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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

1.2.2. 

Instructions to installation user

DANGER  of  intoxication  or 

explosion

Toxic  gases  may  be  discharged 

when  burning  waste,  plastics, 

liquids.

- Use only the fuels indicated in this 

manual.

- In  case  of  danger  of  explosion, 

ignition  or  discharge  of  exhaust 

gases in the room, stop the pellet 

burner from operation

.

CAUTION!  Danger  of  injury 

/  damage  of  system  due  to 

incompetent operation.

- The boiler must be serviced only 

by  persons  familiar  with  the 

operation manual.

- As user, you are only allowed to 

start  the  boiler  up,  adjust  the 

temperature  of  the  boiler,  shut 

the boiler down and clean it.

- Unattended children must not be 

allowed  access  to  premises  with 

running boiler inside.

It is mandatory to assure a backup 

power generator of corresponding 

rated power! (see  12.1)

Safety rules for user operation:

- Operate  the  pellet  burner  on 

recommended fuel only, and to that end 

you  must  regularly  inspect  the  boiler 

room.

- Do  not  use  both  cameras  for  burning 

fuel  at  the  same  time.  Before  starting 

the boiler, make sure there is no residual 

fuel in one of the two cameras and / or 

burner.

- Do not use flammable liquids for ignition 

or increase of burner output.

- Collect  ash  in  lid-covered  fireproof 

containers.

- Clean  the  burner  surface  using  non-

flammable agents only.

- Do  not  place  flammable  objects  onto 

the  burner  housing  and  heating  boiler 

cabinet  or  in  their  proximity.  (see 

diagram 1 for the minimum clearances)

- Do not store flammable materials in the 

boiler room.

-

  

Boilers, chimneys and other connections 

of mounted burner must meet standards 

for  fire  and  emergency  safety  of  the 

country.

- It  is  mandatory  to  strictly  observe 

instructions  for  connecting  the  burner 

to  power  network  as  well  as  to  all 

peripherals.

- Structural  changes  to  Dual-chamber 

boiler  by  user  can  cause  damage  to 

equipment or injury.

- Do  not  allow  contact  transmission  of 

electrical wire or touch any part of the 

boiler,  where  the  surface  temperature 

can exceed 70°C.

- This manual should be kept throughout 

the lifetime of the boiler.

CAUTION! Hot surface!

Risk  of  burns  if  you  touch  the 

running system. Burner housing, 

body and flange are hot surfaces 

during burner operation.

-

 

It  is  strictly  prohibited  to  open 

boiler  inspection  doors  with  the 

burner running.

-

 

Close and buckle-lock the hopper 

hatch cover after filling the boiler 

with fuel. The hopper hatch cover 

is not allowed to remain open for 

longer periods of time.

-

 

Also,  exercise  caution  when 

touching the observation port for 

monitoring  the  burning  process. 

It may be hot.

Summary of Contents for CombiBurn DC-A v2 series

Page 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL DUAL CHAMBER BOILER CombiBurn DC A v2 series EN Version p0 1 2 Model Serial No...

Page 2: ...7 2 5 Boiler safety devices 8 3 FUELS 8 4 TRANSPORTATION OF THE BOILER 11 5 DELIVERY PACKAGE 11 6 INSTALLATION OF THE HEATING BOILER 12 7 SETUP OF THE HEATING BOILER 12 7 1 Connecting the boiler to a...

Page 3: ...Instructions to boiler installer During installation and operation the country specific requirements and regulations must be observed Local construction regulations on installation air supply and exha...

Page 4: ...e flammable liquids for ignition or increase of burner output Collect ash in lid covered fireproof containers Clean the burner surface using non flammable agents only Do not place flammable objects on...

Page 5: ...od beech oak Wood softwood layered wood Class C3 easy flammable Asphalt cardboard cellulose tar fiberboard cork polyurethane polyethylene Diagram 1 Recommended clearances between boiler and walls For...

Page 6: ...urner 3 Self cleaning function adjustable 1 4 times over 24 hours at equal intervals programmable start time 4 Built in discharge mechanism drives the ash and soot into a removable container 5 Control...

Page 7: ...hanism 9 Support with adjustable leg 2 4 Design of auger mechanism and fuel hopper pellets It consists of a spiral conveyor mounted to the axle driven by motor reducer which is attached to the body of...

Page 8: ...circuit current overload etc the overload is borne by the electrical fuse fitted on the main control panel of the burner 10 Power interruption In case of power interruption all parameter settings are...

Page 9: ...asing pellets ask for conformity declaration and certificateissuedbyanaccredited laboratory and make sure the fuel meets the requirements indicated in the manual If you purchase large amount of pellet...

Page 10: ...g 2 1 0 1 0 1 0 Cadmium content mg kg 2 0 5 0 5 0 5 Mercury content mg kg 2 0 1 0 1 0 1 Lead content mg kg 2 10 10 10 Nickel content mg kg 2 10 10 10 Zinc content mg kg 2 100 100 100 1 not more than 1...

Page 11: ...uthorized service center for repairs and maintenance The boiler is securely fastened with fasteners to a wooden pallet Important When installing the boiler the wooden pallet onto which the boiler is p...

Page 12: ...ase of the heating boiler according to diagram 1 The boiler must be placed in a position which allows for the easiest possible cleaning and servicing Installation must be carried out according to inst...

