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Calder Brothers Mauldin Precision Spray, Owner/Operator & Parts Manual

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Calder Brothers Mauldin Precision Spray Owner/Operator & Parts Manual Download Page 80

PS2000 

 

Spray Bar 

 

 

 

 

1.

 

Lift cylinder ................................................................................................. 012-0008 

 

Pin kit ............................................................................................. 012-0028 

2.

 

Spray nozzle spacing block .......................................................................... 122-124714 

3.

 

Nozzle retaining bar “comb” ....................................................................... 123-123516 

4.

 

Hydraulic motors......................................................................................... 124404 

5.

 

Potentiometer (Not Shown) ....................................................................... 123753 

 

Harness .......................................................................................... 123753-HARNESS 

 

Threaded rubber mount ................................................................ 050-0214 

6.

 

Hot asphalt hose ......................................................................................... 123564 

 

Hose clamp..................................................................................... 123566 

7.

 

Bumper ....................................................................................................... 122-123106 

8.

 

Decal “Calder Brothers Corp.”(not shown) ................................................. 024-0156 

9.

 

Gear rack (not shown) ................................................................................ 123-123542 

 

Gear ................................................................................................ 015-123487 

10.

 

Air valve box ................................................................................................ 122-308298 

 

Air valve box lid .............................................................................. 123-308304 

11.

 

3 Bank Valve Assembly ............................................................................... 017-0203 

 

Individual Valve section ................................................................. 017-0203V 

12.

 

Air valve, wire harness ................................................................................ 017-0204-15C 

13.

 

Asphalt pump hydraulic motor ................................................................... 124446-B 

 

Pulse pick up .................................................................................. 124446-1 

14.

 

Air Valve Actuator (not shown)................................................................... 121-123595 

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Calder Brothers Corporation 

Model: Precision Spray

Serial # 

944-N-P2C---S-D00000 to Current

Page80 

V2.2

Summary of Contents for Mauldin Precision Spray

Page 1: ...R OWNER OPERATOR PARTS MANUAL Precision Spray Serial Number Precision Spray Specification Number Chassis Serial Number Sold Serviced by Calder Brothers Corporation Model Precision Spray Serial 944 N P...

Page 2: ...tion E Fuels Lubrication Pages 38 40 Section F Transportation Theft Deterrents Pages 41 44 Section G Troubleshooting Pages 45 56 Section H Service Pages 57 67 Section I Storage Pages 68 70 Section J P...

Page 3: ...ct a Operator shall not engage in activities to divert their attention for truck or distributor operations b Operator shall be responsible for the chassis distributor and its functions during operatio...

Page 4: ...hine clear of sparks open flames and incandescent material Some bitumen fumes are flammable and can explode b Operator shall never load machine when water is present in the bottom of the tank Hot mate...

Page 5: ...nce General Safety Instructions DANGER Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Warning indicates a potentially hazardous...

Page 6: ...raise bar to travel position and lock in place 3 Place rotary control switch to OFF turn master control switch off and push E stop button 4 Idle engine for gradual cooling 5 Turn the Starter Key Switc...

Page 7: ...e Avoid falling branches trees and up turning roots and do not drive onto brush piles logs or large rocks IF YOU ARE NOT CAREFUL WHILE OPERATING THIS MACHINE ANY OF THE ABOVE FACTORS COULD CAUSE THE M...

Page 8: ...is equipped with an enclosed cab Do NOT refill the Fuel Tank when the Engine is hot Allow Engine to cool down BEFORE refilling A hot Engine can ignite the fuel if it should spill or splash Do NOT smo...

Page 9: ...vide these SAFETY GUARDS AND WARNING DEVICES The machine is fitted with a Roll Over Protective Structure ROPS in accordance with industry standards It is intended to offer protection to the operator f...

Page 10: ...n either side of platform Part 165924 Located either side of the radiator Part 065927 Located at various places on the machine Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D000...

Page 11: ...Part 108787 Located in cab easily viewable by operator Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page11 V2 2...

Page 12: ...Part A1002504 Located on fuel tank Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page12 V2 2...

Page 13: ...NOTES Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page13 V2 2...

Page 14: ...tank Hand Spray Automatic full circulating spraybar regulations for asphalt distributors Clean Out clean out cycle 4 incrament width control of spec 49 CFR 173 247 BurnerControls spraybar after first...

Page 15: ...ble of returning all material in spray bar and spray bar lines back to the tank by means pump suction Distributor to be equipped with automatic one touch clean out system which flushes spray bar spray...

Page 16: ...uck unit regulated at rear of machine to draw solvent to the low pressure spray gun assembly Additional pumping unit for solvent i e additional electric pump will not be acceptable Hand spray attachme...

Page 17: ...be cleaned automatically during clean out cycle including filter box spray bar and spray lines using heated cleaning solution HEATING SYSTEM Diesel fired burners two 2 in quantity Two Flue tubes to ru...

