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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

1. EXPLANATION OF SYMBOLS AND 

SAFETY INSTRUCTIONS

1.1. Explanation of symbols

CAUTION!

 - Important 

recommendation 

or 

warning 

concerning  safety  conditions  during 

installation  and  operation  of  the  pellet 

burner

DANGER!

  -  fault  or  improper  use 

may  cause  injury  or  be  hazardous 

to life of humans or animals.

FIRE HAZARD!

  -  fault  or  improper 

installation  and  operation  may 

cause fire.

INFORMATION

 – Important 

information on the proper operation 

of the product.

1.2.  Requirements to Dual-chamber 

boiler installation room

This 

manual 

contains 

important 

information  for  the  safe  and  correct 

installation,  start-up  and  trouble-free 

operation and maintenance of the boiler.

The  Dual-chamber  boiler  can  be  used 

for  heating  rooms  only  in  the  manner 

described in this manual.

The  application  and  any  other  was  the 

area of   operation is not recommended by 

the manufacturer and is not responsible 

for the occurrence of defects or failures.

Note the boiler type data on the factory 

rating  label  and  the  technical  data 

provided in chapter 12 in order to ensure 

proper operation of the product.

1.2.1.  Instructions to boiler installer

During  installation  and  operation,  the 

country-specific 

requirements 

and 

regulations must be observed:

• Local  construction  regulations  on 

installation,  air  supply  and  exhaust 

gas  extraction  as  well  as  chimney 

connection.

• Regulations and norms concerning the 

fitting  of  the  heating  installation  with 

safety devices.

• 

Required installation of a smoke 

detector in the boiler room.

Use only original 

BURNiT

 

parts

WARNING! Installation and 

setup 

of

 pellet burner should be 

done by an authorized specialist 

/  service  shop  and  must  follow 

the safety instructions and rules 

of operation.

DANGER of intoxication, 

suffocation.

Inadequate  inflow  of  fresh  air 

to the boiler room may result in 

dangerous leak of exhaust gases 

during boiler operation.

- Make  sure  the  air  inlets  and 

exhaust  gas  outlets  are  not 

clogged or closed.

- If  faults  are  not  remedied 

immediately, the boiler must not 

be operated.

- The  user  must  be  provided  with 

written  instructions  on  the  fault 

and the hazard it entails.

DANGER  of  fire

 

when  burning 

flammable materials or liquids.

- Flammable 

materials/liquids 

must not be left in close proximity 

of the burner and heating boiler. 

- Instruct  system  user  of  the 

allowed  minimum  clearances 

from surrounding objects.

It is mandatory to assure a backup 

power generator of corresponding 

rated power! (see  12.1)

Summary of Contents for CombiBurn DC-A v2 series

Page 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL DUAL CHAMBER BOILER CombiBurn DC A v2 series EN Version p0 1 2 Model Serial No...

Page 2: ...7 2 5 Boiler safety devices 8 3 FUELS 8 4 TRANSPORTATION OF THE BOILER 11 5 DELIVERY PACKAGE 11 6 INSTALLATION OF THE HEATING BOILER 12 7 SETUP OF THE HEATING BOILER 12 7 1 Connecting the boiler to a...

Page 3: ...Instructions to boiler installer During installation and operation the country specific requirements and regulations must be observed Local construction regulations on installation air supply and exha...

Page 4: ...e flammable liquids for ignition or increase of burner output Collect ash in lid covered fireproof containers Clean the burner surface using non flammable agents only Do not place flammable objects on...

Page 5: ...od beech oak Wood softwood layered wood Class C3 easy flammable Asphalt cardboard cellulose tar fiberboard cork polyurethane polyethylene Diagram 1 Recommended clearances between boiler and walls For...

Page 6: ...urner 3 Self cleaning function adjustable 1 4 times over 24 hours at equal intervals programmable start time 4 Built in discharge mechanism drives the ash and soot into a removable container 5 Control...

Page 7: ...hanism 9 Support with adjustable leg 2 4 Design of auger mechanism and fuel hopper pellets It consists of a spiral conveyor mounted to the axle driven by motor reducer which is attached to the body of...

Page 8: ...circuit current overload etc the overload is borne by the electrical fuse fitted on the main control panel of the burner 10 Power interruption In case of power interruption all parameter settings are...

Page 9: ...asing pellets ask for conformity declaration and certificateissuedbyanaccredited laboratory and make sure the fuel meets the requirements indicated in the manual If you purchase large amount of pellet...

Page 10: ...g 2 1 0 1 0 1 0 Cadmium content mg kg 2 0 5 0 5 0 5 Mercury content mg kg 2 0 1 0 1 0 1 Lead content mg kg 2 10 10 10 Nickel content mg kg 2 10 10 10 Zinc content mg kg 2 100 100 100 1 not more than 1...

Page 11: ...uthorized service center for repairs and maintenance The boiler is securely fastened with fasteners to a wooden pallet Important When installing the boiler the wooden pallet onto which the boiler is p...

Page 12: ...ase of the heating boiler according to diagram 1 The boiler must be placed in a position which allows for the easiest possible cleaning and servicing Installation must be carried out according to inst...

