J801 J32P 22J801 J32P 23J801 J32P 24J801 J32P 25J801 J32P 26J801 J32P 27J801 J32P 28J801 J32P 29J801 J32P 30J801 J32P 31J801 J32P 32J801 J32P 1 J...

Page 394: ...02 J50P 15 J802 J50P 16 J802 J50P 17 J802 J50P 18 J802 J50P 19 J802 J50P 20 J802 J50P 21 J802 J50P 22 J802 J50P 23 J802 J50P 24 J802 J50P 25 J802 J50P 26 J802 J50P 27 J802 J50P 28 J802 J50P 29 J802 J50P 30 J802 J50P 31 J802 J50P 32 J802 J50P 33 J802 J50P 34 J802 J50P 35 J802 J50P 36 J802 J50P 37 J802 J50P 38 J802 J50P 39 J802 J50P 40 J802 J50P 41 J802 J50P 42 J802 J50P 43 J802 J50P 45 J802 J50P 44...

Page 395: ... F 3 1 FK2125T256AL NF811 SHE 2C D2 CO BE2H 2 N F 3 1 FK2125T256AL NF813 DSYE 1A RANK YE1 BE3H 0BF BE3H 1BF D3 AEBF N F 3 1 NF808 FK2125T256AL check 1 CP803 LATCH 3HBF LATCH 3H HBE2H 0 HBE1H 0 1 2 47 1 16W R843 N F 3 1 2 1 R846 47 1 16W 1 2 R847 47 1 16W 1 2 47 1 16W R845 2 1 R844 47 1 16W N F 1 3 N F 3 1 N F 3 1 N F 1 3 1 2 R856 47 1 16W 1 2 R947 47 1 16W HCT A1 A2 A3 A4 A5 A6 A7 A8 Y1 Y2 Y3 Y4 Y...

Page 396: ... J50P 2 J809 J50P 3 J809 J50P 4 J809 J50P 5 J809 J50P 6 J809 J50P 7 J809 J50P 8 J809 J50P 9 J809 J50P 10 J809 RANK BK2 DSBK 2A DSBK 2B DSUC 2A DSUC 2B DSCY 2A RANK UC2 RANK CY2 DSCY 2B D4 AE LATCH 4H HE 4A D4 AO SHE 4A HE 4B D4 BE SRCLK 4H D4 BO SHE 4B HE 4C SHE 4C A1 A2 A3 A4 A5 A6 A7 A8 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 G1 G2 2 3 4 5 6 7 8 9 18 17 16 15 14 13 12 11 541 IC834 D4 CE D4 CO BE4H 3 BE4H 2 N F ...

Page 397: ...8 153 IC808 B G A C0 C1 C2 C3 Y 2 14 10 11 12 13 9 IC808 153 5V GND VCC NC1 NC2 11 3 14 7 20 IC811 REG SEL1 REG SEL0 6 5 7 NJM2904M IC803 7 6 5 IC805 NJM2904M 0 1U 25V C865 C858 0 1U 25V 5R 14 12 13 IC806 NJM2902M HC GND VCC 8 4 IC842 W14 11 10 14 IC820 12 13 IC820 14 GND VCC 5 3 IC810 S32 10 3V GND VCC 20 10 IC836 541 GND VCC 20 10 541 IC817 GND VCC 10 20 IC828 541 GND VCC 20 10 541 IC829 GND VCC...

Page 398: ...1 GND2 VDD1 P04 P05 P06 P07 P10 P11 P12 P13 P14 P15 P16 P17 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 RDB WRB A0 HWRB A1 A2 A3 P00 7 6 5 4 3 2 1 A0 A1 A2 A3 C652 10U 10V C653 0 1U 25V 5V PA0 7 PA0 6 PA0 5 PA0 4 PA1 1 PA1 0 PA1 2 PA1 3 PA1 4 PA1 5 PA1 6 PA1 7 XWR XRD A 3 0 PA0 3 PA0 2 PA0 1 PA0 0 XRST XCS0 D 7 0 IN PORT IN PORT OUT PORT IN PORT OUT PORT OUT PORT PA8 1 PA8 2 PA8 3 PA8 4 PA...

