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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

1.2.3. 

Minimum 

clearances 

for 

installation 

and 

flammability 

of 

construction materials

The  applicable  minimum  clearances  in 

your  country  may  differ  from  the  ones 

specified  below.  Please,  consult  your 

installer.

The  minimum  distance  from  the  burner, 

heating  boiler  or  exhaust  gas  pipe  to 

objects or walls must be at least 200 mm.

Table 1. Flammability of construction 

materials

Class А

 – non-

flammable

Stone,  bricks,  ceramic  tiles, 

baked clay, solutions, plaster 

free of organic additives.

Class B

 – 

hardly 

flammable

Gypsum  board  panels, 

basalt  fiber  needled  felt, 

fiberglass  board,  AKUMIN, 

Izomin, Rajolit, Lignos, Velox, 

Heraklit.

Class 

С

1/

С

2 - 

Medium 

flammable

Wood  beech,  oak.  Wood 

softwood, layered wood

Class C3

 – easy 

flammable

Asphalt, cardboard, cellulose, 

tar, 

fiberboard, 

cork, 

polyurethane, polyethylene.

Diagram 1. Recommended clearances 

between boiler and walls.

For  general  safety  considerations,  we 

recommend that the boiler be placed on 

a foundation made of class A material, see 

table 1.

2. PRODUCT DESCRIPTION

The  CombiBurn  high-efficiency  dual 

chamber  boiler  is  designated  for  central 

heating  of  premises  through  burning  of 

wood pellets. 

Alternative fuels:

wood  chips,  dry  stones  of

 

cherries, plums, apricots, crushed 

stones of peach and olive stones. 

Use different types of alternative 

fuels separately!

The  combustion  of  these  fuels  is 

performed  in  the  lower  combustion 

chamber by means of an integrated into it 

high-performance  burner.  As  alternative 

(backup  fuel)  for  it  can  be  used  wood 

logs, wood briquettes and coal, which are 

loaded to the upper boiler chamber.

Summary of Contents for CombiBurn DC-A v2 series

Page 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL DUAL CHAMBER BOILER CombiBurn DC A v2 series EN Version p0 1 2 Model Serial No...

Page 2: ...7 2 5 Boiler safety devices 8 3 FUELS 8 4 TRANSPORTATION OF THE BOILER 11 5 DELIVERY PACKAGE 11 6 INSTALLATION OF THE HEATING BOILER 12 7 SETUP OF THE HEATING BOILER 12 7 1 Connecting the boiler to a...

Page 3: ...Instructions to boiler installer During installation and operation the country specific requirements and regulations must be observed Local construction regulations on installation air supply and exha...

Page 4: ...e flammable liquids for ignition or increase of burner output Collect ash in lid covered fireproof containers Clean the burner surface using non flammable agents only Do not place flammable objects on...

Page 5: ...od beech oak Wood softwood layered wood Class C3 easy flammable Asphalt cardboard cellulose tar fiberboard cork polyurethane polyethylene Diagram 1 Recommended clearances between boiler and walls For...

Page 6: ...urner 3 Self cleaning function adjustable 1 4 times over 24 hours at equal intervals programmable start time 4 Built in discharge mechanism drives the ash and soot into a removable container 5 Control...

Page 7: ...hanism 9 Support with adjustable leg 2 4 Design of auger mechanism and fuel hopper pellets It consists of a spiral conveyor mounted to the axle driven by motor reducer which is attached to the body of...

Page 8: ...circuit current overload etc the overload is borne by the electrical fuse fitted on the main control panel of the burner 10 Power interruption In case of power interruption all parameter settings are...

Page 9: ...asing pellets ask for conformity declaration and certificateissuedbyanaccredited laboratory and make sure the fuel meets the requirements indicated in the manual If you purchase large amount of pellet...

Page 10: ...g 2 1 0 1 0 1 0 Cadmium content mg kg 2 0 5 0 5 0 5 Mercury content mg kg 2 0 1 0 1 0 1 Lead content mg kg 2 10 10 10 Nickel content mg kg 2 10 10 10 Zinc content mg kg 2 100 100 100 1 not more than 1...

Page 11: ...uthorized service center for repairs and maintenance The boiler is securely fastened with fasteners to a wooden pallet Important When installing the boiler the wooden pallet onto which the boiler is p...

Page 12: ...ase of the heating boiler according to diagram 1 The boiler must be placed in a position which allows for the easiest possible cleaning and servicing Installation must be carried out according to inst...

Page 13: ...pacity of the boiler see diagram 6 Data in the tables are for indicative purposes Draught depends on the diameter height unevensections along the chimney surface and differences in temperature of comb...

Page 14: ...ter from the water mains which passes through the heat exchanger and absorbs the heat in the boiler The water is then discharged into the sewage system This arrangement ensures safe evacuation of the...