Page 18: ...witch o Distance Volume used reset switch o Display Selection switch In cab Instrumentation to have illuminated display containing o Truck travel speed in Feet per Minute or Meters per Minute o Applic...

Page 19: ...NOTES Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page19 V2 2...

Page 20: ...s 12 Right Blower Fuel Switches 13 Rotary Selector Switch Off Tank Circulate Load Xfer Handspray Unload Reverse Suction Clean Out Cab 14 Manual Pump Speed Dial 15 LCD Screen CAUTION The operator must...

Page 21: ...witches 4 Ft Increments 9 Right Bar Extend Retract 10 Curb Side Spray Enable Switches 1 Ft Increments 11 Right Wing Up Down If Installed 12 Left Wing Up Down If Installed 13 Select Switch 14 LCD Scree...

Page 22: ...Washdown fluid valve 3 Washdown air valve 4 Air dryer do not add oil 5 Nozzle shut pressure regulator Normal operating pressure should be between 10 and 50 psi Calder Brothers Corporation Model Precis...

Page 23: ...rner thermocouple 3 Pencil thermometer tube 4 Diesel burner unit 3 2 1 1 Contents gage 2 Contents Indicator 3 Mercury safety switch Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S...

Page 24: ...anhole opening 3 Overflow drain tube 4 Rollover protection frame 4 3 2 1 1 Fixed handle 2 Spray valve handle 3 Nozzle 4 Rotary union Calder Brothers Corporation Model Precision Spray Serial 944 N P2C...

Page 25: ...atic valve actuators 2 Asphalt plug valves 2ea 3 2way valves 1ea 3 3way valve 1ea 4 2way valve 3 Hand spray valve Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current...

Page 26: ...ted 2 Self cleaning strainer box 3 Asphalt shaft guard 4 Hydraulic pump asphalt power 5 Pulse pick up counts revolutions of asphalt pump Calder Brothers Corporation Model Precision Spray Serial 944 N...

Page 27: ...NOTES Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page27 V2 2...

Page 28: ...Precision Spray Operations Manual Asphalt Distributor Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page28 V2 2...

Page 29: ...tanks or transfer vehicle b If top loading make sure master control is OFF c Open manhole cover at top of tank and lower load line at least 24 below the top of opening and secure the load line to the...

Page 30: ...should be turned clock wise to 2 4 to allow materials to circulate as they are being heated g When set temperature is reached the burners will turn off and the material is ready to spray h For proper...

Page 31: ...f area to be sprayed b Remember that for proper coverage the nozzle should be set at a 20 degree angle on the bar The nozzle wrench supplied with the Precision Spray can ensure this c Set Setup Run sw...

Page 32: ...roll Down switch to scroll between App Rate Presets Sets the percent of one turn of the asphalt pump required to get one gallon of fluid out Example Volume Ratio 0 75 so 0 75 turns of the asphalt pump...

Page 33: ...arily clicked to SPRAY a e If a preset Distance was set the controller will put the bar into Bar ntil Bar FT Inches Rate Gallons per Squa momentarily clicked to OFF the controller will be in Bar Circu...

Page 34: ...pen Tank Valve Close Retu Bar Turn the Bar REV Su 5 Open the LT bar for eeCleanOpenBarT 6 Close the LT bar for eeCleanShutBarT3 7 Open the RT bar for eeCleanOpenBarT2 8 Close the RT bar for eeCleanShu...

Page 35: ...or Calibration n be re calibrated by doing the following he sensors see fig 3 3 n procedure above Both spray bars need to be calibrated on m adjusted or replaced To calibrate the spray bar sensors per...

Page 36: ...display reads 0 zero feet Begin travel in desire e Turn the spray toggle on when crossing the first ma and turn spray toggle off when crossing the second marker at 1000 If necessary adjust distance ra...

Page 37: ...NOTES Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page37 V2 2...

Page 38: ...chine when smoking or near a fire or open flame Avoid spilling fuel spill occurs wipe it up immediately NEVER add fuel when Engine is HOT Keep parts properly lubricated to prevent excessive parts wear...

Page 39: ...rations show the location of all grease fittings G Wipe dirt forced into the Bearings of the pivot joints Replace any missing or damaged fittings when necessary To minimize dirt build up avoid excessi...

Page 40: ...NOTES Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page40 V2 2...

Page 41: ...f sufficient strength to support the machine 2 ly attached to the truck or trailer bed 3 length MUST be at 4 be at least 1 1 2 times the tire width efer to Figure F 1 below ruck Bed Top of Ramp MUST M...

Page 42: ...r tools to float TRANSIT position when loaded on transport vehicle Tools in float position offer no stabilization when vehicle bounces IN f in transit for a few days follow these guidelines 1 aise air...