Page 399: ... 11 NO USE OUT PORT IN OUT PORT PB5 7 0 7 4 IN PB4 7 0 from 7 11 to 7 11 IN OUT PORT PB6 7 0 3 0 OUT from 7 11 10 11 IN PORT 3 0 OUT 7 4 IN IN PORT PB0 7 0 PB2 7 0 PB1 7 0 from 8 11 10 11 to 10 11 from 9 11 to 9 11 from 7 11 OUT PORT IN PORT from 8 11 IN OUT PORT IN PORT PB3 7 0 PB5 0 PB5 1 PB5 2 PB5 3 PB4 7 PB4 6 47K 0 063 W RA615 PB8 5 PB8 6 PB8 7 PB8 4 PB8 3 PB8 2 PB8 1 PB8 0 47K 0 063 W RA611 ...

Page 400: ...PA8 7 0 PA8 4 FT CMP XFT HLD XFT ON WJ60 P B30 J601 WJ60 P B29 J601 WJ60 P B27 J601 WJ60 P B24 J601 WJ60 P B22 J601 WJ60 P B21 J601 WJ60 P B20 J601 WJ60 P B19 J601 WJ60 P B18 J601 J601 R660 47 1 16W R659 47 1 16W 5V NC NC GND GND GND GND 5V PWMB3 ACTON WJ60 P B23 J601 WJ60 P B25 J601 WJ60 P B26 J601 WJ60 P B28 J601 DOOR LF ENCB LF ENCA WJ60 P B17 WJ60 P B16 J601 WJ60 P B15 J601 WJ60 P B14 J601 WJ6...

Page 401: ...2 J36 P 22 J602 J36 P 21 J602 J36 P 20 J602 J36 P 19 J602 MLINK FULL YEINK EMP YEINK FULL MGINK EMP MGINK FULL MLINK EMP CYINK EMP CYINK FULL CLINK EMP CLINK FULL BKINK EMP BKINK FULL 1 2 1 2 R725 1K 1 16W 1K 1 16W R726 PA8 6 PA8 7 PA8 7 0 24V 1 2 ICP S1 0 FU616 1 2 2 1 NC VCC OUT2 OUT1 IN2 IN1 GND 1 2 3 5 IC616 TA8428K J14 P 12 J603 J14 P 13 J603 YELLOW J14 P 14 J603 YELLOW NC J14 P 10 J603 J14 P...

Page 402: ... 6 3 HIINK FULL MAINK FULL YEINK FULL YEINK EMP 8 1 2 7 4 5 FROM 6 11 BKINK EMP BKINK FULL CYINK EMP CYINK FULL 1 2 3 4 5 6 7 8 RA619 220 0 063 W 5V HCU GND VCC 8 4 W04 IC609 5V VDD VSS VEE 16 8 7 IC612 4051 0 1U 25V C683 C673 0 1U 25V 5V VDD VSS VEE 7 8 16 IC613 4051 0 1U 25V C697 HCU 0 047U 50V C675 IC609 W04 HCU W04 R707 100K 1 16W 2 1 2 1 2 1 R708 10K 1 16W HCU IC609 6 2 1 7 3 5 IC609 W04 INK ...

Page 403: ...38 P 15 J604 GND CRHP SENS SENS 5V WIP SENS GND PMPHP SENS SENS 5V J38 P 8 J604 J38 P 9 J604 J38 P 10 J604 J38 P 11 J604 J38 P 12 J604 SENS 5V CAP SENS GND GND J38 P 4 J604 J38 P 5 J604 J38 P 6 J604 J38 P 7 J604 J38 P 1 J604 SENS 5V PRDIS SENS GND J38 P 2 J604 J38 P 3 J604 RA631 1K 0 063 W 1K 0 063 W RA631 RA631 1K 0 063 W 1K 0 063 W RA631 1 8 4 5 3 6 2 7 1 8 RA632 1K 0 063 W PA0 7 0 PA0 7 PA0 4 P...

