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GXR, GXV Rev. 8 - Operating Instructions

GB

During  maintenance  keep  particular  attention

in  order  to  avoid  the  introduction  of  small

external  parts,  that  could  compromise  the

device safety.
It is forbidden to execute any operations with

the  direct  use  of  hands.  Use  water-resistant,

anti-cut  gloves  to  disassemble  and  clean  the

filter or in other particular cases.

During  maintenance  operations  external

personnel is not allowed.

Maintenance operations that are not described in this

manual  must  be  made  only  by  special  personnel

authorized by Calpeda S.p.A.
For further technical information regarding the use or

the  maintenance  of  the  device,  contact  Calpeda

S.p.A.

8.1 Routine maintenance

Before  every  maintenance  operations

disconnect the power supply and make sure

that the device could not accidentally operate.
The  pump  may  have  been  immersed  in

hazardous 

substances 

or 

products

emanating toxic gases, or may be located in

an  environment  which  is  toxic  due  to  other

reasons; 

make 

sure 

all 

necessary

precautionary  measures  are  taken  to  avoid

accidents.

Any  pumps  that  require  inspection/repair  must  be

drained  and  carefully  cleaned  inside  and  outside

before dispatch/submission.

Hose down all accessible parts with a jet of water.

If  there  is  a  risk  of  freezing,  take  the  pump  out  of  the

water and leave in a dry place.

When  used  with  muddy  liquids,  run  the  pump  briefly

with  clean  water  to  remove  all  deposits  immediately

after use or before a period of inactivity.

8.2 Dismantling the system

Close the suction and delivery gate valves and drain

the pump casing before dismantling the pump.

8.3. Dismantling the pump

For  disassembly  and  reassembly,  refer  to  the  cross-

section drawing (paragraph 12.3 Annexes).

The  pump  function  can  be  impaired  by  erroneous

procedure or tampering with internal parts.

To  inspect  the  impeller  (28.00),  to  clean  the  internal

parts  and  to  check  whether  the  impeller  turns  freely

when  moved  by  hand,  remove  the  screws  15.70  or

strainer 15.50, the screws (14.24) pump casing (14.00).

To dismantle the impeller remove the nut (28.04).

Others parts should not be dismantled.

8.4. Mechanical seal inspection

If the mechanical seal (36.00) and the oil chamber are

to be inspected, follow these instructions.

CAUTION:  there  may  be  slight  pressure  in

the oil chamber.

Care must be taken to avoid a sudden spurting

of oil.

Once the plug (34.08) with washer have been removed,

adjust the hole to the downward position and empty the

chamber completely.

Do not dispose of the waste oil in the enviroment.

The  mechanical  seal  (36.00)  can  be  inspected  by

removing the screws (70.18).
When  re-filling  with  fresh  oil,  remember  that  the

chamber  must  not  be  completely  filled;    a  sufficient

quantity  of  air  must  remain  inside  it  in  order  to

compensate  for  overpressure  caused  by  thermic

dilation of the oil.

The quantity of oil to be inserted in the chamber is:

0,04 litres for 

GXR, GXV

0,08 litres for 

GXR 12

Use  white  oil  suitable  for  food  machinery  and

pharmaceutic use.

9. DISPOSAL

The final disposal of the device must be done by spe-

cialized company.
Make sure the specialized company follows the clas-

sification of the material parts for the separation. 
Observe the local regulations and dispose the device

accordingly  with  the  international  rules  for  environ-

ment protection.

10 SPARE PARTS
10.1 Spare-parts request

When  ordering  spare  parts,  please  quote  their  desi-

gnation, position number in the cross section drawing

and rated data from the pump name plate (type, date

and serial number).

Any

pumps that require inspection/repair

must be  drained and carefully cleaned inside

and outside before dispatch/submission.

Hose down all accessible parts with a jet of water.

The  spare  parts  request  shall  be  sent  to  CALPEDA

S.p.A. by phone, fax, e-mail.

Nr. Designation

OFF

OFF

OFF

i

i

14.00  Pump casing
14.02  External jacket
14.20  Casing gasket
14.24  Screw
15.50  Strainer

15.60 Spacer screw

15.70  Screw
28.00  Impeller
28.04  Impeller nut
28.08  Washer
34.03  Oil chamber cover
34.08  Plug
34.09  O-ring for plug
36.00  Mechanical sea

36.54 Spacer sleeve

40.00  Radial shaft seal
64.08  Shaft sleeve
64.12  O-ring

64.14 Lower spacer sleeve

70.00  Motor cover, pump

side

70.08  O-ring
70.09  O-ring
70.10  O-ring
70.11  Cable gland ring (float

switch)