Page 43: ...nd anti theft devices 3 s when NOT in use cle storage yard If eck 5 r and insurance company Provide all 6 d this same information to Calder T OF CONSTRUCTION EQUIPMENT PSI has recorded all Part Number...

Page 44: ...NOTES Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page44 V2 2...

Page 45: ...Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page45 V2 2...

Page 46: ...Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page46 V2 2...

Page 47: ...Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page47 V2 2...

Page 48: ...Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page48 V2 2...

Page 49: ...a 10K ohm pot with 1K ohm end resistors Right Bar Sensor out of range res and potentiometer must 5 Check wi be a 10K ohm pot with 1K ohm end resistors DVC22 is not communicating N cable and connector...

Page 50: ...IN STANDBY STATE LF TEST STATUS MS SOLID G FLASHING GREEN FLASHING RED RECOVERABLE FAULT SOLID RED UNRECOVERABLE FAULT FLASHING RED GREEN DEVICE IS IN SE NETWORK OFF IF NO OTHER THE NS EEN DETECTED ON...

Page 51: ...DIG29 DIG39 DIG10 Lift Bar Down DIG20 Left Extensio DIG30 DIG40 n LED INDICATORS DVC22 NAME NO FAULT FAULT MODULE STATUS MS DEVICE IN STANDBY STATE TEST SOLID GREEN NG GREEN FLASHI FLASHING RED RECOV...

Page 52: ...RECOVERABLE FAULT SOLID RED UNRECOVERABLE FAULT EL FLASHING RED GREEN DEVICE IS IN S NETWORK STATUS NS OFF IF NO OTHER MODULES IN SYSTEM N IF THERE ARE SOLID GREE OTHER MODULES IN THE SYSTEM FLASHING...

Page 53: ...RECOVERABLE FAULT SOLID RED UNRECOVERABLE FAULT EL FLASHING RED GREEN DEVICE IS IN S NETWORK STATUS NS OFF IF NO OTHER MODULES IN SYSTEM N IF THERE ARE SOLID GREE OTHER MODULES IN THE SYSTEM FLASHING...

Page 54: ...UMBER III DATE IV BY L 0 CREATED 2 27 04 PRL 1 Prototype Additions 3 25 04 PRL 2 Moved Bar Up Down Outputs to DVC42 ECO 5383 5 24 04 PRL Calder Brothers Corporation Model Precision Spray Serial 944 N...

Page 55: ...Auto CleanOut RPM to turn CCW Rev S 17 eeCleanSuckBarT1 30000 Auto Cleanout time ms to Rev Suck the Bar before opening 1 Auto Clean 19 eeCleanShutBarT3 4000 Auto CleanOut time ms to Shut Bars 20 eeLTb...

Page 56: ...OTES N Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page56 V2 2...

Page 57: ...shoes Wear a face shield when you disassemble spring loaded components or work with battery acid Wear a helmet or goggles with special lenses when you weld or cut with a torch When working beneath a...

Page 58: ...changeable with original parts and of equal quality Use care NOT to damage machined and polished surfaces Clean or replace all damaged or painted over plates and decals that can NOT be read After serv...

Page 59: ...ry is charged in a well ventilated area NEVER lay a metal object on top of a Battery A short circuit can result Battery acid is harmful to skin and fabrics If acid spills follow these first aid tips 1...

Page 60: ...cement 500 Hours or Every Season The hydraulic fluid should be replaced every 500 hours every season or sooner if fluid becomes contaminated Stop the Engine and lower all attachments Drain the Reservo...

Page 61: ...oblems o Start by removing the 2 screws shown in Fig 1 Fig 1 Fig 2 Fig 3 o Next using fine emry paper remove any dirt smoke or corrosion from contact springs see Fig 2 o With same emry paper remove an...

Page 62: ...s the burners the smoke from the stack will be c invisable an ompletely d the burners will become tle s provided the smoke ree o Start by removing the 2 screws shown Fig 5 very difficult to light o If...

Page 63: ...Section H Service efer to Section H Service efer to Section H Service efer to Section H Service efer to Section E Fuels Lubrication or efer to Section H Service efer to Section A Safety for Decal Che...

Page 64: ...id Level and Connections 2 Check Fan Belt Tension Wear 3 Check Tire pressure 4 Check Wheel Nuts Refer to Section H Service Refer to Section H Service Refer to Section H Service Refer to Section H Serv...

Page 65: ...r Element 3 Replace Fuel Filters 4 Check Fluid in Power Wheel Hubs 5 Check Cylinder Attach Bolts Pin Setscrews Refer to Section H Service Refer to Section H Service Refer to Section H Service Refer to...

Page 66: ...ervice Refer to Section H Service DATE SERVICE IS COMPLETED MAINTENANCE LOG SERVICE AS REQUIRED COMPONENT SERVICE REQUIRED PROCEDURE SECTION TOPIC REFERENCE 1 Change Hydraulic Fluid Clean Wash or Stea...