Page 404: ... Q614 J2 4P 15 J605 FPS CL 24V J2 4P 14 J605 J2 4P 13 J605 J2 4P 18 J605 J2 4P 17 J605 J2 4P 16 J605 FSET SENS2 SENS 5V SENS 5V REGSTF SENS GND J2 4P 19 J605 J2 4P 23 J605 J2 4P 22 J605 J2 4P 21 J605 J2 4P 20 J605 FSET SENS1 FBACK SENS GND GND 5U J2 4P 24 J605 SENS 5V RA635 1K 0 063 W PB6 7 0 PB6 4 4 5 1K 0 063 W RA633 J2 4P 5 J605 J2 4P 4 J605 J2 4P 3 J605 CUTMO 1 GND CUTP SENSL J2 4P 2 J605 J2 4...

Page 405: ...637 1K 0 063 W RA637 1 2 1 2 1K 1 16W R621 1K 1 16W R620 5U 5V J16 P 16 J606 J16 P 15 J606 J16 P 14 J606 J16 P 13 J606 SENS 5V ROLLPSK SENS1 GND ROLLPSK SENS2 J16 P 12 J606 J16 P 11 J606 J16 P 10 J606 GND UROLLPS SENS SENS 5V J16 P 9 J606 J16 P 8 J606 J16 P 7 J606 J16 P 6 J606 J16 P 5 J606 LROLLPS SENS SENS 5V GND ROLLSLIP SENS SENS 5V J16 P 4 J606 J16 P 3 J606 J16 P 2 J606 GUIDC SENS SENS 5V GND ...

Page 406: ...W RA642 PB2 7 0 PB7 6 3 5 4 2 2K 0 063 W RA642 PB7 7 0 24V 1 2 ICP S1 0 FU608 24V 24V D601 RB400D NOTMNT J40 P 18 J608 J40 P 20 J608 J40 P 19 J608 J40 P 17 J608 RESERVE FAN2 RESERVE FAN1 3 Q602 2SK3065 NOTMNT 7 2 2 2K 0 063 W RA642 D610 RB400D J40 P 16 J608 J40 P 15 J608 J40 P 13 J608 J40 P 14 J608 J40 P 11 J608 24V MIST FAN4 24V MIST FAN5 24V Q618 2SK3065 MIST FAN1 J40 P 10 J608 J40 P 9 J608 J40 ...

Page 407: ...655 J30 P 7 J609 J30 P 6 J609 UWIND CL 24V J30 P 4 J609 J30 P 5 J609 J30 P 1 J609 Q617 2SK3065 2SK3065 Q619 UROLLPS CL RB400D D613 D611 RB400D 24V J30 P 2 J609 J30 P 3 J609 NC 3 3 6 2 2K 0 063 W RA654 5 4 RA654 2 2K 0 063 W PB1 0 PB1 1 PB1 7 0 3 J30 P 8 J609 2SK3065 Q616 USPOOL SENS SENS 5V GND Q612 2SK3065 D614 RB400D RB400D D616 24V LWIND CL LROLLPS CL J30 P 10 J609 J30 P 12 J609 J30 P 9 J609 J3...

Page 408: ...A6 2 PA6 1 PA6 7 0 5V 1 NO USE NO USE 5V PA6 4 PA6 3 PA6 6 1 2 R653 1K 1 4W 2 1 R649 1K 1 4W PA6 5 DOOR PA6 0 1 2 1K 1 4W R650 J9 P 4 J610 J9 P 3 J610 J9 P 2 J610 J9 P 1 J610 SW COM 24V UCOV SW COM J9 P 8 J610 J9 P 7 J610 J9 P 6 J610 J9 P 5 J610 LRollDO 24V SW COM URollDO J9 P 9 J610 24V J7 P 5 J611 J7 P 4 J611 J7 P 3 J611 J7 P 2 J611 J7 P 1 J611 SW COM FCOV 24V SW COM RUCOV 24V J7 P 7 J611 J7 P 6...