Page 13: ...pacity of the boiler see diagram 6 Data in the tables are for indicative purposes Draught depends on the diameter height unevensections along the chimney surface and differences in temperature of comb...

Page 14: ...ter from the water mains which passes through the heat exchanger and absorbs the heat in the boiler The water is then discharged into the sewage system This arrangement ensures safe evacuation of the...

Page 15: ...ATION and OPERATION MANUAL 1 Water supply network pressure 6 10 bar 2 Drainage sewerage 3 Boiler DC A v2 4 Safety heat exchanger inlet 5 BVTS valve sensor 6 Safety heat exchanger outlet Diagram 7 Conn...

Page 16: ...1 pc 2 0 5 yellow green cable shoe 5 1 pc 2 0 5 yellow green cable shoe 5 1 pc H05VV F 3G0 75 H05VV F 3G0 75 H05VV F 3G0 75 H05VV F 2G0 75 H05VV F 2G0 75 H05VV F 2G0 75 H05VV F 2G0 75 NTC sensor L 0...

Page 17: ...20V 001 002 004 005 006 007 008 009 010 011 012 013 014 015 018 019 I01 I02 I03 I04 I05 I06 I07 I08 I09 I10 I11 I12 I13 I14 I15 I16 I18 016 017 PE 003 021 020 N L _ _ heater signal _ Y U N L _ Y U N L...

Page 18: ...for connection of the components of th 4 5 6 7 10 11 8 L 8 9 1 2 10 11 7 6 3 4 5 12 13 12 13 heater signal 2 0 75m 0 4m 2 pc cable shoe 6 3mm insulated STB yellow gr 3 1 5mm Inputs Designation Group 1...

Page 19: ...or sleeve red black blue brown Rotary actuators FAN CY 100 blue blue brown brown H05VV F 2G 0 75 FM 2pc cable shoe 6 3mm insulated ACTUATOR GRUNER 304 230 05 5N H05VV F 2G 0 75 blue brown blue brown E...

Page 20: ...item 11 4 at the drainage outlet 2 Due to freezing 2 If the heating installation including the piping network has not been built frost proof we recommend that you fill the heating installation with a...

Page 21: ...ture Adjust using gas analyzer Smoke in the pellet hopper Poor chimney draught or high internal resistance of the boiler combustion chamber Immediately consult your installer about the problem Blockag...

Page 22: ...L PASSPORT INSTALLATION and OPERATION MANUAL TE 7 5 Connection diagrams Such connections must be performed by a technician service shop authorized for such operations RT room thermostat Diagram 10 Con...

Page 23: ...23 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL T top T bottom Diagram 11 Connection of Dual chamber boiler CombiBurn DC A v2 to P type buffer tank and three way valve...

Page 24: ...NSTALLATION and OPERATION MANUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE Diagram 12 Connection of Dual chamber boiler CombiBurn DC A v2 to combi tank KSC2 flat plate solar collector...

Page 25: ...ICAL PASSPORT INSTALLATION and OPERATION MANUAL T top T bottom Diagram 13 Connection of Dual chamber boiler CombiBurn DC A v2 to to solar tank SON buffer thank P flat plate solar collector PK and thre...

Page 26: ...he fuel characteristics The fed in quantity of pellets is being ignited using hot air BURNING The burning process takes place in the combustion chamber and after it has been fed into the combustion ch...

Page 27: ...lure to observe the installation and operating requirements described in the manual and the service booklet voids the warranty 10 CONTROLLER UNIT 10 1 Controller view Explanation of buttons and indica...

Page 28: ...tem checkup Boiler increased temperature Those two symbols appearance on the screen where the boiler temperature is displayed means that boiler temperature has increased up to 99 C In such a case plea...

Page 29: ...mperature of the domestic hot water has reached the maximum preset temperature In Parallel Pumps mode the room thermostat controls the heating installation pump regardless of the temperature of domest...

Page 30: ...using the Enter button you can change the parameters You can adjust the maximum domestic hot water temperature inside the storage tank as well as the switch on hysteresis for the circulation pump aft...

Page 31: ...Auto If we want this to happen mark the check box through the navigation buttons Once you choose this feature and the exhaust temperature of the boiler drops below the set pint temperature in menu Set...

Page 32: ...olume Liters 113 Wood combustion chamber volume Liters 96 Pellets combustion chamber volume Liters 72 Required chimney draught Pa mbar 20 0 20 Recommended fuel Automatic loading Wood pellets EN 14961...

Page 33: ...urner kg 610 12 2 Elements of Dual Chamber boiler CombiBurn DC A v2 1 Dual chamber boiler 2 Fuel Hopper 3 Auger 4 Pellet chips burner 5 Control unit 6 Safety heat evacuator 7 Thermal wool insulation 8...

Page 34: ...llected separately from other recyclable waste containing materials with adverse effect on health and environment According to Directive 2002 96 EC regarding electrical and electronic equipment waste...

Page 35: ...AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL...

Page 36: ...unsystem bg 12 Madara Blvd 9700 Shumen Bulgaria t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 13 Chelopeshko Shose Str 1839 Sofia Bulgaria t 359 2 903 97 80 f 359 54 874 556 e mail sale...

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