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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

CAUTION! Do not use both 

chambers for burning fuel at the 

same time.

The  specially  designed  water  jacket 

completely  covers  the  combustion 

chamber  in  order  to  increase  the 

effectiveness and efficiency of up to 89%. 

Designed  in  conformity  with  EN  303-5, 

class 5.

Set  includes  Dual-chamber  boiler  DC-A 

v2,  pellet/chips  burner,  fuel  hopper, 

removable  ash-and-soot  container  and 

cleaning tools

2.1.  Design  structure  of  Dual-chamber 

boiler CombiBurn DC-A v2

Boiler  body  is  with  two  combustion 

chambers.  The  wood  pellet/chips  and 

fruit stones burner is installed in the lower 

chamber. A metal grate divides the upper 

from  the  lower  combustion  chamber. 

On this grate the backup fuel (firewood, 

wood  briquettes  or  coal)  is  loaded.  The 

boiler body is made of boiler grade steel 

of  thickness  6  mm  for  the    combustion 

chamber and 3 mm for the water jacket. 

• Ecological. 

Wood  pellets,  wood  chips 

and  fruit  stones  and  firewood  used  in 

the combustion process are renewable 

energy  sources  with  minimum 

emissions.

• 

Automated

.  The  main  control  unit, 

integrated  in  the  burner,  manages 

the  entire  heating  process.  Controller 

functions:

1) Fully  automated  ignition  and  pellet 

feed;

2) Fan  ensuring  stable  operation  of 

burner;

3) Self-cleaning  function  (adjustable  1-4 

times over 24 hours at equal intervals), 

programmable start time; 

4) Built-in  discharge  mechanism  drives 

the  ash  and  soot  into  a  removable 

container;

5) Controls the operation of the circulation 

pump of the

 

central heating;

6) Controls the operation of the pump of 

the domestic

 

hot water;

7) Option for control by room thermostat;
8) Optional for manual mode when using 

the upper chamber and burned wood 

and / or coal.

9)  Temperature  control  of  the  burner  in 

buffer tank;

10) Exhaust sensor;

• 

Efficient

.  On  their  way  to  the  chimney 

flue gases make a three-pass run around 

three  water-filled  barriers  inside  the 

combustion  chamber.  Thus  flue  gas  is 

cooled down until exit from boiler, having 

all  its  heat  energy  transferred  to  the 

water inside the jacket. The water jacket 

embraces  the  combustion  chamber 

in  full  to  utilize  the  emitted  heat  most 

efficiently.  To  prevent  heat  losses  into 

the ambience, the boiler is insulated on 

the  outside  by  high-temperature  rock 

wool. Efficiency – rate 89%.

2

.2. Automatic ash removal system. Ash 

deposit container

The  specially  designed  ash-and-soot 

disposal system allows the ash and soot to 

subside at the lowest point of the boiler 

body 

(1)

 and be disposed inside the ash 

and  soot  container 

(2)

  using  a  transport 

screw 

(3)

.  Ash-and-soot  container  is 

removable.  It  is  equipped  with  a  handle 

(4)

 and wheels 

(5)

 for convenient disposal. 

Once you have emptied the container of 

ashes,  please  make  sure  you  close  the 

container cover tightly 

(6)

, buckle-lock it 

Summary of Contents for CombiBurn DC-A v2 series

Page 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL DUAL CHAMBER BOILER CombiBurn DC A v2 series EN Version p0 1 2 Model Serial No...

Page 2: ...7 2 5 Boiler safety devices 8 3 FUELS 8 4 TRANSPORTATION OF THE BOILER 11 5 DELIVERY PACKAGE 11 6 INSTALLATION OF THE HEATING BOILER 12 7 SETUP OF THE HEATING BOILER 12 7 1 Connecting the boiler to a...

Page 3: ...Instructions to boiler installer During installation and operation the country specific requirements and regulations must be observed Local construction regulations on installation air supply and exha...

Page 4: ...e flammable liquids for ignition or increase of burner output Collect ash in lid covered fireproof containers Clean the burner surface using non flammable agents only Do not place flammable objects on...

Page 5: ...od beech oak Wood softwood layered wood Class C3 easy flammable Asphalt cardboard cellulose tar fiberboard cork polyurethane polyethylene Diagram 1 Recommended clearances between boiler and walls For...

Page 6: ...urner 3 Self cleaning function adjustable 1 4 times over 24 hours at equal intervals programmable start time 4 Built in discharge mechanism drives the ash and soot into a removable container 5 Control...

Page 7: ...hanism 9 Support with adjustable leg 2 4 Design of auger mechanism and fuel hopper pellets It consists of a spiral conveyor mounted to the axle driven by motor reducer which is attached to the body of...

Page 8: ...circuit current overload etc the overload is borne by the electrical fuse fitted on the main control panel of the burner 10 Power interruption In case of power interruption all parameter settings are...

Page 9: ...asing pellets ask for conformity declaration and certificateissuedbyanaccredited laboratory and make sure the fuel meets the requirements indicated in the manual If you purchase large amount of pellet...

Page 10: ...g 2 1 0 1 0 1 0 Cadmium content mg kg 2 0 5 0 5 0 5 Mercury content mg kg 2 0 1 0 1 0 1 Lead content mg kg 2 10 10 10 Nickel content mg kg 2 10 10 10 Zinc content mg kg 2 100 100 100 1 not more than 1...