Page 409: ...PB3 P72 AN2 PB4 P73 AN3 PB5 P74 AN4 PB6 P75 AN5 PB7 DA0 RESO DA1 VSS1 AVSS TxD0 IRQ0 TxD1 CS3 RxD0 IRQ2 RxD1 CS1 IRQ4 P84 IRQ5 VSS6 D0 PA0 D1 PA1 D2 PA2 D3 PA3 VSS2 PA4 D4 PA5 D5 PA6 D6 PA7 P26 P27 P50 P51 P52 P53 VSS4 WAIT P61 P62 SYSCLK SYBY RES NMI VSS5 EXTAL XTAL VCC3 AS RD HWR LWR MD0 MD1 MD2 D7 D8 D9 D10 D11 D12 D13 D14 D15 VCC2 A0 A1 A2 A3 A4 A5 A6 A7 VSS3 R1268 47K R1294 47 R1269 47K R1295...

Page 410: ...4 47K R1305 47K Q1200 2SK3019 3 2 1 R1306 47K R1317 47 R1307 47K R1421 10K R1343 20K C1261 1000p C1260 1000p R1315 47 R1309 220 R1316 220 R1314 220 C1224 1u R1310 220 CP1214 1 cp R1301 47K R1312 220 R1324 47 R1308 220 J1200 XH2A 5042 A 26 12 27 11 28 29 1 30 13 31 32 2 33 14 34 35 15 36 3 37 38 4 39 16 40 5 41 6 42 43 7 44 45 8 46 9 47 48 10 49 50 17 18 19 20 21 22 23 24 25 B1 A12 B2 A11 B3 B4 A1 ...

Page 411: ... 2 1 C1228 0 1u IC1211A 74HC32 1 2 3 14 7 R1345 4 7K IC1223 74HC174 3 2 4 6 5 11 13 7 14 10 1 12 15 16 8 9 D1 Q1 D2 D3 Q2 D4 D5 Q3 D6 Q4 CLR Q5 Q6 VCC GND CLK IC1210A QH8 0170 67 66 1 10 63 25 80 18 64 75 65 51 22 26 72 44 50 73 38 76 71 78 35 82 70 91 42 100 69 47 49 55 58 61 52 8 28 27 24 74 77 54 53 57 56 83 60 59 84 9 85 11 86 12 87 88 13 89 14 90 92 15 93 94 16 95 96 20 97 98 21 99 2 3 4 5 6 ...

Page 412: ...B 74HC14 3 4 14 7 R1419 0 R1389 10K C1249 0 1u R1387 1K R1390 10K D1213 1SR35 400A 2 1 C1250 0 1u C1241 0 1u R1372 10K CP1225 1 cp D1214 1SR35 400A 2 1 CP1226 1 cp R1368 2 2K Q1206 2SK3019 3 2 1 R1365 4 7K Q1202 2SK3019 3 2 1 R1361 1K R1376 3 3K D1219 1SR35 400A 2 1 R1362 1K IC1214B 74HC74 12 11 9 8 14 10 7 13 D CLK Q Q VCC PR GND CL D1218 1SR35 400A 2 1 D1217 1SR35 400A 2 1 IC1214A 74HC74 2 3 5 6...

Page 413: ...13 7 J1203 353297 8 1 2 3 4 5 6 7 8 R1411 47K IC1216C 74HC14 5 6 14 7 J1202 175487 4 1 2 3 4 R1415 220 C1258 10u C1259 0 1u R1405 1M R1395 47 IC1219B 74HC125 5 6 14 4 7 R1396 47 IC1219C 74HC125 9 8 14 10 7 IC1218A UPC393G2 3 2 1 8 4 IC1219A 74HC125 2 3 14 1 7 IC1218B UPC393G2 5 6 7 8 4 R1394 47K R1414 47 R1413 47 R1410 47K C1251 10u C1252 0 1u R1408 20K R1409 10K R1406 39K R1407 3 3K R1403 3 3K R1...