Page 13: ...pacity of the boiler see diagram 6 Data in the tables are for indicative purposes Draught depends on the diameter height unevensections along the chimney surface and differences in temperature of comb...

Page 14: ...ter from the water mains which passes through the heat exchanger and absorbs the heat in the boiler The water is then discharged into the sewage system This arrangement ensures safe evacuation of the...

Page 15: ...ATION and OPERATION MANUAL 1 Water supply network pressure 6 10 bar 2 Drainage sewerage 3 Boiler DC A v2 4 Safety heat exchanger inlet 5 BVTS valve sensor 6 Safety heat exchanger outlet Diagram 7 Conn...

Page 16: ...1 pc 2 0 5 yellow green cable shoe 5 1 pc 2 0 5 yellow green cable shoe 5 1 pc H05VV F 3G0 75 H05VV F 3G0 75 H05VV F 3G0 75 H05VV F 2G0 75 H05VV F 2G0 75 H05VV F 2G0 75 H05VV F 2G0 75 NTC sensor L 0...

Page 17: ...20V 001 002 004 005 006 007 008 009 010 011 012 013 014 015 018 019 I01 I02 I03 I04 I05 I06 I07 I08 I09 I10 I11 I12 I13 I14 I15 I16 I18 016 017 PE 003 021 020 N L _ _ heater signal _ Y U N L _ Y U N L...

Page 18: ...for connection of the components of th 4 5 6 7 10 11 8 L 8 9 1 2 10 11 7 6 3 4 5 12 13 12 13 heater signal 2 0 75m 0 4m 2 pc cable shoe 6 3mm insulated STB yellow gr 3 1 5mm Inputs Designation Group 1...

Page 19: ...or sleeve red black blue brown Rotary actuators FAN CY 100 blue blue brown brown H05VV F 2G 0 75 FM 2pc cable shoe 6 3mm insulated ACTUATOR GRUNER 304 230 05 5N H05VV F 2G 0 75 blue brown blue brown E...

Page 20: ...item 11 4 at the drainage outlet 2 Due to freezing 2 If the heating installation including the piping network has not been built frost proof we recommend that you fill the heating installation with a...

Page 21: ...ture Adjust using gas analyzer Smoke in the pellet hopper Poor chimney draught or high internal resistance of the boiler combustion chamber Immediately consult your installer about the problem Blockag...

Page 22: ...L PASSPORT INSTALLATION and OPERATION MANUAL TE 7 5 Connection diagrams Such connections must be performed by a technician service shop authorized for such operations RT room thermostat Diagram 10 Con...

Page 23: ...23 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL T top T bottom Diagram 11 Connection of Dual chamber boiler CombiBurn DC A v2 to P type buffer tank and three way valve...

Page 24: ...NSTALLATION and OPERATION MANUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE Diagram 12 Connection of Dual chamber boiler CombiBurn DC A v2 to combi tank KSC2 flat plate solar collector...

Page 25: ...ICAL PASSPORT INSTALLATION and OPERATION MANUAL T top T bottom Diagram 13 Connection of Dual chamber boiler CombiBurn DC A v2 to to solar tank SON buffer thank P flat plate solar collector PK and thre...

Page 26: ...he fuel characteristics The fed in quantity of pellets is being ignited using hot air BURNING The burning process takes place in the combustion chamber and after it has been fed into the combustion ch...

Page 27: ...lure to observe the installation and operating requirements described in the manual and the service booklet voids the warranty 10 CONTROLLER UNIT 10 1 Controller view Explanation of buttons and indica...

Page 28: ...tem checkup Boiler increased temperature Those two symbols appearance on the screen where the boiler temperature is displayed means that boiler temperature has increased up to 99 C In such a case plea...

Page 29: ...mperature of the domestic hot water has reached the maximum preset temperature In Parallel Pumps mode the room thermostat controls the heating installation pump regardless of the temperature of domest...

Page 30: ...using the Enter button you can change the parameters You can adjust the maximum domestic hot water temperature inside the storage tank as well as the switch on hysteresis for the circulation pump aft...

Page 31: ...Auto If we want this to happen mark the check box through the navigation buttons Once you choose this feature and the exhaust temperature of the boiler drops below the set pint temperature in menu Set...

Page 32: ...olume Liters 113 Wood combustion chamber volume Liters 96 Pellets combustion chamber volume Liters 72 Required chimney draught Pa mbar 20 0 20 Recommended fuel Automatic loading Wood pellets EN 14961...

Page 33: ...urner kg 610 12 2 Elements of Dual Chamber boiler CombiBurn DC A v2 1 Dual chamber boiler 2 Fuel Hopper 3 Auger 4 Pellet chips burner 5 Control unit 6 Safety heat evacuator 7 Thermal wool insulation 8...

Page 34: ...llected separately from other recyclable waste containing materials with adverse effect on health and environment According to Directive 2002 96 EC regarding electrical and electronic equipment waste...

Page 35: ...AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL...

Page 36: ...unsystem bg 12 Madara Blvd 9700 Shumen Bulgaria t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 13 Chelopeshko Shose Str 1839 Sofia Bulgaria t 359 2 903 97 80 f 359 54 874 556 e mail sale...

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