70.12  Cable gland ring
70.13  Washer
70.17  Lock ring

70.18

Screw

73.00  Pump side bearing
73.08  V-Ring
76.02  Kit, motor jacket

76.16 Support

76.60  Float switch
76.62  Jacket cover
76.64  Handle

76.68 O-ring

78.00  Shaft with rotor packet
81.00  Bearing
82.02  Screw
82.03  O-ring
82.04  Compensating spring
82.05  Screw
94.00  Capacitor

96.02 Cable with plug

96.09  Screw
96.12  Cable fastener
96.13  Cable fastener

IST GXR_10_2016Re8_MXS 11_03con gall  28/10/16  10:52  Pagina 12

Summary of Contents for GXR Series

Page 1: ...ubmersible Pumps Bombas sumergibles GXR GXV Page 2 English P gina 8 Espa ol ORIGINAL OPERATING INSTRUCTIONS INSTRUCCIONES ORIGINALES DE USO IST GXR_10_2016Re8_MXS 11_03con gall 28 10 16 10 52 Pagina 1...

Page 2: ...the understanding of the manual below are indicated the symbols used with the related meaning Information and warnings that must be observed otherwise there is a risk that the machine could damage or...

Page 3: ...Maximum permissible working pressure up to 60 m 6 bar 4 SAFETY 4 1 General provisions Before using the product it is necessary to know all the safety indications Carefully read all operating instructi...

Page 4: ...1 Stationary installation with vertical magnetic float switch Installation fit a check valve against back flow in the delivery pipe ball valve swing valve for GXR Provide for the possibility of removi...

Page 5: ...c power has been disconnected that the pump cannot be accidentally switched on and the impeller has stopped rotating completely The motors with supply current directly switched by thermally sensitive...

Page 6: ...ight pressure in the oil chamber Care must be taken to avoid a sudden spurting of oil Once the plug 34 08 with washer have been removed adjust the hole to the downward position and empty the chamber c...

Page 7: ...rload protection is set correctly see data on the engine indicator plate and make sure that the fuseboard upline of the engine has been properly connected 1c Check the power supply and make sure that...

Page 8: ...maci n y advertencias que deben respetarse si no causan da os al aparato o ponen en peligro la seguridad del personal Informaci n y advertencias de naturaleza el ctrica El incumplimiento con ellas pue...

Page 9: ...icas de comportamiento Antes de utilizar el producto es necesario conocer toda informaci n sobre la seguridad Es necesario leer cuidadosamente y seguir las instrucciones t cnicas de funcionamiento y l...

Page 10: ...magn tico Montar en el tubo de impulsi n una v lvula de reten ci n de bola y para GXR v lvula de clapeta Preveer que sea posible el movimiento de la bomba sin vaciar la instalaci n s es necesario inst...

Page 11: ...l ctrica por medio de interruptores t rmicos pueden arrancar autom ticamente No sacar nunca la bomba del agua cuando est todav a en funcionamiento Evitar en funcionamiento en seco Ejecuci n con interr...

Page 12: ...junta orientar el agujero hacia abajo y vaciar cuidadosamente la c mara No tirar el aceite usado al medio ambiente Sacando el tornillo 70 18 resulta inspeccionable el sello mec nico 36 00 Para el rel...

Page 13: ...del motor y asegurarse que la conexi n del cuadro el ctrico antes del motor se haya realizado correctamente ver placa del motor c Controlar que la alimentaci n el ctrica y asegurarse que el eje de la...

Page 14: ...ff Off On On h max h min Off On h max h min 3 93 037 3 min 250 x 250 H mm 265 300 300 h min h max 100 135 135 190 225 225 302 337 337 60 60 60 150 185 185 GXRM 9 GF GXRM GF GXRM GF GXRM 11 GF GXRM 13...

Page 15: ...135 135 190 225 225 5 6 2 6 7 GXR RM 1 kg 5 2 6 5 7 2 Off On min 350 x 350 70 340 G 1 ISO 228 1 4 3 93 037 4 h max h min 268 fM 3 93 037 3 4 93 553 fM 56 22 2 5 205 176 G 1 ISO 228 G 1 1 4 ISO 228 a 2...

Page 16: ...82 04 70 08 76 02 14 02 76 68 70 16 76 62 82 03 82 02 70 10 70 13 70 12 70 17 94 00 96 12 76 64 76 60 96 13 96 09 70 11 96 02 GXR 11 13 GXRM GXVM GXV 25 8 25 10 2 92 020 82 05 34 08 73 08 34 03 70 09...

Page 17: ...IDAD En CALPEDA S p A declaramos bajo nuestra exclusiva responsabilidad que las Bombas GXR GXV GXR R GXRM GXVM GXR RM modelo y numero de serie marcados en la placa de caracteristicas son conformes a l...

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