Page 414: ... 11 7 20 8 10 9 19 1 B1 A1 B2 A2 B3 B4 A3 B5 A4 B6 A5 B7 B8 A6 VCC A7 GND A8 G DIR IC1221 74LS245 18 2 17 3 16 15 4 14 5 13 6 12 11 7 20 8 10 9 19 1 B1 A1 B2 A2 B3 B4 A3 B5 A4 B6 A5 B7 B8 A6 VCC A7 GND A8 G DIR IC1216F 74HC14 13 12 14 7 IC1216E 74HC14 11 10 14 7 C1254 100u 16V IC1216D 74HC14 9 8 14 7 IC1222B 74HC32 4 5 6 14 7 J1201 52299 032 17 12 18 11 19 20 1 21 13 22 23 2 24 14 25 26 15 27 3 28...

Page 415: ...Maintenance BJ W9000 5 195 F E 2 1 Cut sheet set sensor Ass y 1 1 3 4 C B A 5 6 7 8 D Q25 R64 4 7K R60 1K R62 68K R67 150 PS4 Q26 R65 4 7K R61 1K R63 68K R66 150 PS5 C35 10u J6 1 2 3 4 9 8 Cut Sheet Set Ass y ...

Page 416: ...18 0 5W R7 4 7K Q1 2SD2150 PD1 PH310 C7 1u D1 RB500V 40 R1 75K R10 47K Q3A uPC324 3 2 1 R8 270K R2 4 7K R3 4 7K J1 AMP CT 1 2 3 4 5 6 R9 270K R16 220 R11 47K C6 1u LED1 GL514A R15 33K Q2B uPC358 5 6 7 C1 27p Q4 TC7S66F 1 2 A B C5 1u C8 1u C3 1u R14 47K C9 0 022uF R6 4 7K Q3C uPC324 10 9 8 Q3D uPC324 12 13 14 Q3B uPC324 5 6 7 R4 4 7K R13 47K 8 4 8 4 4 11 5 3 4 V G N D E N A 9 9 Nozzle Check Sensor ...

Page 417: ...02 1 2 C B G R PS1 R39 470 J2 AMP CT 1 2 3 4 R32 3 3K R33 3 3K R34 330K R35 330K Q10C uPC4064G 10 9 8 R38 470 Q10B uPC4064G 5 6 7 LED2 NSTM515S C17 1u R36 100 R37 100 J3 AMP CT 1 2 3 4 5 Q10A uPC4064G 3 2 1 C15 10p C16 10p R30 1M R31 1M Q10D uPC4064G 12 13 14 4 11 3 4 9 10 Print Position Sensor Ass y ...

Page 418: ...rt 5 Maintenance BJ W9000 5 198 F E C B A 2 3 4 5 6 7 8 1 Skew sensor Ass y 1 1 D Q20 R44 4 7K R40 1K R42 68K R46 150 PS2 Q21 R45 4 7K R41 1K R43 68K R47 150 PS3 C30 10u J5 1 2 3 4 9 11 Skew Sensor Ass y ...

Page 419: ...Part 5 Maintenance BJ W9000 5 199 F E C B A 2 3 4 5 6 7 8 1 Option Connector Ass y 1 1 D FG J14 1 2 3 4 5 6 7 8 9 10 11 12 J13 1 2 3 4 GND 5V GND 24V F2 F1 9 12 Option Connector Ass y ...

Page 420: ...SERVICE MANUAL ...

Page 421: ...art explains how to install the take up unit Part 4 Technical Reference This part outlines the unit operation giving a technically Part 5 Maintenance This part explains maintenance of the unit It includes details of disassembly assembly precautions when assembling and troubleshooting procedures etc Part 6 Appendix This part describes electric circuit diagram and location of electrical component on...