Page 67: ...NOTES Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page67 V2 2...

Page 68: ...Radiator and Engine block or that the amount of anti freeze in it is adequate to keep the coolant from freezing Refer to the separate Engine manual provided for anti freeze recommendations and quantit...

Page 69: ...orm 1 als 3 4 em g the machine from storage and BEFORE operating it the following Change Engine oil and Filter to remove condensation or other residu 2 Wipe off grease from Cylinder rods Lubricate ALL...

Page 70: ...NOTES Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page70 V2 2...

Page 71: ...EL Precision Spray 2000 3500 Covers Serial Number Range 600 K P2C S 02600 Through __________________ SOLD SERVICED BY Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Cur...

Page 72: ...4 124448 Gasket 3 123327 Gasket Asphalt pump square 123 123745 Norgren 3 station air valve assembly 017 0203 Norgren 3 station individual valve section 017 0203V Norgren 3 state cable 017 0203 9C Nor...

Page 73: ...b light red rear 123012 6 Fender 124275 7 Fender support 122 308234 8 Fender mount 122 308230 9 Mud flaps 123140 10 Wash down tank 122 308120 Washdown tank cap 050 0522 11 Decal Right hand 024 0135 Le...

Page 74: ...auge Front standard 123379 G Contents gauge Front metric 123379 L 3 Contents nut gland 123 123329 4 Contents needle 122 123377 5 Mercury switch 020 0036 6 Mercury switch clip mount 020 0076 1 2 3 4 5...

Page 75: ...mount R 123 308410 Tool box mount L 123 308411 4 Clearance light red 123013 5 Clearance light amber 123014 6 Fender 124275 7 Fender support 122 308234 8 Fender mount 122 308230 9 Mud flaps fender moun...

Page 76: ...4111 1 7 Harness to rear control box not shown 010 0572 8 Cable eurofast bulkhead 122425 9 Eurofast connection Tee 122427 10 Resistor Eurofast connector 122428 Toggles 020 0405 020 0395 Traffic Side B...

Page 77: ...2 125430 Strainer box lid 122 125407 9 Asphalt pump 123477 p 10 Asphalt pump motor 124446 B Sensor pulse wire 124446 1 Motor coupler 125422 11 Spray bar lift cylinder 012 0008 Cylinder pin kit 012 002...

Page 78: ...top button 123714 E stop coupling 123714 1 E stop contact 123714 2 11 Relay E0141 12 Cable minifast bulkhead 122429 13 Cable eurofast eurofast 3M 122433 14 Cable eurofast eurofast 5M 122432 15 Resisto...

Page 79: ...kers Part Number E0128 1 E0128 2 E0128 3 Circuit breaker 15 amp 5 amp 25 amp 1 7 Bank Vale assembly 017 0204 Individual Valve Sections 017 0204V 2 Air valve harness 017 0204 15C 3 Hydraulic manifold 0...

Page 80: ...123106 8 Decal Calder Brothers Corp not shown 024 0156 9 Gear rack not shown 123 123542 Gear 015 123487 10 Air valve box 122 308298 Air valve box lid 123 308304 11 3 Bank Valve Assembly 017 0203 Indi...

Page 81: ...3484 0 1 50 95 4 10 30 123484 1 5 60 95 6 15 40 123484 15 2 80 95 8 5 25 55 123484 2 based on pressure of 35psi 1 1 8 npt plug 019 0012 2 Str x npt 014 0439 3 90 x 1 8 npt 014 0606 4 T x x 014 0607 5...

Page 82: ...1 ADC motor kit 130320 1 Igniter 123459 16 Coil 12v 130320 11 2 Dial Thermometer 123480 3 Thermostat Capillary Tube See Rear Control Box 4 Pencil Thermometer 123455 1 2 3 4 Calder Brothers Corporatio...

Page 83: ...head 123464 2 Filter element 123464 1 3 3 8 ball valve 3x 122462 4 Air water separator 124402 5 Valve grease fitting 2x 030 0534 6 Inline Burner Fuel Check Valve 1 per burner 123464 1 2 4 5 6 3 3 Cald...

Page 84: ...20750 3 Hydraulic motor 123462 4 PTO Unit 124115 5 Drive shaft 124121 6 Yoke end 124113 7 Lock cap screw 123122 8 Braided PTO Hose not shown 124112 1 2 3 4 5 6 Calder Brothers Corporation Model Precis...

Page 85: ...NOTES Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page85 V2 2...

Page 86: ...Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page86 V2 2...

Page 87: ...der Brothers Corporation 250 E Warehouse Ct Taylors SC 29687 4amauldin com 864 244 4800 Fax 864 244 5007 Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page87 V...

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