Page 11: ...uthorized service center for repairs and maintenance The boiler is securely fastened with fasteners to a wooden pallet Important When installing the boiler the wooden pallet onto which the boiler is p...

Page 12: ...ase of the heating boiler according to diagram 1 The boiler must be placed in a position which allows for the easiest possible cleaning and servicing Installation must be carried out according to inst...

Page 13: ...pacity of the boiler see diagram 6 Data in the tables are for indicative purposes Draught depends on the diameter height unevensections along the chimney surface and differences in temperature of comb...

Page 14: ...ter from the water mains which passes through the heat exchanger and absorbs the heat in the boiler The water is then discharged into the sewage system This arrangement ensures safe evacuation of the...

Page 15: ...ATION and OPERATION MANUAL 1 Water supply network pressure 6 10 bar 2 Drainage sewerage 3 Boiler DC A v2 4 Safety heat exchanger inlet 5 BVTS valve sensor 6 Safety heat exchanger outlet Diagram 7 Conn...

Page 16: ...1 pc 2 0 5 yellow green cable shoe 5 1 pc 2 0 5 yellow green cable shoe 5 1 pc H05VV F 3G0 75 H05VV F 3G0 75 H05VV F 3G0 75 H05VV F 2G0 75 H05VV F 2G0 75 H05VV F 2G0 75 H05VV F 2G0 75 NTC sensor L 0...

Page 17: ...20V 001 002 004 005 006 007 008 009 010 011 012 013 014 015 018 019 I01 I02 I03 I04 I05 I06 I07 I08 I09 I10 I11 I12 I13 I14 I15 I16 I18 016 017 PE 003 021 020 N L _ _ heater signal _ Y U N L _ Y U N L...

Page 18: ...for connection of the components of th 4 5 6 7 10 11 8 L 8 9 1 2 10 11 7 6 3 4 5 12 13 12 13 heater signal 2 0 75m 0 4m 2 pc cable shoe 6 3mm insulated STB yellow gr 3 1 5mm Inputs Designation Group 1...

Page 19: ...or sleeve red black blue brown Rotary actuators FAN CY 100 blue blue brown brown H05VV F 2G 0 75 FM 2pc cable shoe 6 3mm insulated ACTUATOR GRUNER 304 230 05 5N H05VV F 2G 0 75 blue brown blue brown E...

Page 20: ...item 11 4 at the drainage outlet 2 Due to freezing 2 If the heating installation including the piping network has not been built frost proof we recommend that you fill the heating installation with a...

Page 21: ...ture Adjust using gas analyzer Smoke in the pellet hopper Poor chimney draught or high internal resistance of the boiler combustion chamber Immediately consult your installer about the problem Blockag...

Page 22: ...L PASSPORT INSTALLATION and OPERATION MANUAL TE 7 5 Connection diagrams Such connections must be performed by a technician service shop authorized for such operations RT room thermostat Diagram 10 Con...

Page 23: ...23 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL T top T bottom Diagram 11 Connection of Dual chamber boiler CombiBurn DC A v2 to P type buffer tank and three way valve...

Page 24: ...NSTALLATION and OPERATION MANUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE Diagram 12 Connection of Dual chamber boiler CombiBurn DC A v2 to combi tank KSC2 flat plate solar collector...

Page 25: ...ICAL PASSPORT INSTALLATION and OPERATION MANUAL T top T bottom Diagram 13 Connection of Dual chamber boiler CombiBurn DC A v2 to to solar tank SON buffer thank P flat plate solar collector PK and thre...

Page 26: ...he fuel characteristics The fed in quantity of pellets is being ignited using hot air BURNING The burning process takes place in the combustion chamber and after it has been fed into the combustion ch...

Page 27: ...lure to observe the installation and operating requirements described in the manual and the service booklet voids the warranty 10 CONTROLLER UNIT 10 1 Controller view Explanation of buttons and indica...

Page 28: ...tem checkup Boiler increased temperature Those two symbols appearance on the screen where the boiler temperature is displayed means that boiler temperature has increased up to 99 C In such a case plea...

Page 29: ...mperature of the domestic hot water has reached the maximum preset temperature In Parallel Pumps mode the room thermostat controls the heating installation pump regardless of the temperature of domest...

Page 30: ...using the Enter button you can change the parameters You can adjust the maximum domestic hot water temperature inside the storage tank as well as the switch on hysteresis for the circulation pump aft...

Page 31: ...Auto If we want this to happen mark the check box through the navigation buttons Once you choose this feature and the exhaust temperature of the boiler drops below the set pint temperature in menu Set...

Page 32: ...olume Liters 113 Wood combustion chamber volume Liters 96 Pellets combustion chamber volume Liters 72 Required chimney draught Pa mbar 20 0 20 Recommended fuel Automatic loading Wood pellets EN 14961...

Page 33: ...urner kg 610 12 2 Elements of Dual Chamber boiler CombiBurn DC A v2 1 Dual chamber boiler 2 Fuel Hopper 3 Auger 4 Pellet chips burner 5 Control unit 6 Safety heat evacuator 7 Thermal wool insulation 8...

Page 34: ...llected separately from other recyclable waste containing materials with adverse effect on health and environment According to Directive 2002 96 EC regarding electrical and electronic equipment waste...

Page 35: ...AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL...

Page 36: ...unsystem bg 12 Madara Blvd 9700 Shumen Bulgaria t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 13 Chelopeshko Shose Str 1839 Sofia Bulgaria t 359 2 903 97 80 f 359 54 874 556 e mail sale...

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