Page 422: ...RODUCT SPECIFICATIONS 2 1 1 OVERVIEW AND FEATURES OF PRODUCT 2 1 1 1 External View Configuration 2 1 1 2 Operation Switches 2 2 2 SPECIFICATIONS Part 3 INSTALLATION 3 1 1 PRECAUTIONARY ITEMS IN INSTALLATION WORK 3 2 2 UNPACKING AND CHECKING THE PACKED ITEMS 3 3 3 TAKE UP UNIT INSTALLATION Part 4 OPERATION OVERVIEW 4 1 1 OPERATION OVERVIEW Part 5 MAINTENANCE 5 1 1 MAINTENANCE 5 1 1 1 Precautions du...

Page 423: ... 2 Figure 3 1 3 3 Figure 3 2 3 3 Figure 3 3 3 4 Figure 3 4 3 4 Figure 3 5 3 5 Figure 3 6 3 5 Figure 3 7 3 6 Figure 3 8 3 6 Figure 3 9 3 7 Figure 3 10 3 7 Figure 3 11 3 7 Figure 3 12 3 8 Figure 3 13 3 8 Figure 3 14 3 8 Figure 3 15 Part 4 OPERATION OVERVIEW 4 1 Figure 4 1 4 1 Figure 4 2 4 2 Figure 4 3 Part 5 MAINTENANCE 5 1 Figure 5 1 Cardboard tube holder unit 5 2 Figure 5 2 Assembling the ring 5 2...

Page 424: ...l live part in the Take up Unit 1 2 2 PRECAUTIONS WHEN TRANSPORTING SHIPPING THE WINDING UNIT 1 3 3 PRECAUTIONS WHEN SERVICING THE TAKE UP UNIT 1 3 3 1 Precautions When Disassembling Re assembling the Winding Unit 1 3 3 2 Precautions against Static Electricity Part 1 SAFETY AND PRECAUTIONS ...

Page 425: ...e part in the Take up Unit The winding unit runs on DC 24V 5V power which is supplied from the printer rather than AC power No power switch for the take up unit is provided either on the printer or the unit To connect the take up unit to the printer plug the cable to the 24 5V outlet on the printer Be sure to turn off the printer before you plug the cable to the printer s outlet The electrical liv...

Page 426: ...THE TAKE UP UNIT When transporting the take up unit fix the arm of the paper sensor with the screws and then pack the unit Part 1 Safety and Precautions TU 01 1 2 Fixing screw Figure 1 2 The fixing screws to secure the arm of the paper sensor ...

Page 427: ...ee Part 5 1 1 Disassembly Assembly for precautions to take when disassembling re assembling the unit 3 2 Precautions against Static Electricity Certain clothing may generate static electricity causing an electrical charge to build up on your body Such a charge could damage the electrical devices or change the electrical characteristics of the devices To prevent the influence of static electricity ...

Page 428: ...Page 2 1 1 OVERVIEW AND FEATURES OF PRODUCT 2 1 1 1 External View Configuration 2 1 1 2 Operation Switches 2 2 2 SPECIFICATIONS Part 2 PRODUCT SPECIFICATIONS ...

Page 429: ...elect switch which allows the user to select a paper winding manner mode The other is a FEED FORWARD switch that enables the user to start the paper winding operation manually regardless of the current position status of the AUTO MANUAL mode switch The features of these switches are as follows 1 AUTO MANUAL mode select switch AUTO Detects the paper printout delivered from the printer with a paper ...

Page 430: ...winding 24 42 inches 6 Applicable paper type for winding Thick coat paper glossy paper and semi glossy paper 7 Maximum wind up amount diameter φ150 mm or less after getting rid of slack Approximately one roll paper of φ135 mm in diameter 8 Winding rotation 10 7rpm 9 Wind up torque 0 392N 0m 4 0 Kgf 0cm 10 Running noise 50 dB A or less including the running sound from the BJ W9000 printer 11 Operat...

Page 431: ...Page 3 1 1 PRECAUTIONARY ITEMS IN INSTALLATION WORK 3 2 2 UNPACKING AND CHECKING THE PACKED ITEMS 3 3 3 TAKE UP UNIT INSTALLATION Part 3 INSTALLATION ...