Page 15: ...ATION and OPERATION MANUAL 1 Water supply network pressure 6 10 bar 2 Drainage sewerage 3 Boiler DC A v2 4 Safety heat exchanger inlet 5 BVTS valve sensor 6 Safety heat exchanger outlet Diagram 7 Conn...

Page 16: ...1 pc 2 0 5 yellow green cable shoe 5 1 pc 2 0 5 yellow green cable shoe 5 1 pc H05VV F 3G0 75 H05VV F 3G0 75 H05VV F 3G0 75 H05VV F 2G0 75 H05VV F 2G0 75 H05VV F 2G0 75 H05VV F 2G0 75 NTC sensor L 0...

Page 17: ...20V 001 002 004 005 006 007 008 009 010 011 012 013 014 015 018 019 I01 I02 I03 I04 I05 I06 I07 I08 I09 I10 I11 I12 I13 I14 I15 I16 I18 016 017 PE 003 021 020 N L _ _ heater signal _ Y U N L _ Y U N L...

Page 18: ...for connection of the components of th 4 5 6 7 10 11 8 L 8 9 1 2 10 11 7 6 3 4 5 12 13 12 13 heater signal 2 0 75m 0 4m 2 pc cable shoe 6 3mm insulated STB yellow gr 3 1 5mm Inputs Designation Group 1...

Page 19: ...or sleeve red black blue brown Rotary actuators FAN CY 100 blue blue brown brown H05VV F 2G 0 75 FM 2pc cable shoe 6 3mm insulated ACTUATOR GRUNER 304 230 05 5N H05VV F 2G 0 75 blue brown blue brown E...

Page 20: ...item 11 4 at the drainage outlet 2 Due to freezing 2 If the heating installation including the piping network has not been built frost proof we recommend that you fill the heating installation with a...

Page 21: ...ture Adjust using gas analyzer Smoke in the pellet hopper Poor chimney draught or high internal resistance of the boiler combustion chamber Immediately consult your installer about the problem Blockag...

Page 22: ...L PASSPORT INSTALLATION and OPERATION MANUAL TE 7 5 Connection diagrams Such connections must be performed by a technician service shop authorized for such operations RT room thermostat Diagram 10 Con...

Page 23: ...23 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL T top T bottom Diagram 11 Connection of Dual chamber boiler CombiBurn DC A v2 to P type buffer tank and three way valve...

Page 24: ...NSTALLATION and OPERATION MANUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE Diagram 12 Connection of Dual chamber boiler CombiBurn DC A v2 to combi tank KSC2 flat plate solar collector...

Page 25: ...ICAL PASSPORT INSTALLATION and OPERATION MANUAL T top T bottom Diagram 13 Connection of Dual chamber boiler CombiBurn DC A v2 to to solar tank SON buffer thank P flat plate solar collector PK and thre...

Page 26: ...he fuel characteristics The fed in quantity of pellets is being ignited using hot air BURNING The burning process takes place in the combustion chamber and after it has been fed into the combustion ch...

Page 27: ...lure to observe the installation and operating requirements described in the manual and the service booklet voids the warranty 10 CONTROLLER UNIT 10 1 Controller view Explanation of buttons and indica...

Page 28: ...tem checkup Boiler increased temperature Those two symbols appearance on the screen where the boiler temperature is displayed means that boiler temperature has increased up to 99 C In such a case plea...

Page 29: ...mperature of the domestic hot water has reached the maximum preset temperature In Parallel Pumps mode the room thermostat controls the heating installation pump regardless of the temperature of domest...

Page 30: ...using the Enter button you can change the parameters You can adjust the maximum domestic hot water temperature inside the storage tank as well as the switch on hysteresis for the circulation pump aft...

Page 31: ...Auto If we want this to happen mark the check box through the navigation buttons Once you choose this feature and the exhaust temperature of the boiler drops below the set pint temperature in menu Set...

Page 32: ...olume Liters 113 Wood combustion chamber volume Liters 96 Pellets combustion chamber volume Liters 72 Required chimney draught Pa mbar 20 0 20 Recommended fuel Automatic loading Wood pellets EN 14961...

Page 33: ...urner kg 610 12 2 Elements of Dual Chamber boiler CombiBurn DC A v2 1 Dual chamber boiler 2 Fuel Hopper 3 Auger 4 Pellet chips burner 5 Control unit 6 Safety heat evacuator 7 Thermal wool insulation 8...

Page 34: ...llected separately from other recyclable waste containing materials with adverse effect on health and environment According to Directive 2002 96 EC regarding electrical and electronic equipment waste...

Page 35: ...AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL...

Page 36: ...unsystem bg 12 Madara Blvd 9700 Shumen Bulgaria t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 13 Chelopeshko Shose Str 1839 Sofia Bulgaria t 359 2 903 97 80 f 359 54 874 556 e mail sale...

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