Page 432: ...r is set to OFF Also ensure that the power plug of the printer has been pulled out from the power inlet 2 The weight of the take up unit is about 10 kg If accidentally dropped it might cause injury Handle with care For operation of the take up unit refer to the Operations Manual 3 1 TU 01 Part 3 Operations ...

Page 433: ...issing from the box and that there is no scratch or damage to any 1 Take up Unit Body 2 Holder Plate Left 3 Holder Plate Right 4 Paper Guide 5 Roll 1 unit 6 Screw M4X6 8 screws 7 Installation Manual This Book 8 Warranty Part 3 Operations TU 01 3 2 5 4 6 1 3 2 6 7 8 6 Figure 3 1 ...

Page 434: ... stacker The media stoppers interfere with the take up unit Therefore remove them when the take up unit is installed 2 Move the printer s stacker to the place as shown in the figure 3 3 TU 01 Part 3 Operations Stacker Media stopper CAUTION Stacker Figure 3 2 Figure 3 3 ...

Page 435: ...e three screws M4X6 temporarily on the printer stand as shown in the figure both left and right Fasten the screw so that there is 3 mm of clearance between the screw head and the stand Part 3 Operations TU 01 3 4 Screw Screw Left Side Screw Right Side CAUTION 3mm Figure 3 4 Figure 3 5 ...

Page 436: ...late left so that the projecting section of the holder plate enters into the left hand side of the take up unit then attach the right side of the take up unit to the holder plate right Take care not to catch the cable between the holder plate and take up unit 3 5 TU 01 Part 3 Operations Holder plate right Right Side Holder plate left Left Side 1 2 1 2 1 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 Projecting s...

Page 437: ... the hook of the holder plate engages the take up unit 8 Slide the take up unit to the left end Unless the hook of the holder plate engages the take up unit correctly you cannot slide the take up unit to the left Part 3 Operations TU 01 3 6 Hook of the holder plate right Hook of the holder CAUTION Figure 3 8 Figure 3 9 ...

Page 438: ... paper guide should then be in the cut off on the holder plate Then press the paper guide to the right and insert the left pin of the paper guide into the hole on the holder plate left The projection of the paper guide should then be in the cut off on the holder plate 3 7 TU 01 Part 3 Operations Screws Screw 1 2 1 2 1 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 Projection Cut off Hole Pin Projection Hole Pin ...

Page 439: ...n section If the printer body has been moved during the installation of the take up unit use a level to ensure the required printer level adjustment When the take up unit installation work is complete connect the printer power plug to the power inlet Then turn on the power switch of the printer Part 3 Operations TU 01 3 8 Screw Side plate left of paper guide Cable Printer connection section Connec...

Page 440: ...Page 4 1 1 OPERATION OVERVIEW OVER Part 4 OPERATION VIEW ...

Page 441: ... paper touches sensor again The winding operation repeats these steps until the whole roll paper has wound up The ON OFF status of the photo interrupter is determined by the position of the lever of the paper sensor The lever is pressed down by the weight of the printed paper Figure 4 2 shows the state where the motor is not operating this means that the lever is in the up position because the pap...

Page 442: ... control circuit which manages the ON OFF operation of the motor The motor drives the cardboard tube holder via the gear Part 4 Operation Overview TU 01 4 2 Contains the motor control circuit and the motor Cardboard tube holder that is driven by the motor Figure 4 3 ...

Page 443: ...Page 5 1 1 MAINTENANCE 5 1 1 1 Precautions during Disassembling or Re assembling 5 1 1 2 Special Servicing Tools 5 1 1 3 Applying Grease 5 3 2 TROUBLESHOOTING Part 5 MAINTENANCE ...

Page 444: ...ing the task 1 Cardboard tube holder assembly Disassemble Two springs for the 2 inch and 3 inch cardboard tube are installed in the cardboard tube holder assembly Hold the cardboard tube holder firmly so that the springs don t force it to jump out of the assembly when disassembling see Figure 5 1 5 1 TU 01 Part 5 Maintenance Paper guide flange Ring Spring for the 3 inch cardboard tube Spring for t...

Page 445: ...f the ring sinks into the paper guide flange the ring s position is incorrect In that case repeat the procedure see Figure 5 2 When the ring is installed correctly mount the springs and the cardboard tube holder to the paper guide flange Hold the cardboard tube holder firmly when installing the springs and the cardboard tube holder Otherwise it may jump out of the unit see Figure 5 1 2 Photo inter...

Page 446: ...inter s power outlet and the take up unit s power cable Grease Apply to specified locations see 1 3 Applying Grease on page 5 3 1 3 Applying Grease The figure below shows the locations where grease should be applied Smear the grease lightly and evenly with a flat brush 1 Sliding side of the cardboard tube holder unit and rail Upper surface of the rail groove marked portion Rail Surface of the roll...

Page 447: ...2 Motor driving side of the cardboard tube holder unit Part 5 Maintenance TU 01 5 4 Inner surface of paper guide flange and washer marked portion Paper guide flange Washer Figure 5 5 ...

Page 448: ...t The operation switch unit and or the PCB Symptom The paper winding by the FEED FORWARD switch fails although the automatic paper winding by the paper sensor in AUTO mode has operated correctly in this case the paper winding by the FEED FORWARD switch will not work in MANUAL mode Action Check the FEED FORWARD switch visually OK OK Test continuity of the FEED FORWARD including cable and connector ...

Page 449: ... OK Yes Inspect the paper sensor lever visually Repair or replace the failed parts Test continuity of the AUTO MANUAL mode select switch including cable and connector Use a multimeter to check the continuity of the switch Replace the unit Check the voltage on the sensor Or short the No 1 pin of the connector CN1 and the GND on the PCB to check the reaction When the lever is pressed down the voltag...

Page 450: ... gear of the motor the paper guide or the ring is failed Replace the failed parts Check that the motor rotates properly Remove the cardboard holder unit then the motor shaft withe gear appear Check that the motor rotates properly alone when the FEED FORWARD switch is turned on Yes the motor starts Replace the failed parts Check the all connectors cables Check for a loose connection or damage Conti...

Page 451: ...gram for the test points The power supply cable is failed Replace the cable Check the voltage on the motor Check to make sure that the 24V is supplied to the motor when the FEED FORWARD switch is turned on measure the voltage between the No 1 and 2 pins of the connector CN4 on the PCB See the circuit diagram for the details The PCB is failed Replace the PCB The motor unit is failed Replace the mot...

Page 452: ...Page A 1 1 CIRCUIT DIAGRAM A 2 2 LOCATION OF ELECTRICAL COMPONENT ON THE PCB Part 6 APPENDIX ...

Page 453: ...LV32A 3 1 2 Q2 3 1 R15 472J R16 102J R14 SE N 5VCC 24VCC F1 ICP F15 5V 5V 24V 24V GND GND C4 104 C6 104 5VCC C1 104 VCC U1 LV32A GND 14 7 5VCC C2 104 VCC U2 2903 GND 8 4 R2 R1 1 2 U1 3 R4 R3 4 5 U1 6 R6 R5 9 10 U1 8 LV32A LV32A LV32A MOTOR 5VCC CN4 1 2 R22 103J R20 183J R21 681J C14 102 C13 104 R19 122J 6 5 U2 7 7 7 D1 1 2 D2 3 2 C12 101 R18 180J C11 472 L1 L100K L100K L2 24VCC CN2 1 2 3 4 5 6 CN3...

Page 454: ...N4 CN2 C1 CN3 CN1 C2 TP1 R18 C6 C5 C4 U2 R17 D2 U1 R15 R16 D1 C11 C3 L2 L1 C14 R22 R19 C12 C13 R21 R20 C10 C9 C7 F1 C8 R12 R11 R23 R24 R13 R9 R10 R8 R7 R14 R5 R6 R2 R1 R4 R3 Q3 Q1 Q2 2 LOCATION OF ELECTRICAL COMPONENT ON THE PCB ...

Page 455: ...This document is printed on 100 recycled paper PRINTED IN JAPAN IMPRIME AU JAPON CANON INC ...

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